This application is based on and claims the benefit of priority from Japanese Patent Application No. 2020-045039, filed on 16 Mar. 2020, the content of which is incorporated herein by reference.
The present disclosure relates to a vehicle-mountable battery unit.
It has been proposed to form a vehicle-mountable battery unit by a process that includes forming small modules each including a plate-shaped frame and single cells retained in the frame, forming a multilayer unit by layering the small modules together in the thickness direction of the frame, and pressurizing the multilayer unit at both surfaces thereof in the layering direction by way of a heat sink, thereby integrally retaining the multilayer unit (see, for example, Patent Document 1).
The vehicle-mountable battery unit disclosed in Patent Document 1 is suitable as a high-voltage power supply for a drive motor of an electric vehicle. On the other hand, in general, the electric vehicle is also equipped with, apart from the high-voltage power supply, a relatively low-voltage battery as a power supply dedicated to auxiliary equipment such as headlights and a car navigation system. On the other hand, recently, a large number of electric devices have been mounted on a vehicle, and significant restrictions are imposed on spaces where the electric devices are installed.
In view of the above background, the present disclosure is intended to provide a vehicle-mountable battery unit that includes a high-voltage battery and a low-voltage battery integrated with each other and that is compatible with significantly restricted installation conditions.
A vehicle-mountable battery unit according to a first aspect of the present disclosure includes: a high-voltage battery (e.g., a high-voltage battery 4 to be described later) constituted by a plurality of layered flat battery cells (e.g., flat battery cells 16 to be described later) of a predetermined first specification; a low-voltage battery (e.g., a low-voltage battery 5 to be described later) constituted by a plurality of layered flat battery cells (e.g., flat battery cells 20 to be described later) of a predetermined second specification; and a support structure (e.g., a support structure 6 to be described later) supporting the high-voltage battery and the low-voltage battery, as a combination battery unit (e.g., a combination battery unit 3 to be described later) into which the high-voltage battery and the low-voltage battery are integrated while being insulated from each other, the support structure pressurizing the high-voltage battery and the low-voltage battery as the combination battery unit in a layering direction in which the flat battery cells are layered.
A second aspect of the present disclosure is an embodiment of the first aspect. In the second aspect, the first specification is identical to the second specification.
A third aspect of the present disclosure is an embodiment of the first or second aspect. In the third aspect, the support structure supports the high-voltage battery and the low-voltage battery while coupling the high-voltage battery to the low-voltage battery in the layering direction.
A fourth aspect of the present disclosure is an embodiment of any one of the first to third aspects. In the fourth aspect, the combination battery unit is provided with a DC-DC converter (e.g., a DC-DC converter 11 to be described later) for converting an output voltage of the high-voltage battery.
A fifth aspect of the present disclosure is an embodiment of the fourth aspect. In the fifth aspect, the DC-DC converter is provided with a cooling circuit (e.g., a cooling circuit 13 to be described later).
A sixth aspect of the present disclosure is an embodiment of any one of the first to fifth aspects. In the sixth aspect, the support structure includes a pair of end plates (e.g., end plate 7, 8 to be described later) that are disposed at both ends of the combination battery unit in the layering direction, and a pair of side plates (e.g., side plates 9, 10 to be described later) that connect the end plates to each other while sandwiching the combination battery unit. The side plates support the flat battery cells as constituent components of the combination battery unit such that tabs of the flat battery cells are held bent, the tabs being provided in a width direction of the flat battery cells.
A seventh aspect of the present disclosure is an embodiment of any one of the first to sixth aspects. In the seventh aspect, the combination battery unit is provided with a battery management system (BMS) (e.g., a BMS 15 to be described later) for managing a state of the combination battery unit.
An eighth aspect of the present disclosure is an embodiment of any one of the first to seventh aspects. In the eighth aspect, when the vehicle-mountable battery unit is mounted on a vehicle, the support structure supports the combination battery unit such that a positive electrode terminal (e.g., a positive-electrode output terminal 19 to be described later) of the high-voltage battery is spaced further away than a negative electrode terminal (e.g., a negative-electrode output terminal 18 to be described later) of the high-voltage battery from a body of the vehicle.
In the vehicle-mountable battery unit according to the first aspect, the support structure supports the combination battery unit into which the high-voltage battery and the low-voltage battery are integrated, while pressurizing the combination battery unit in the layering direction of the flat battery cells, which are constituent components of the combination battery unit. This feature allows the flat battery cells to sufficiently perform their function, and achieves a compact power supply unit. Thus, the vehicle-mountable battery unit according to the first aspect is satisfactorily compatible with significantly restricted installation conditions of a vehicle.
In the vehicle-mountable battery unit according to the second aspect, the flat battery cells constituting the high-voltage battery and the flat battery cells constituting the low-voltage battery are of the same specification. Thus, the high-voltage battery and the low-voltage battery can be formed respectively by connecting in series the same flat battery cells in different numbers. This feature contributes to a decrease in the number of types of parts, thereby reducing management costs of the manufacturing process.
In the vehicle-mountable battery unit according to the third aspect, the support structure supports the high-voltage battery and the low-voltage battery while coupling the high-voltage battery to the low-voltage battery in the layering direction of the flat battery cells constituting the high and low-voltage batteries. As a result, a pressing force in the layering direction acts between the flat battery cells. This feature makes the combination battery unit structurally stable.
In the vehicle-mountable battery unit according to the fourth aspect, the combination battery unit is provided with the DC-DC converter for converting an output voltage of the high-voltage battery. This feature contributes to simplification of a route of a power supply cable from the vehicle-mountable battery unit to a traction motor.
In the vehicle-mountable battery unit according to the fifth aspect, the DC-DC converter is provided with the cooling circuit, which can also serve as a cooling circuit for the batteries. This feature contributes to simplification of the cooling system.
In the vehicle-mountable battery unit according to the sixth aspect, the support structure includes the pair of end plates that are disposed at both ends of the combination battery unit in the layering direction, and the pair of side plates that connect the end plates to each other while sandwiching the combination battery unit. The side plates support the flat battery cells as constituent components of the combination battery unit such that the tabs of the flat battery cells are held bent, the tabs being provided in the width direction of the flat battery cells. With this feature, the vehicle-mountable battery unit that is compact as a whole is achieved.
In the vehicle-mountable battery unit according to the seventh aspect, the combination battery unit is provided with the battery management system (BMS) for managing a state of the combination battery unit. This feature simplifies a management system associated with the combination battery unit.
According to the eighth aspect, when the vehicle-mountable battery unit is mounted on a vehicle, the support structure supports the combination battery unit such that the positive electrode terminal of the high-voltage battery is spaced further away than the negative electrode terminal of the high-voltage battery from the body of the vehicle. At the time of maintenance, this feature reduces the risk of a short circuit in the positive-electrode output terminal of the high-voltage battery to a ground (the body of the vehicle).
One embodiment of the present: disclosure will be described with reference to the drawings.
The support structure 6 includes a pair of end plates 7, 8 that are disposed at both ends of the combination battery unit 3 in the layering direction of the flat battery cells, and a pair of side plates 9, 10 that connect the end plates 7, 8 to each other while sandwiching the combination battery unit 3. Specifically, the end plate 7 is provided at the end of the combination battery unit 3 adjacent to the high-voltage battery 4 while the end plate 8 is provided at the other end of the combination battery unit 3 adjacent to the low-voltage battery 5. The side plates 9, 10 connect the end plates 7, 8 to each other while maintaining a certain tension. As a result, the high-voltage battery 4 and the low-voltage battery 5 are supported while being pressurized by a pressing force that constantly acts in the layering direction of the flat battery cells of the high and low-voltage batteries 4 and 5. Each flat battery cell has a tab (not shown) in a width direction of the flat battery cell. The pair of side plates 9, 10 support the flat battery cells as constituent components of the combination battery unit 3 such that the tabs of the flat battery cells are held bent.
The combination battery unit 3 is provided with a DC-DC converter 11 for converting an output voltage of the high-voltage battery 4. The DC-DC converter 11 can be a so-called bi-directional DC-DC converter, which is electrically connected to two power lines to which the output voltage of the high-voltage battery 4 is applied, and converts the voltage. In
The DC-DC converter 11 is provided with a cooling circuit 13. The cooling circuit 13 is configured as a coolant circulation path provided in a thermally-conductive and electrically-insulating member 14 that is interposed between the DC-DC converter 11 and one wall surface of the combination battery unit 3 or a tab-connection surface of the combination battery unit 3. A coolant flows through the cooling circuit 13 as indicated by the arrows in
The combination battery unit 3 is provided with a battery management system (BMS) 15 for managing a state of the combination battery unit 3. As conceptually shown in
Next, with reference to
Specifically, in the high-voltage battery 4, the flat battery cells 16 having the front surface facing in one direction alternate with the flat battery cells 16 having the front surface facing in a direction opposite to the one direction. When the flat battery cells 16 are layered together in this manner, the positive electrode tab of one flat battery cell 16 is positioned adjacent to the negative electrode tab of an adjacent flat battery cell 16, and the negative electrode tab of the one flat battery cell 16 is positioned adjacent to the positive electrode tab of another adjacent flat battery cell 16.
Connecting the adjacent positive and negative electrode tabs to each other with the connecting conductor 17 makes it possible to form the high-voltage battery 4 as a chain of the series-connected battery cells 16 by means of short wires (narrow conductors).
A conductor extendedly connected to the positive electrode tab of the flat battery cell 16 at the starting point of the series connection (the lowermost cell 16 in
The low-voltage battery 5 is constituted by the plurality of flat battery cells 20 that are layered together. As viewed from the viewpoint of
Like the high-voltage battery 4, in the high-voltage battery 5, the flat battery cells 20 having the front surface facing in one direction alternate with the flat battery cells 20 having the front surface facing in a direction opposite to the one direction. When the flat battery cells 20 are layered together in this manner, the positive electrode tab of one flat battery cell 20 is positioned adjacent to the negative electrode tab of an adjacent flat battery cell 20, and the negative electrode tab of the one flat battery cell 20 is positioned adjacent to the positive electrode tab of another adjacent flat battery cell 20.
Connecting the adjacent positive and negative electrode tabs to each other with the connecting conductor 21 makes it possible to form the low-voltage battery 5 as a chain of the series-connected battery cells 20 by means of short wires (narrow conductors).
A conductor extendedly connected to the positive electrode tab of the flat battery cell 20 at the starting point of the series connection (the uppermost cell 20 in
In
As described above with reference to
In the case of the vehicle-mountable battery unit 1 shown in
In the vehicle-mountable battery unit 1 described with reference to
The vehicle-mountable battery unit of the present embodiment exerts the following effects.
In the vehicle-mountable battery unit 1 according to the first aspect, the support structure 6 supports the combination battery unit 3 into which the high-voltage battery 4 and the low-voltage battery 5 are integrated, while pressurizing the combination battery unit 3 in the layering direction of the flat battery cells 16, 20, which are constituent components of the combination battery unit 3. This feature allows the flat battery cells 16, 20, to sufficiently perform their function, and achieves a compact power supply unit. Thus, the vehicle-mountable battery unit 1 according to the first aspect is satisfactorily compatible with significantly restricted installation conditions of a vehicle.
In the vehicle-mountable battery unit 1 according to the second aspect, the flat battery cells 16 constituting the high-voltage battery 4 and the flat battery cells 20 constituting the low-voltage battery 5 are of the same specification. Thus, the high-voltage battery 4 and the low-voltage battery 5 can be formed respectively by connecting in series the same flat battery cells in different numbers. This feature contributes to a decrease in the number of types of parts, thereby reducing management costs of the manufacturing process.
In the vehicle-mountable battery unit according to the third aspect, the support structure 6 supports the high-voltage battery 4 and the low-voltage battery 5 while coupling the high-voltage battery 4 to the low-voltage battery 5 in the layering direction of the flat battery cells 16, 20 constituting the high and low-voltage batteries. As a result, a pressing force in the layering direction acts between the flat battery cells. This feature makes the combination battery unit 3 structurally stable.
In the vehicle-mountable battery unit according to the fourth aspect, the combination battery unit 3 is provided with the DC-DC converter 11 for converting an output voltage of the high-voltage battery 4. This feature contributes to simplification of a route of a power supply cable from the vehicle-mountable battery unit 1 to a traction motor.
In the vehicle-mountable battery unit 1 according to the fifth aspect, the DC-DC converter 11 is provided with the cooling circuit 13, which can also serve as a cooling circuit for the combination battery unit 3. This feature contributes to simplification of the cooling system.
In the vehicle-mountable battery unit 1 according to the sixth aspect, the support structure 6 includes the pair of end plates 7, 8 that are disposed at both ends of the combination battery unit 3 in the layering direction, and the pair of side plates 9, 10 that connect the end plates 7, 8 to each other while sandwiching the combination battery unit 3. The side plates 9, 10 support the flat battery cells 16, 20 as constituent components of the combination battery unit 3 such that the tabs of the flat battery cells 16, 20 are held bent, the tabs being provided in a width direction of the flat battery cells. With this feature, the vehicle-mountable battery unit that is compact as a whole is achieved.
In the vehicle-mountable battery unit 1 according to the seventh aspect, the combination battery unit 3 is provided with the battery management system (BMS) 15 for managing a state of the combination battery unit 3. This feature simplifies a management system associated with the combination battery unit 3.
According to the eighth aspect, when the vehicle-mountable battery unit 1 is mounted on a vehicle, the support structure 6 supports the combination battery unit 3 such that the positive-electrode output terminal 19 of the high-voltage battery 4 is spaced further away than the negative-electrode output terminal 18 of the high-voltage battery 4 from the body of the vehicle. At the time of maintenance, this feature reduces the risk of a short circuit in the positive-electrode output terminal 19 of the high-voltage battery 4 to a ground (the body of the vehicle).
In the foregoing, the embodiments of the present disclosure have been described. However, the present disclosure is not limited to the above embodiments. The specifics of the configuration may be modified as appropriate, without deviating from the spirit of the present disclosure. For example, in the case shown in
Number | Date | Country | Kind |
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2020-045039 | Mar 2020 | JP | national |