The invention relates to a valve unit for a piston compressor, as well as to a piston compressor.
In the general case, piston compressors are provided with valve units which there are usually arranged in the region of an interface of a cylinder with a cylinder head and fastened between the cylinder and the cylinder head. The valve units serve for forming a closable flow connection from a gas inlet arranged on the cylinder head to the inside of the cylinder and for forming a flow connection from the inside of the cylinder to a gas outlet arranged on the cylinder head, the latter-mentioned flow connection being closable independently of the first-mentioned flow connection. The general construction of a valve unit for a piston compressor and belonging to the state of the art is hereinafter explained by way of
The valve unit which is represented in
During operation of the piston compressors, the valve units which are built into these are subjected to considerable wear. This amongst other things is due to the valve units being exposed to a significant thermal loading on account of the heat which arises with the compression of gases. The wear occurring on the valve units renders it necessary to regularly disassemble the valve units from the piston compressors and to replace them with new valve units. Hereby, it is above all the disassembly of the valve unit from the piston compressor which has been found to be problematic, since the region of the valve unit which engages into the recess formed on the cylinder or the cylinder head can become very firmly stuck in the recess due to a possible corrosion and/or coking which has previously taken place between the valve unit and the recess.
Against this background, it is an object of the invention to provide a valve unit for a piston compressor, the unit ensuring an improved heat dissipation from the valve unit and being able to be simply removed from a piston compressor and simply installed into a piston compressor. A further object of the invention lies in providing a piston compressor which is improved with regard to the mentioned aspects.
According to the invention, a valve unit for a piston compressor is provided with a cylinder an with a cylinder head. The valve unit comprises a housing, in which at least one inlet valve and at least one outlet valve are arranged. The housing comprises a first, cylinder-head-side surface and a second, cylinder-side surface which faces away from the first, cylinder-head-side surface. The first, cylinder-head-side surface and the second, cylinder-side surface extend transversely to a longitudinal axis of the valve unit. A peripheral wall, which surrounds the longitudinal axis of the valve unit, comprises at least one cylinder or cylinder head contact section for contact on the cylinder or the cylinder head. The cylinder or cylinder head contact section extends obliquely to the longitudinal axis.
The valve unit according to the invention is provided, designed or adapted for application in a piston compressor. It comprises a housing, in which at least one inlet valve and at least one outlet valve are arranged. Typically, also more than one inlet valve and more than one outlet valve can be arranged in the housing under certain circumstances. The valves can be designed e.g. as disc valves or reed valves, in the manner known per se. The housing has a surface at the cylinder head side, i.e. a surface which faces a cylinder head of the piston compressor in the installed position of the valve unit in a piston compressor, and has a surface at the cylinder side, said surface being away from the cylinder-head-side surface, i.e. a surface which faces a cylinder of the piston compressor in the installed position of the valve unit in a piston compressor. The cylinder-head-side surface and the cylinder-side surface of the housing extend transversely and in particular normally to a longitudinal axis of the valve unit. The at least one inlet valve and the at least one outlet valve, between the cylinder-side surface and the cylinder-head-side surface are usefully arranged in the housing such that they create closable flow connections from outside the cylinder-head-side surface to outside the cylinder-side surface. A throughflow through the valve unit through the at least one inlet valve is effected from the cylinder-head-side surface to the cylinder-side surface and a throughflow through the valve unit through the at least one outlet valve is effected in a direction reverse to this.
The valve unit according to the invention, compared to the valve units for piston compressors and which have been known until now, is characterized that a peripheral wall of the housing of the valve unit and which surrounds the longitudinal axis of the valve unit comprises at least one contact section (cylinder or cylinder head contact section) provided for bearing contact on a contact surface on the cylinder or cylinder head, of a piston compressor and extending obliquely to the longitudinal axis of the valve unit. Preferably, a contact surface which is formed on the cylinder or on the cylinder head is adjacent the complete peripheral wall of the valve unit in the installed condition, wherein the peripheral wall formed on the valve unit, at least in a peripheral region which according to the invention is indicated as the contact section, tapers to the longitudinal axis of the valve unit, preferably at an acute angle. The contact surface which is formed on the cylinder or on the cylinder head, in a corresponding peripheral section preferably tapers to the longitudinal axis of the valve unit at the same angle as the contact section of the valve unit. The peripheral wall of the valve unit which forms the contact section, although preferably being directly part of the housing of the valve unit, however it is to be noted that this peripheral wall can also be formed by a component which is separate from the housing, such as e.g. by a ring element, which for example in a manner in which it is connected to the housing, surrounds the housing at the outer side or is recessed in the housing. In the context of the invention, such a separate component also forms a part of the housing of the valve unit, i.e. the housing of the valve unit is thus designed in a multi-part manner.
Some significant advantages result in combination with the compressor-side contact surface which corresponds to the peripheral wall of the housing of the valve unit, with regard to which an inclination corresponding to the inclination of the contact section is formed on at least one section. One of these advantages lies in the fact that on account of its inclination to the longitudinal axis of the valve unit, the at least one contact section of the peripheral wall of the housing of the valve unit creates a greater contact region between the valve unit and the adjacent parts of the piston compressor compared to contact surfaces running parallel to the longitudinal axis as with the valve units which have been known until now, and this permits an increased heat dissipation from the valve unit into the housing of the piston compressor which surroundings this valve unit, which is to say into the outer environment of the piston compressor, compared to those valve units which are known from the state of the art. The thermal loading of the valve unit is thus reduced, which in turn has a favorable effect on the service life of the valve unit. Apart from the improved heat dissipation out of the valve unit, the at least one obliquely aligned contact section formed on the peripheral wall of the housing of the valve unit also effects an improved force transmission between the valve unit and the piston compressor, on fixation of the valve unit on a piston compressor. Moreover, the disassembly of the valve unit out of a piston compressor is simplified by way of the inventive design of the peripheral wall of the housing of the valve unit, with the contact section which is formed thereon, since here, the peripheral wall of the housing of the valve unit, at the at least one obliquely aligned contact section, is not moved parallel to the contact surface of the piston compressor which is adjacent the peripheral wall, as is the case with the valve units know until now, but given a movement of the valve unit in the direction of its longitudinal axis, is moved directly away from the compressor-side contact surface, so that the entire valve unit can detach immediately from corrosion or coking substances or other contamination, which as the case may be are situated between the peripheral wall of the valve unit and the compressor-side contact surface.
Preferably, the housing of the valve unit according to the invention has a round and in particular circular basic shape, wherein the longitudinal axis defines the middle axis of this outer contour. This means that the housing at least with regard to its geometric basic shape preferably has a round and particularly preferably a circular cross section, essentially over its entire length in the direction of the mentioned longitudinal axis, wherein the cross section of the housing further preferably at most deviates from this basic cross-sectional shape in the region of a contact section, given a contact section which is formed on the outer periphery of the housing. Hereby, the housing can comprise several housing parts with a different cross-sectional size, e.g. on account of one or more shoulders formed on the housing, wherein however all these housing parts preferably have a round and in particular circular basic shape and wherein these housing parts preferably have a common middle axis in the form of the mentioned longitudinal axis.
According to a further preferred development of the invention, the contact section which is provided on the peripheral wall of the housing of the valve unit extends over one or more peripheral sections of the peripheral wall. This means that the contact section running obliquely to the longitudinal axis of the valve unit preferably extends only over a part-region of the peripheral wall in the peripheral direction of the peripheral wall, which is to say that the peripheral wall comprises several regions which are distanced to one another in the peripheral direction of the peripheral wall and which are aligned obliquely to the longitudinal axis of the valve unit. This design is particularly useful if the valve unit is to be installed in the piston compressor in a plane normal to the longitudinal axis of the valve unit in a designated angular alignment. If the compressor-side contact surface comprises one or more locally defined sections with an inclination which is formed in a manner corresponding to the contact sections of the valve unit, then one can succeed in the valve unit only being able to be installed into the compressor at a defined angular position.
Furthermore, one preferably envisages the described oblique contact section extending over the entire periphery of the peripheral wall of the housing of the valve unit, as an alternative to one or more contact sections extending only over a peripheral section of the peripheral wall of the valve unit. I.e. in this case, a region which is aligned obliquely to the longitudinal axis of the valve unit is provided on the peripheral wall over the complete periphery. This measure permits a particularly efficient heat dissipation from the valve unit to the housing of the piston compressor and a gas-tight sealing of the valve unit with respect to the contact surface formed on the cylinder or on the cylinder head, of the piston compressor, wherein it is to be pointed out that it can be useful or indeed necessary to seal the valve unit with respect to the cylinder and with respect to the cylinder head, by way of further separate seals.
The angle, at which the contact section extends obliquely to the longitudinal axis of the valve unit can advantageously be constant over a peripheral extension of the contact section. Accordingly, with this design, the peripheral wall of the housing of the valve unit tapers with the same gradient in a straight direction obliquely to the longitudinal axis of the valve unit, over its complete periphery, which is advantageous in particular with regard to manufacturing technology. However, designs with which the angle of inclination of the contact section changes in a stepwise or continuous manner over the periphery are also conceivable.
The contact section of the valve unit can advantageously be situated on an outer peripheral wall or on an inner peripheral wall, of the housing. Accordingly, e.g. a region of an outer peripheral wall of the housing can be aligned obliquely to the longitudinal axis of the valve unit, for forming the contact section, wherein a compressor-side contact surface then surrounds the contact section of the housing of the valve unit at the outer periphery. Alternatively or additionally, a recess which runs in the direction of the longitudinal axis of the valve unit and whose inner peripheral wall is aligned obliquely to the longitudinal axis of the valve unit can also be formed on the valve unit, wherein in this case a compressor-side contact surface is adjacent the inner peripheral wall at the inner side of the inner peripheral wall.
Further preferably, the contact section of the peripheral wall of the housing of the valve unit is formed by a conical surface and/or by a surface which is arcuate in a plane transverse to the peripheral direction, i.e., e.g. has the outer contour of an ellipsoidal or spherical segment. Thus, with regard to a contact section provided on an outer wall of the housing of the valve unit, a region of the housing can form a truncated cone, wherein the lateral surface of this truncated cone forms the contact section, or a recess which is in the form of a truncated cone and whose inner peripheral wall forms the contact section can be formed on the housing of the valve unit. With the design, with which the contact section of the valve unit is formed by a surface which has the outer contour of an ellipsoidal or spherical segment, the contact sections comprises a curvature in a plane parallel to the longitudinal axis of the valve unit. In particular, such a design can be applied when the contact section is situated on an outer peripheral wall of the housing of the valve unit, e.g. on the outer peripheral wall and departing from an apex line which is radially distanced furthest to the longitudinal axis of the valve unit, an annular outer surface can be arched in the direction of the longitudinal axis of the valve unit, in an axial direction or in opposite axial directions.
According to a further advantageous further development of the valve unit according to the invention, the angle and/or the curvature, at which the contact section extends obliquely to the longitudinal axis is selected such that a self-locking does not occur given bearing contact on a contact surface extending in a parallel manner. This means that the angle, at which the contact section is aligned obliquely to the longitudinal axis of the valve unit is dimensioned in dependence on the surface nature of the contact section of the valve unit and on the compressor-side contact surface, in a manner such that no static/adhesive friction causing a self-locking can occur between the contact section and the contact surface. This is significant inasmuch as a simple disassembly of the valve unit out of the piston compressor is likewise ensured by way of this measure.
While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.
The invention is hereinafter explained in more detail by way of embodiment examples represented in the drawings. In the drawings:
Referring to the drawings a piston compressor is represented in parts in
A valve unit 28 is arranged in the piston compressor, between the cylinder 18 and the cylinder head 22. A housing 30 of this valve unit 28 is designed in a stepped manner. The housing 30 is thereby designed in a two-part manner, from a first housing part 32 and a second housing part 34, wherein a first housing part 32 is radially widened or extended compared to a second housing part 34 which connects onto the first housing part 32 in a direction of a longitudinal axis A of the valve unit 28, and thus has a larger cross section than the second housing part 34. As a whole, the valve unit 28 with regard to is basic construction can correspond to the construction according to
With its arrangement between the cylinder 18 and the cylinder head 22 of the piston compressor represented in
In the cylinder head 22, the housing 30 of the valve unit 28 is supported in a gastight manner on a flow channel 48 which is formed there, via a sealing ring 44 which engages into a recess 46 formed on the surface 36 of the housing part 34. The flow channel 48 which in the cylinder head 22 is arranged coaxially to the longitudinal axis B of the piston compressor, which is to say coaxially to the longitudinal axis A of the valve unit 28, projects on the outer side of the cylinder head 22 which is away from the cylinder 18, and there this flow channel forms a gas inlet of the piston compressor. Gas which is to be compressed in the piston compressor can flow from this gas inlet into the interior 20 of the cylinder 18 via the at least one gas inlet valve 12 arranged on the valve unit 28.
The at least one gas outlet valve 14 of the valve unit 28 is arranged on the valve unit 28, radially to the outside on the recess 46 formed on the housing 30 of the valve unit 28 and is flow-connected to an annular space 50 which is formed in the cylinder head 22 and which surrounds the flow channel 48 at the outer periphery. The annular space 50 is flow-connected to a gas outlet 52 of the piston compressor which is formed on the cylinder head 22, so that compressed gas in the interior 20 of the cylinder 18 can get to the gas outlet 52 via the at least one outlet valve of the valve unit 28 and via the annular space 50.
An outer peripheral wall 54 of the housing part 32 contacts a peripheral wall 56 of the recess 40, with the engagement of the housing 30 of the valve unit 28 into the recess 40 formed on the cylinder head 22. Accordingly, the outer peripheral wall 54 forms a contact section of the valve unit 28 which comes into bearing contact on a contact surface (valve unit contact surface) formed by the peripheral wall 56 of the recess 40.
The outer peripheral wall 54 of the housing part 32, over its entire peripherally about the longitudinal axis A, extends at a constant angle obliquely to the longitudinal axis A of the valve unit 28 in a direction away from the cylinder 18. The housing part 32 of the valve unit 28 thus has a conical shape or the shape of a truncated cone, wherein the cross section of the housing part 32 reduces in the direction of the cylinder head 22. The peripheral wall 56 over its entire periphery is also aligned obliquely to the longitudinal axis A of the valve unit 28 at the same constant angle as the outer peripheral wall 54, indeed in a manner corresponding to this outer peripheral wall 54, wherein the peripheral wall 56 tapers obliquely to the longitudinal axis A of the valve unit 28 in a direction away from the cylinder 18. The peripheral wall 56 also has a conical shape. With the engagement of the housing 30 of the valve unit 28 into the recess 40 of the cylinder head 22, the outer peripheral wall 54 of the shoulder 32 of the housing 30 thus bears on the peripheral wall 56 of the recess 40 over the complete surface. The magnitude of the angle, at which the outer peripheral wall 54 of the housing part 32 of the valve unit 28 as well as the peripheral wall 56 of the recess 40 of the cylinder head 22 is aligned obliquely to the longitudinal axis A of the valve unit 28, is preferably such that essentially no self-locking or jamming can occur between the housing 30 engaging into the recess 40 and the recess 40.
It is to be understood that the outer peripheral wall of the second housing part 34, alternatively or additionally could also be aligned conically or obliquely to the longitudinal axis A of the valve unit 28, in a manner corresponding to the outer peripheral wall 54. A contact surface (valve unit contact surface) for the outer peripheral wall of the housing part 34 could then be formed in the cylinder head, similarly to the design of the peripheral wall 56.
With this engagement of the housing part 32 into the recess 40 of the cylinder head 22, the housing 30 moreover bears on an annular shoulder 60 via a surface 58 of the housing part 32 which is away from the surface 38. The shoulder 60, at that end of the peripheral wall 56 of the recess 40 which is away from the cylinder 18 extends transversely to the longitudinal axis A of the valve unit 28 in the direction of the longitudinal axis A and narrows the cross section of the recess 40 to the cross section of the housing part 34. On assembly of the cylinder head 22 on the cylinder 18, the cylinder head 22, with the valve unit 28 whose surface 38 is flush with the side 40 of the cylinder head 22 is placed onto the side 24 of the cylinder 18 and is screwed to the cylinder 18, wherein an annular flat seal 62 is previously arranged on the side 24 of the cylinder 18, said seal sealing the cylinder 18 with respect to the valve unit 28 and to the cylinder head 22 as well as the surroundings or atmosphere, in a gas-tight manner.
The piston compressor which is represented in
The piston compressor which is represented in
The piston compressor which is represented in
Number | Date | Country | Kind |
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161 64 389.5 | Apr 2016 | EP | regional |
This application claims the benefit of priority under 35 U.S.C. §119 of European patent application 161 64 389.5, filed Apr. 8, 2016, the entire contents of which are incorporated herein by reference.