The invention relates to a valve, in particular an engine control valve, provided with a metering gate and a diverter gate. The metering gate is generally able to pivot in a duct to vary the gas passage section, and the diverter gate is designed to pivot between a first position shutting off a first channel and a second position shutting off a second channel. Such a valve can, for example, be placed in an exhaust gas recirculation (EGR) loop downstream from a cooler, the metering gate regulating the gas flow rate in said loop and the diverter gate being able to shut off either an access channel to said cooler, or a bypass channel bypassing the cooler. The valve can comprise a metering gate and a diverter gate controlled by an improved actuating mechanism of said gates.
Such valves exist and have already been the subject of patents. For example, patent US 2010/0199957 describes an exhaust gas recirculation valve placed upstream from a cooler, said valve having a first metering gate designed to control the gas flow rate in the EGR loop, and a second diverter gate placed downstream from said metering gate making it possible either to cause the gases to pass through the cooler, or to deviate the gases into a bypass channel in order to bypass said cooler. The main feature of said valve is that it implements an actuating mechanism that is shared by both gates. The main drawback created by such a mechanism is that it comprises a large number of parts with a particular shape, interacting with one another complexly, thus multiplying the risks of incorrect operation, or even failures.
There is a need for a valve using a metering gate and a diverter gate that can be moved by a shared actuating mechanism, making it possible to do away with the drawbacks noted in the state of the art.
The invention relates to a valve, in particular an engine control valve, comprising:
The actuating wheel can pivot, during the second phase, in the same rotation direction as during the first phase that immediately precedes it.
In other words, in a first phase, when the diverter gate pivots from the first configuration to a shutoff position, the metering gate is only subject to slight pivoting, from a completely closed position of the first channel. In this way, the metering gate remains in a quasi-closed position of the first channel, when the diverter gate pivots to reach a shutoff position. In a second phase, the actuating wheel then continues its rotation in the same direction, the continuation of the rotation making it possible to regulate the fluid in the first channel without preventing the diverter gate from staying in the shutoff position it has reached.
The actuating device can be configured so that the rotation of the actuating wheel while the actuating device is in the first configuration leads to the pivoting of the metering gate in a single and same direction of rotation, independently of the rotation direction of the actuating wheel.
In other words, irrespective of the rotation direction of the actuating wheel, from the first configuration, the metering gate can always pivot in the same direction.
Such a valve has a simplified sealing mechanism for the metering gate. Indeed, by rotating in a single direction, there is then only one closing direction, and therefore only one seal to be managed.
Such a valve only uses a single actuating wheel to pivot both gates.
Preferably, the actuating device can be configured so that the rotation of the actuating wheel while the actuating device is in the first configuration leads to:
Within the meaning of the present application, a gate shuts off a channel when it prevents fluid from traveling in that channel.
Advantageously, the actuating device can be able to keep the diverter gate in one or the other of the shutoff positions of the second or third channel, while the actuating wheel continues a unidirectional rotational movement from the first configuration.
In other words, once the diverter gate reaches a position shutting off the second or third channel, the actuating wheel can continue the rotational movement in the same direction that it had to bring the diverter gate into said shutoff position. The continuation of this rotational movement does not prevent maintenance of the diverter gate in a shutoff position.
For example, starting from the first configuration and by rotating the actuating wheel in a first rotation direction, the actuating device can
In the same example, starting from the first configuration and by rotating the actuating wheel in a second rotation direction opposite the first direction, the actuating device can
Advantageously, the actuating device can comprise an actuating system of the diverter gate, said actuating system comprising a guide part and an interface part, the actuating wheel being rigidly coupled to the guide part and the diverter gate being rigidly coupled to the interface part, the guide part cooperating with the interface part to pivot the diverter gate.
The actuating device can comprise a system for actuating the metering gate, said actuating system comprising a guide member and an interface part, the actuating wheel being connected to the guide member so as to pivot the latter during its rotation, and the interface part being rigidly coupled to the metering gate, and the guide member cooperating with said interface part to pivot the metering gate.
Preferably, the guide member of the actuating system of the metering gate can comprise a first lever and a second lever articulated in rotation relative to one another, via a shared end, the first lever comprising another and cooperating by a first pivot point with the actuating wheel and the second lever comprising another end cooperating by a second pivot point with the interface part of the actuating system of the metering gate. The effect of such a guide member is to act as a connecting rod-crank system allowing pivoting of the metering gate in the same rotation direction starting from its position shutting off the first channel, irrespective of the rotation direction of the actuating wheel.
The actuating device being in the first configuration, the first and second levers can be aligned along their longitudinal axis.
The actuating device being in the first configuration, the shared end of the first and second levers can be situated on the side opposite the other end of said levers.
The actuating device being in the first configuration, the shared end of the first and second levers, the first pivot point and the second pivot point can be aligned.
Preferably, at least one part making up the guide member, in particular the first lever, of the actuating system of the metering gate and the guide part of the actuating system of the diverter gate can be separate and rigidly coupled to one another.
Alternatively, at least one part making up the guide member, in particular the first lever, of the actuating system of the metering gate and the guide part of the actuating system of the diverter gate can be formed in a single and same piece.
Advantageously, the actuating wheel cooperates with the guide part of the actuating system of the diverter gate via a first zone of said wheel and the actuating wheel is across from the shared end of the first and second levers of the guide member of the actuating system of the metering gate via a second zone of said wheel, different from the first zone.
For example, the first zone and the second zone can have different radial positions and/or different angular positions, and/or in the case where the actuating wheel has two opposite parallel faces, be positioned on different faces of said wheel.
According to a first example embodiment, the interface part of the actuating system of the diverter gate can be configured to define a guide path of the guide part with which it cooperates.
One such example embodiment is described in detail in French application no. 1,352,230, filed on Mar. 13, 2013 by the Applicant, the content of which is incorporated by reference into this application.
Advantageously, the guide path can be formed by a blind slot arranged in said interface part, said guide part resting in the blind slot when the diverter gate is in the intermediate position.
Advantageously, said guide part can exert, when it rests in the slot and under the effect of a rotation of the actuating wheel, thrust on said interface part to pivot the diverter gate.
Advantageously, the actuating system of the diverter gate can comprise a maintaining part for the interface part of said actuating system, said maintaining part being rigidly coupled with the actuating wheel.
Advantageously, said maintaining part and said interface part can comprise complementary surfaces, such that the cooperation between these complementary surfaces keeps said interface part in position during the movement of said guide part, while the diverter gate is in one or the other of the shutoff positions.
For example, said complementary surfaces can be arcs of circle with substantially the same radius.
According to another embodiment, the guide path can be formed by a guide housing arranged in the guide part of the actuating system of the diverter gate, said guide housing having two opposite lateral edges against which the guide part selectively comes into contact, when the diverter gate pivots to one or the other of the shutoff positions.
Such an example embodiment is described in detail in French application no. 1,352,229, filed on Mar. 13, 2013 by the Applicant, and the content of which is incorporated into this application by reference.
Preferably, the guide housing can comprise two segments having a shared end.
Advantageously, at each end opposite the shared end of a segment, the lateral edge of the segment closest to the other segment extends radially beyond the other lateral edge of said segment.
Advantageously, said guide part can further define a maintaining path of said interface part to maintain the diverter gate in one or the other of the shutoff positions.
Preferably, the maintaining path and the guide path can communicate by at least one shared lateral edge.
Advantageously, a spring can cooperate with the body of the valve and the interface part of the actuating system of the diverter gate, and be configured to selectively keep the diverter gate in the shutoff position.
Advantageously, the valve can be placed in a portion of an exhaust gas recirculation loop allowing all or part of the exhaust gases of a heat engine, in particular of a vehicle, to be reinjected at the intake of that engine, the valve comprising a cooler and a bypass channel bypassing said cooler, the metering gate regulating the gas flow in said exhaust gas recirculation loop, and the diverter gate shutting off either an access channel to said cooler, or the bypass channel.
The exhaust gas recirculation loop can be a high-pressure or low-pressure loop.
Below, a detailed description is provided of one preferred embodiment of a valve according to the invention, in reference to
In reference to
The actuating device 15 shared by the two gates 10, 12 includes an actuating wheel 16, able to be set in rotation in both directions by an electric motor 50 meshing on an intermediate pinion 51, the intermediate pinion 51 meshing on the actuating wheel 16. The rotation direction of said wheel 16 is dictated by the shutoff position that one wishes to assign to the diverter gate 10. This wheel 16 controls both the pivoting of the metering gate 12 and the pivoting of the diverter gate 10 using synchronized kinematics.
Thus, the actuating device 15 comprises an actuating system of the metering gate 12 and an actuating system of the diverter gate 10.
The curve 60 shows the angular position of the diverter gate 10 and the curve 62 shows the angular position of the metering gate 12.
The different angular positions of the metering gate and the diverter gate shown in
The metering gate 12 is, in the considered example, in the position shutting off the outlet channel 2 of the EGR loop, when it has an angular position of approximately 0°, i.e., when the actuating wheel has an angular position of 0°.
Thus, from a first configuration of the actuating device 15 in which the wheel 16 is in a reference position at 0°, the metering gate 12 is in the position shutting off the channel 2 (angular position equal to 0°) and the diverter gate 10 is in a position in which it does not shut off the channel 9 or the channel 11 (angular position equal to 0°), setting the actuating wheel 16 in rotation in a first direction (to reach 172°) or in a second direction opposite the first direction (to reach −130°) causes:
In other words, irrespective of the rotation direction of the wheel 16 from the reference position, the metering gate 12 always pivots in the same direction with an amplitude close to 75° from the position in which it shuts off the channel 2 and the diverter gate 10 pivots in a first direction or in a second direction, to shut off one or the other of the channels 9 and 11.
Still from the first configuration of the actuating device 15, and according to a first phase, i.e., for a passage of the actuating wheel from an angular position of 0° to an angular position of approximately 60° or −60°:
According to a second phase, i.e., for a passage of the actuating wheel from an angular position of approximately 60° to approximately 172° or from an angular position of approximately −60° to approximately −130°,
Thus, starting from the first configuration of the actuating device 15, a rotation in a first direction of the actuating wheel 16 to 60° causes, according to the first phase, on the one hand, an angular variation of 0° to −30° of the diverter gate 10 reflecting a pivoting in one direction to go from an open position to a shutoff position of one of the two channels 9, 11, and on the other hand, an angular variation of 0° to approximately 10° of the metering gate 12 to allow minimal opening of said gate 12 without a significant gas passage. In other words, the metering gate 12 remains in a quasi-closed position of this angular range of the actuating wheel 16. According to a second phase, when the rotation of the actuating wheel 16 continues in the first direction to reach 172°, the diverter gate 10 remains frozen in the angular position of −30°, reflecting its maintenance in the shutoff position that it has reached, whereas the annular position of the metering gate 12 varies from 10° to 75°, reflecting a gradual closure of said gate 12 until reaching a maximal open position.
Still from the first configuration of the actuating device 15, a rotation in a second direction, opposite the first direction, of the actuating wheel 16 to −60° causes diverter gate 10 to pivot from a position at 0° to a position at 30°, corresponding to the passage from an opening position to a shutoff position of the other channel 9, 11, and pivoting from a position at 0° to a position at approximately 10° of the metering gate 12 to allow minimal opening of said gate 12 without significantly altering the gas passage. In other words, relative to what was previously observed when the actuating wheel 16 was rotating in the first direction, the diverter gate 10 pivots in the first direction to shut off the other channel 9, 11, while the metering gate 12 also pivots in the first direction to become partially open. When the rotation of the actuating wheel 16 continues in the second direction to reach −130°, the diverter gate 10 remains frozen in an angular position of 30°, reflecting its maintenance in the shutoff position that it has reached, while the angular position of the metering gate 12 varies from 10° to 75°, reflecting a gradual opening of said gate 12 until reaching a maximal open position.
The guide member of the actuating system of the metering gate here comprises two levers 22 and 24 articulated in rotation to one another, via a shared end. The lever 24 comprises another end cooperating with the actuating wheel 16 and the other lever 22 comprises another end cooperating with the crank 21 of the actuating system of the metering gate.
A rotation of the actuating wheel 16 can thus rotate the lever 24. The lever 22 here is a rigid rod. The actuating wheel 16, the lever 22, the crank 21, the lever 24 and the metering gate 12 are placed in the space and arranged relative to one another, such that setting the actuating wheel 16 in rotation, from said reference position, in either direction, causes pivoting of the metering gate 12 still in the same direction by means of the lever 22.
Thus, irrespective of the rotation direction of the actuating wheel 16 from the reference position, the crank 21, therefore the metering gate 12, pivots in the same rotation direction, in the case at hand, the direction embodied by the arrow 23 in
Although not shown in
In these figures, the actuating system of the metering gate 12 is shown in the same way as in
The actuating system of the diverter gate 10 is a mechanism of the “Maltese cross” type, the principle of which is based on discontinuously setting an object in the shape of a Maltese cross in rotation using a continuous rotation of a driving part interacting with said object. In the context of the invention, said actuating system includes a Maltese cross-shaped object that is an interface part 26 secured to the gate 10. This interface part 26 comprises two parallel arms 27 arranging a slot 28 between them defining a guide path, as will be seen below, and two lateral protuberances 29, each of said protuberances 29 being placed on each side of the longitudinal axis of the slot 28.
An arm 27 and a protuberance 29 placed on the same side relative to the longitudinal axis of the slot 28 are connected to one another by an arc of circle-shaped surface 30. The interface part 26 has a base 31 aligned on the longitudinal axis of the slot 28, the axis connecting the two protuberances 29 separating said base 31 and the two arms 27. In this way, each arm 27 has an end implanted in the base 31, and another end that is free. The gate 10 has a rotation axis 14 allowing it to pivot between the two shutoff positions of the two channels 9, 11, the interface part 26 being rigidly fixed to one end of the gate 10 by means of said base 31. More specifically, the interface part 26 is fixed to the gate 10 such that the base 31 of the interface part 26 is crossed through by the rotation axis 14 of the gate 10. Thus, the rotation of the interface part 26 simultaneously causes the rotation of the gate 10 around its rotation axis 14 with the same angle.
Aside from the interface part 26, the actuating system of the diverter gate 10 comprises a guide part 32, here a lug attached on the actuating wheel 16 and on which a ball bearing cooperates in the described example. The lug 32 is for example cylindrical and placed on the periphery, and emerges from the plane of the actuating wheel 16 in a perpendicular direction.
The actuating system of the diverter gate 10 also comprises a maintaining part 33 that here is a fraction of another wheel coaxial with the actuating wheel 16, and secured thereto. This other wheel 33 is positioned in the central zone of the actuating wheel 16. The other wheel 33 emerges from the plane of the wheel 16 in a perpendicular direction, and thus creates an overthickness. The cross-section of the other wheel 33, which is perpendicular to its rotation axis, has a circular contour over more than half of its circumference, as well as a recess delimited by a curved segment connecting the partial circular contour to close said section.
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The actuating device 15 described above combines the actuating system of the metering gate 12 and the actuating system of the diverter gate 10 previously described, according to synchronized kinematics, in order to best optimize the pivoting conditions of metering gate 12 and the diverter gate 10.
In reference to
Thus, the rotation of the diverter gate 10 to this position shutting off the channel 11 is done while the metering gate 12 remains in a quasi-closed position of the channel 2.
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In reference to
The rotation of the actuating wheel 16 can continue, still in the same direction, until the metering gate 12 reaches a maximal open position to allow the exhaust gases to pass in the channel 2 with a maximal flow rate. Thus, the adjustment of the opening degree of the metering gate 12 is done by pivoting of said metering gate 12 controlled by the actuating wheel 16, while the diverter gate 10 remains in a position shutting off the channel 11. At any time, the actuating wheel 16 can be set in rotation in the opposite direction to adjust the opening position of the metering gate 12 by reducing the gas flow rate in the channel 2.
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The rotation of the actuating wheel 16 can continue, still in the same direction, until the metering gate 12 has reached a maximal open position to allow the exhaust gases to pass in the channel 2 with a maximal flow rate. Thus, the adjustment of the opening degree of the metering gate 12 is done by pivoting of said metering gate 12, controlled by the actuating wheel 16, while the diverter gate 10 remains in a position shutting off the channel 9. At any time, the actuating wheel 16 can be set in rotation in the direction opposite that which moves it from the first configuration to adjust the opening position of the metering gate 12 while reducing the flow rate of the gases in the channel 2.
Number | Date | Country | Kind |
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1353361 | Apr 2013 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FR2014/050904 | 4/14/2014 | WO | 00 |