The present invention relates to plural component dispensing devices, and, more particularly, to actuation of valves in a plural component dispensing gun.
Typically, plural components of the type relating to the present invention comprise a resin or gel coat component which is chemically inert in isolated form and a catalyst component which is also chemically inert in isolated form. When the two components are combined, an immediate chemical reaction begins taking place that results in the cross-linking, curing, and solidification of the mixture. In order for the optimal final product to result, the two components must be dispensed in the proper ratio. Such a ratio must also be maintained during the commencement and cessation of dispensing. Because the two components react and solidify when mixed, they must be metered separately with separate valves. However, precisely actuating the valves to open the appropriate amount at the same time can be difficult.
According to one embodiment of the present invention, a dispensing gun has a gun body, a first component inlet, a second component inlet, a dispense head, a first valve, a second valve, a clamp, and a trigger. The first component inlet is attached to the gun body for receiving a first component, and the second component inlet is attached to the gun body for receiving a second component. The dispense head is for dispensing the first and second components. The first valve is attached to the gun body and has a first valve stem for controlling the dispensing of the first component. The second valve is attached to the gun body and has a second valve stem for controlling the dispensing of the second component that is parallel to the first valve stem. The clamp has an upper portion and a lower portion, with the first valve stem and the second valve stem positioned in between the upper portion and the lower portion. The upper portion is attached to the lower portion such that the first valve stem and the second valve stem move with movement of the valve actuator in a direction parallel to the axes of the valve stems. The trigger is attached to the gun body and controls movement of the clamp.
In another embodiment, a valve actuation system has a first valve, a second valve, and a valve actuator. The first valve has a first valve stem for controlling the dispensing of a first component. The second valve has a second valve stem for controlling the dispensing of a second component that is parallel to the first valve stem. The valve actuator is clamped to the valve stems to open the valves by jointly moving the valve stems. The valve actuator has two slots for attaching the valve actuator to the valve stems, with the slots corresponding to the shape of the valve stems. The valve actuator also has two parallel holes for receiving set screws.
In another embodiment, a valve assembly has a trigger, a first valve, a second valve, a valve actuator, a first push pin, and a second push pin. The trigger has a first cam and a second cam. The first valve has a first valve stem for controlling the dispensing of a first component. The second valve has a second valve stem for controlling the dispensing of a second component that is parallel to the first valve stem. The valve actuator has a first portion having slots for the valve stems and a second portion that clamps the valve stems in the slots. The parallel push pins contact the cams and the valve actuator.
In
Dispensing gun 10 includes gun body 12, dispense head 16, and handle 20. Dispense head 16 is attached to the front of gun body 12 while handle 20 is attached to the bottom of gun body 12. Trigger 18 is rotatably connected to gun body 12, and valve actuator 14 is positioned at the top of gun body 12. Valve actuator 14 is attached to three valves that are attached to the top of gun body 12 (as shown later in
At the rear of gun body 12 are first component inlet 22, second component inlet 24, and fluid inlet 26 (inlets 22, 24, and 26 are also shown in
Dispensing gun 10 operates when a user pulls trigger 18. This moves valve actuator 14, which is attached to three valves (as shown later in
The components and configuration of dispensing gun 10 as shown in
In
As stated previously, trigger 18 is rotatably connected to gun body 12. Specifically, trigger 18 rotates on trigger pivots 30A-30B, with trigger pivot 30A attached to one side of gun body 12 and trigger pivot 30B attached to the opposite side. Trigger 18 has trigger arms 18A-18B, with trigger 18 coming from underneath gun body 12 and trigger arm 18A wrapping around one side of gun body 12 to rotatably connect with trigger pivot 30A and trigger arm 18B wrapping around the opposite side to rotatably connect with trigger pivot 30B. Near the bottom of trigger 18 is trigger lock 34. Trigger lock 34 is rotatably connected to handle 20, and is shown in a downward position. In this position, trigger lock 34 prevents the rotation of trigger 18.
Near the top of trigger 18 at trigger arms 18A-18B, below trigger pivots 30A-30B are two cam surfaces. These cams contact push pins 31A-31B respectively, with push pin 31A on one side of gun body 12 and push pin 31B on the opposite side. Push pin 31A has pin head 32A and pin shaft 33A while push pin 31B has pin head 32B and pin shaft 33B. Push pins 31A-31B are substantially parallel to each other and are slidably positioned in sockets in gun body 12 at pin shafts 33A-33B, respectively. Furthermore, push pins 31A-31B are substantially coplanar along pin shafts 33A-33B. Pin head 32A contacts the cam on trigger arm 18A while pin head 32B contacts the cam on trigger arm 18B. Each push pin 31A-31B contacts valve actuator 14 at pin ball 35A-35B (as shown later in
The components and configuration of dispensing gun 10 as shown in
In
Specifically, trigger lock 34 has been rotated upward, allowing trigger 18 to be pivoted back towards handle 20. Because trigger arm 18A has a cam surface that can slide along pin head 32A, such pivoting slides push pin 31A up and back, also forcing valve actuator 14 up and back. Although it is not shown, the same motion occurs on the other side of dispensing gun 10. Specifically, trigger arm 18B causes push pin 31B to move in a parallel direction to push pin 31A due to trigger 18 being pivoted. In the illustrated embodiment, valve actuator is an open position away from gun body 12.
The components and configuration of dispensing gun 10 as shown in
In
As stated previously, trigger arm 18B (and trigger arm 18A, not shown) of trigger 18 is rotatably connected to gun body 12 at trigger pivot 30B. Trigger arm 18B has a cam surface that is in contact with push pin 31B at pin head 32B. Pin shaft 33B of push pin 31 B is slidably positioned in an aperture in gun body 12. At the distal end of pin shaft 33B from pin head 32B is pin ball 35B. Pin ball 35A of push pin 31A is shown on the opposite side of gun body 12.
First valve 36, second valve 38, and third valve 40 are also attached to gun body 12. First valve 36, second valve 38, and third valve 40 are biased towards being closed. In the illustrated embodiment, valves 36, 38, and 40 have springs that force them closed when valve actuator 14 is not forcing them open. First valve stem 42 is slidably connected to first valve 36, second valve stem 44 is slidably connected to second valve 38, and third valve stem 46 is slidably connected to third valve 40. Second valve stem 44 and third valve stem 46 are substantially parallel to first valve stem 42. Furthermore, valve stems 42, 44, and 46 are substantially coplanar along their respective lengths. In the illustrated embodiment, first valve stem 42, second valve stem 44, and third valve stem 46 each has a round portion that emerges from the respective valves 36, 38, and 40. The remaining portion of each valve stem 42, 44, and 46 has two parallel flats instead of being completely round.
Lower actuator portion 50 has first stem slot 60, second stem slot 62, third stem slot 64 and lower actuator holes 58A-58D that are threaded and substantially orthogonal to stem slots 60, 62, and 64. Lower actuator portion 50 is positioned in contact with first valve stem 42, second valve stem 44, and third valve stem 46. Specifically, first valve stem 42 is positioned in and substantially parallel to first stem slot 60 of lower actuator portion 50. Second valve stem 44 is positioned in and substantially parallel to second stem slot 62 of lower actuator portion 50. Third valve stem 46 is positioned in substantially parallel to third stem slot 64 of lower actuator portion 50. Therefore, each of first stem slot 60, second stem slot 62, and third stem slot 64 is configured to have a flat bottom with curved sides to correspond with the shapes of valve stems 42, 44, and 46.
Upper actuator portion 48 has set screw hole 54A on one side and set screw hole 54B on the opposite side. Set screw 52A is positioned coaxially with set screw hole 54A and set screw 52B is positioned coaxially with set screw hole 54B. Upper actuator portion 48 also has upper actuator holes 57A-57D that are substantially orthogonal to set screw holes 54A-54B. Each one of actuator screws 56A-56D is positioned in one of upper actuator holes 57A-57D, respectively. In the illustrated exploded view, upper actuator portion 48 is positioned above lower actuator portion 50. Specifically, upper actuator portion 48 is positioned such that upper actuator holes 57A-57D are coaxial with lower actuator holes 58A-58D, respectively.
Assembly valve actuator 14 is accomplished by positioning lower actuator portion 50 against first valve stem 42, second valve stem 44, and third valve stem 46 (as shown in
Assembly of valve actuator 14 is continued by threading set screws 52A-52B into set screw holes 54A-54B, respectively. Set screws 52A-52B are inserted until they contact pin balls 35A-35B, respectively. Set screws 52A-52B can be used to adjust the point of contact between valve actuator 14 and push pins 31A-31B, respectively. This can be done, for example, to alleviate dimensional tolerance issues between trigger 18, push pins 31A-31B, and upper actuator portion 48. In an alternative embodiment, set screws 52A-52B can be positioned as to not be in contact with pin balls 35A-35B, respectively. However, in such an embodiment, set screw 52A is attached to upper actuator portion 48 at substantially the same distance from pin ball 35A as set screw 52B is from pin ball 35B.
In the illustrated embodiment, when valve actuator 14 is assembled, the interface between upper actuator portion 48 and lower actuator portion 50 is substantially parallel to valve stems 42, 44, and 46. In addition, push pins 31A-31B are substantially parallel to valve stems 42, 44, and 46, but the pivot axis of trigger 18 (i.e. the axis between trigger pivots 30A-30B) is substantially orthogonal to valve stems 42, 44, and 46. Furthermore, push pins 31A-31B and valve stems 42, 44, and 46 are substantially coplanar. This plane is thereby substantially parallel to the interface between upper actuator portion 48 and lower actuator portion 50. In addition, this plane is parallel to the pivot axis of trigger 18.
As stated previously when trigger 18 is pulled, force is transmitted from trigger arms 18A-18B to pin heads 32A-32B, through push pins 31A-31B to set screws 52A-52B at pin balls 35A-35B, respectively. Such force moves valve actuator 14 axially away from gun body 12 along push pins 31A-31B. Such movement is parallel to first valve stem 42, second valve stem 44, and third valve stem 46. Because valve actuator 14 is clamped on to valve stems 42, 44, and 46; first valve 36, second valve 38, and third valve 40 are opened. Because valve actuator was clamped on to valve stems 42, 44, and 46 when valves 36, 38, and 40 were closed; valves 36, 38, and 40 are all opened the same amount. Specifically, valves 36, 38, and 40 are opened simultaneously, and valve stems 42, 44, and 46 are displaced the same distance. This allows for first component C1, second component C2, and fluid F to be dispensed from dispensing gun 10. As such, valve actuator 14 eliminates lead and lag in the opening of valves 36, 38 and 40. When trigger 18 is released, force is no longer exerted on valve actuator 14. Because valves 36, 38, and 40 are biased towards being closed, valve stems 42, 44, and 46 pull valve actuator in towards gun body as valves 36, 38, and 40 close. As with opening, valves 36, 38, and 40 all close simultaneously. Thus, in embodiments where first valve 36, second valve 38 and third valve 40 have the same discharge profiled, the same dispensing ratio is maintained throughout the stroke of trigger 18.
Because of the attachment positions of set screws 52A-52B, the force from trigger 18 is evenly distributed to both sides of valve actuator 14. However, in an alternative embodiment, set screws 52A-52B are not in contact with push pins 31A-31B when trigger 18 is forward. In that arrangement, there will be some free movement of trigger 18 prior to valve actuator 14 being moved, but once trigger 18 is moved a sufficient amount, push pins 31A-31B will contact set screws 52A-52B simultaneously, respectively. That is because set screws 52A-52B are spaced substantially equidistantly from pin balls 35A-35B, respectively. Therefore, the dispensing of first component C1, second component C2, and fluid F will occur in the same ratios as in the illustrated embodiment.
The components and configuration of gun body 12 and valve actuator 14 as shown in
Depicted in
It should be recognized that the present invention provides numerous benefits and advantages. For example, once dispensing gun 10 has been assembled and set screws 52A-52B have been properly adjusted, disassembly and reassembly of valve actuator 14 requires no adjustment in order to maintain the proper dispense ratios.
While the invention has been described with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment(s) disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
This application claims priority under 35 U.S.C. §120 to U.S. provisional application Ser. No. 61/263,487, entitled “VALVE ACTUATOR,” filed Nov. 23, 2009 by inventors Steven Sinders and Jonathan McMichael, the contents of which are incorporated by this reference. This application claims priority under 35 U.S.C. §119 to PCT application Serial No. PCT/2010/______, entitled “VALVE ACTUATOR,” filed Nov. 23, 2010 by inventors Steven Sinders and Jonathan McMichael, the contents of which are incorporated by this reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2010/003028 | 11/23/2010 | WO | 00 | 5/22/2012 |
Number | Date | Country | |
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61263487 | Nov 2009 | US |