The present disclosure relates to a variable displacement hydraulic pump with torque sensing and a method thereof, in particular, a variable displacement hydraulic pump using torque sensing to attain or maintain a desired flow rate correlated to a known torque level on a drive shaft for the pump.
Known variable flow hydraulic pumps use an auxiliary hydraulic control piston or an electromechanical controller to control the flow rate for the pump. Feedback for control of the piston is typically provided by down-stream (of the pump outlet) measurements of pressure or flow. However, pressure in the control piston is affected by the overall pressure in the hydraulic system, for example to due to activation of various hydraulic components. Changes in the overall pressure cause deviations in the position of the piston, which in turn affects the flow rate of the pump. The control piston can be made more precise by using an electromechanical actuator, but the control loop still has errors and lag induced by the down-stream measurement of pressure or flow. Thus, it is difficult to quickly and accurately attain or maintain a desired flow rate for known variable flow hydraulic pumps.
According to aspects illustrated herein, there is provided a variable displacement axial pump, including: an inlet port; an outlet port; a cylinder block including a first piston disposed in a first through-bore; a swash plate engaged with the first piston; a drive shaft non-rotatably connected to the drive shaft, arranged to rotate the cylinder block to draw fluid through the inlet port into the first through-bore and to expel the fluid from the first through-bore and through the outlet port, and including an axis of rotation; an axis transverse to the axis of rotation; and an actuator including a roller screw, a nut disposed about the roller screw and in threaded contact with the roller screw, an actuator pin engaged with the roller screw, and an electric motor arranged to rotate the roller screw or the nut to axially displace the actuator pin to pivot the swash plate about the axis and control an amount of the fluid expelled from the first through-bore or pivot the cylinder block about the axis and control an amount of the fluid expelled from the first through-bore.
According to aspects illustrated herein, there is provided a variable displacement hydraulic pump, including: an inlet port; an outlet port; a cylinder block including a through-bore and a piston at least partially disposed in the through-bore; a drive shaft non-rotatably connected to the drive shaft, arranged to rotate the cylinder block to displace the piston to draw fluid through the inlet port into the through-bore and expel the fluid from the through-bore and through the outlet port, and including an axis of rotation; an axis transverse to the axis of rotation; an actuator including a roller screw, a nut disposed about and in contact with the roller screw, an actuator pin engaged with the roller screw and the swash plate and an electric motor arranged to rotate the roller screw to axially displace the actuator pin to pivot the swash plate about the axis and control an amount of the fluid expelled from the through-bore or pivot the cylinder block about the axis and control an amount of the fluid expelled from the through-bore.
According to aspects illustrated herein, there is provided a variable displacement hydraulic pump, including: an inlet port; an outlet port; a cylinder block including a through-bore and a piston at least partially disposed in the through-bore; a drive shaft non-rotatably connected to the drive shaft, arranged to rotate the cylinder block to displace the piston to draw fluid through the inlet port into the through-bore and expel the fluid from the through-bore and through the outlet port, and including an axis of rotation; an axis transverse to the axis of rotation; an actuator including a roller screw, a nut disposed about and in contact with the roller screw, an actuator pin engaged with the roller screw and the swash plate and an electric motor arranged to rotate the nut to axially displace the actuator pin to pivot the swash plate about the axis and control an amount of the fluid expelled from the through-bore or pivot the cylinder block about the axis and control an amount of the fluid expelled from the through-bore.
Various embodiments are disclosed, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, in which:
At the outset, it should be appreciated that like drawing numbers on different drawing views identify identical, or functionally similar, structural elements of the disclosure. It is to be understood that the disclosure as claimed is not limited to the disclosed aspects.
Furthermore, it is understood that this disclosure is not limited to the particular methodology, materials and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to limit the scope of the present disclosure.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this disclosure belongs. It should be understood that any methods, devices or materials similar or equivalent to those described herein can be used in the practice or testing of the disclosure.
Electric motor 104 rotates nut 108 about axis of rotation AR1 for nut 108 in opposite circumferential directions CD1 and CD2. In the example of
In an example embodiment, pump 100 includes resilient element 120. Element 120 reacts against housing 102 to urge screw 106 in direction AD2 to prevent back-driving of screw 106 in direction AD2. Thus, pump 100 is self-locking. For example, when motor 104 is de-energized, element 120 frictionally engages threads 116 and 118 to prevent screw 106 from rotating in direction CD2 and displacing in direction AD2. Element 120 can be any resilient element known in the art, including but not limited to a wrap spring (shown in
Electric motor 204 rotates screw 206 about axis of rotation AR2 for screw 206 in opposite circumferential directions CD1 and CD2. In the example of
By “non-rotatably connected” elements, we mean that: the elements are connected so that whenever one of the elements rotates, all the elements rotate; and relative rotation between the elements is not possible. Radial and/or axial movement of non-rotatably connected elements with respect to each other is possible, but not required.
Pump 300 is located in device D (for example, a bulldozer, tractor, or construction equipment). Shaft 308 is rotated by engine E of device D. Actuator 100 is arranged to receive, from processor P, control signal 328. Actuator 100 is arranged to: pivot swash plate 312 about axis A1, transverse to axis of rotation AR3, according control signal 328; or maintain a circumferential position of swash plate 312, about axis AR3, according to control signal 328.
Pistons 322 and 324 are engaged with plate 312. Pistons 322 and 324 remain engaged to plate 312 as is known in the art. In an example embodiment, each of pistons 322 and 324 is connected to swash plate 312 via a respective retention assembly 330, as is known in the art. In an example embodiment (not shown) fluids at ports 304 and 306 are pressurized to force pistons 322 and 324 into contact with plate 312 during rotation of block 310 about axis AR3/AR4. For example, assemblies 330 are not used to maintain connection between the pistons and plate 312.
As cylinder block 310 rotates about axis AR3 and AR4: when piston 322 or 324 is aligned with port 304, plate 312 has displaced piston 322 or 324 in direction AD1, within through-bores 318 or 320, respectively, to create suction and draw fluid F into through-bore 318 or 320 through port 304; and when piston 322 or 324 is aligned with port 306, plate 312 has displaced piston 322 or 324 in direction AD2, within through-bores 318 or 320, respectively, to expel fluid F from through-bore 318 or 320 into port 306 at a flow rate. In
A flow rate at which fluid F is drawn into and expelled from pump 300 is dependent upon the speed of rotation of block 310 and the displacement of pistons 322 and 324, by plate 312, within through-bores 318 and 320, respectively. The speed of rotation of block 310 is a function of engine E, which is determined by operations other than those for pump 300. That is, the speed of rotation is not controllable by pump 300. For a given position of plate 312 about axis A1, increasing and decreasing the speed of rotation of block 310 increases and decreases rate 332, respectively.
A flow rate for pump 300 is also governed by the circumferential position of plate 312 with respect to axis A1. The circumferential position of plate 312 determines the distance that pistons 322 and 324 are displaced by plate 312 within through-bores 318 and 320, respectively. In the example of
As discussed below, changing the extent of the axial displacement of pistons 322 and 324 (for example, distance 334) changes the amount of fluid F drawn into and expelled by block 310 and hence changes flow rate 332.
Assuming a constant speed of rotation of shaft 308 in
The following discussion is directed to a transition from
Block 410 includes: through-bores 418 and 420; and pistons 422 and 424 engaged with swash plate 412 and at least partly disposed in through-bores 418 and 420, respectively. Cylinder block 410 rotates with shaft 408 and about axis AR4 due to the action of joint 411. Axis AR4 is displaceable in directions CD3 and CD4 with respect to axis AR3.
Swash plate 412 is arranged to displace pistons 422 and 424 within through-bores 418 and 420, respectively, to draw fluid F through port 404 into through-bores 418 and 420 and to expel fluid F from through-bores 418 and 420 into port 406.
Swash plate 412 rotates about axis AR3 with shaft 408. Pistons 422 and 424 remain engaged to plate 412 as is known in the art. Block 410 rotates about axis AR4 with shaft 408 and plate 412. As cylinder block 410 rotates about axis AR4: when piston 422 or 424 is aligned with port 404, plate 412 displaces piston 422 or 424 in direction AD3, within through-bores 418 or 420, respectively, to draw fluid F into through-bore 418 or 420 through port 404 (the displacement creates suction at port 404); and when piston 422 or 424 is aligned with port 406, plate 412 displaces piston 422 or 424 in direction AD4, within through-bores 418 or 420, respectively, to expel fluid F from through-bore 418 or 420 into port 406 at a flow rate. In
Pump 400 is located in device D (for example, a bulldozer, tractor, or construction equipment). Shaft 408 is rotated by engine E of device D. Actuator 100 is arranged to receive, from processor P, control signal 428. Actuator 100 is arranged to: pivot cylinder block 410 about axis A2, transverse to axis of rotation AR3 and AR4 according control signal 428; or maintain a circumferential position of cylinder block 410, about axis A2, according to control signal 428.
A flow rate at which fluid is drawn into and expelled from pump 400 is dependent upon the speed of rotation of shaft 408 and the displacement of pistons 422 and 424, by plate 412, within through-bores 418 and 420, respectively. The speed of rotation of block 410 is a function of engine E, which is determined by operations other than those for pump 400. That is, the speed of rotation is not controllable by pump 400. For a given position of block 410 about axis A2, increasing or decreasing the speed of rotation of block 410 increases or decreases flow rate 432, respectively.
A flow rate for pump 400 is also governed by the circumferential position of block 410 with respect to axis A2. The circumferential position of block 410 determines the distance that pistons 422 and 424 are displaced by plate 412 within through-bores 418 and 420, respectively. In the example of
As discussed below, changing the extent of the axial displacement of pistons 422 and 424 (for example, distance 434) changes the amount of fluid F drawn into and expelled by block 410 and hence changes flow rate 432.
Assuming a constant speed of rotation of shaft 408 in
The following discussion is directed to a transition from
The following should be viewed in light of
In an example embodiment, the fourth step rotates roller screw 106 and an eighth step: rotates, with electric motor 104, roller screw 106 in circumferential direction CD1; displaces, with roller screw 106, actuator pin 110 in axial direction AD1; pivots, with actuator pin 110, swash plate 312/412 about axis A1/A2 in circumferential direction CD3; generates flow rate 338/438; rotates, with electric motor 104, roller screw 106 in circumferential direction CD2; displaces, with roller screw 106, actuator pin 110 in axial direction AD2; pivots, with actuator pin 110, swash plate 312/412 about axis A1 in circumferential direction CD4; and generates flow rate 332/432.
In an example embodiment, the fourth step rotates nut 208 and an eighth step: rotates, with electric motor 204, nut 208 in circumferential direction CD1; displaces, with roller screw 206, actuator pin 210 in axial direction AD1; pivots, with actuator pin 210, swash plate 312/412 about axis A1/A2 in circumferential direction CD3; generates flow rate 338/438; rotates, with electric motor 104, nut 208 in circumferential direction CD2; displaces, with roller screw 206, actuator pin 210 in axial direction AD2; pivots, with actuator pin 210, swash plate 312/412 about axis A1 in circumferential direction CD4; and generates flow rate 332/432.
It will be appreciated that various of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
This application claims the benefit under 35 U.S.C. §119(e) of U.S. Provisional Application No. 62/380,769, filed Aug. 29, 2016, which application is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62380769 | Aug 2016 | US |