This application claims priority from Japanese Patent Application Nos. 2011-115023 filed on May 23, 2011 and 2012-81067 filed on Mar. 30, 2012. The entire contents of these priority applications are incorporated herein by reference.
The present disclosure relates to a vehicular door.
A sunshade is provided on a vehicular door that is provided as a side door of a vehicle. The sunshade shields light or sunlight shining through a side window. Such a sunshade is provided to the vehicular door so as to be housed therein and extended therefrom. The sunshade is extended to shield light or sunlight that is shining through the side window. A hook member that keeps the sunshade in an extended state may be provided to the vehicular door and a mounting structure for the mounting such a hook member is disclosed in published patent application JP-A-2002-46469.
The window frame of the vehicular door that surrounds the window may be solid and filled with resin as measures against sympathetic vibration. With such a solid configuration of the window frame, a mounting hole that receives a hook member cannot be formed in the window frame. The Patent Document 1 discloses a mounting structure in which the hook member is previously mounted to a resin frame garnish and the frame garnish is mounted to the window frame. Accordingly, the hook member is fixed to the window frame.
However, in the structure in which the frame garnish having the hook member is mounted to the window frame, the frame garnish is firmly fixed to the window frame. Therefore, if the hook member is necessary to be removed after being mounted to the frame garnish, only the hook member cannot be removed and the entire window frame or the entire vehicular door is required to be replaced with another one. Therefore, if any problems such as a mounting position gap of the hook member occurs after the mounting of the hook member, the hook member cannot be removed easily and the problem cannot be solved promptly.
The present invention has been made in view of the aforementioned circumstances. An objective of the present invention is to provide a vehicular door in which a hook member is easily removed after mounting of a hook member that holds a sunshade.
A technology described herein relates to a vehicular door. The vehicular door includes a window including an outer rim, a window frame, a sunshade, a hook member, and a door trim. The window frame is provided to surround the outer rim of the window. The sunshade is provided to a part of the window frame so as to be extended therefrom and housed therein and configured to be extended to block light entering through the window. The hook member is configured to stop an end of the sunshade to keep the sunshade in an extended state. The door trim is provided on a lower side of the window and includes an upper surface portion that is exposed to the window side. The hook member is mounted on the upper surface portion of the door trim.
With the vehicular door, in the manufacturing process, a mounting hole is formed on the upper surface portion of the door trim and the hook member can be mounted to the upper surface portion. Therefore, a mounting member to which the hook member is previously provided is not required to be prepared. Even if any problem occurs after the mounting of the hook member, the hook member can be easily removed and the problem can be solved promptly.
The first embodiment will be explained with reference to the drawings. A vehicle door 2 of the first embodiment will be explained with reference to
The window frame 14 is formed of a metal material and includes a straight portion 14A, a curved portion 14B and a front rim portion 14C. The straight portion 14A surrounds an upper outer rim of the side windows 12, 20. The curved portion 14B is formed to be bent from the straight portion 14A and surrounds a vehicle rear side outer rim. The front rim portion 14C surrounds a front outer rim of the side window 12. Each of the straight portion 14A, the curved portion 14B and the front rim portion 14C is formed in a hollow shape. Especially in the present embodiment, no garnish is provided to the window frame 14 and the window frame 14 (the straight portion 14A, the curved portion 14B and the front rim portion 14C) is exposed to an inner space of a vehicular compartment. The window frame 14 (the straight portion 14A, the curved portion 14B and the front rim portion 14C) is not configured by connecting two hollow members but configured by one component. For example, the window frame 14 is configured by a metal plate with sheet metal processing so as to connect a peripheral surface of a hollow structure.
A first sunshade 4 is provided at a lower portion of the side window 12 that is provided on the vehicle front side. The first sunshade 4 includes a first blind sheet 8 and a first frame 10. The first blind sheet 8 is extended to shield light shining through the side window 12. The first frame 10 is attached to a distal end portion of the first blind sheet 8. A housing opening 28H is formed in a part of an upper surface portion 28A of the door trim 28 (see
As illustrated in
A second sunshade (an example of a sunshade) 18 is provided to the division frame 16. The second sunshade 18 includes a second blind sheet 22 and a second frame 24. The second blind sheet 22 is extended to shield light shining through the side window 20 that is provided on the vehicle rear side. The second frame 24 is provided on a distal end portion of the second blind sheet 22. A housing opening (not illustrated) is provided in the division frame 16. The second blind sheet 22 is housed in the housing opening and extended from the housing opening by a rewinding mechanism (not illustrated). Therefore, the second blind sheet 22 moves along the upper surface portion 28A of the door trim 28 that is along a front-and-rear direction of the vehicle (a left-and-right direction in
As illustrated in
A configuration of the hook member 26 will be explained with reference to
As illustrated in
Next, mounting of the hook member 26 to the upper surface portion 28A of the door trim 28 will be explained in detail with reference to
The main body 36 of the hook member 26 will be explained. As illustrated in
Next, the clip portion 46 of the hook member 26 will be explained. As illustrated in
Next, a part of the upper surface portion 28A of the door trim 28 to which the hook member 26 is mounted will be explained. As illustrated in
The first coupling hole 36D of the main body 36 is formed to receive the second coupling pin 46C after being positioned such that the projection 4601 of the second coupling pin 46C corresponds to the side opening 36D1 of the first coupling hole 36D. The second coupling hole 46D of the clip portion 46 is formed to receive the first coupling pin 36C. The main body 36 is moved closer to the front surface 28A1 of the upper surface portion 28A of the door trim 28 and the clip portion 46 is moved closer to the rear surface 28A2 of the upper surface portion 28A such that the main body 36 and the clip portion 46 get closer to each other. Accordingly, the first coupling pin 36C is inserted through the first mounting hole 28B on the upper surface portion 28A and inserted in the second coupling hole 46D. Also, the second coupling pin 46C is inserted through the second mounting hole 28C on the upper surface portion 28A and inserted through the first coupling hole 36D.
A mounting method of mounting the main body 36 and the clip portion 46 of the hook member 26 to the upper surface portion 28A of the door trim 28 will be explained with reference to
In mounting the hook member 26 to the upper surface portion 28A of the door trim 28, the contact portion 36A of the main body 36 of the hook member 26 is provided on the front surface 28A1 of the upper surface portion 28A. As illustrated in
Next, the contact portion 46A of the clip portion 46 of the hook member 26 is provided on the rear surface 28A2 of the upper surface portion 28A. As illustrated in
Next, in the state of the second coupling pin 46C being inserted through the first coupling hole 36D, the clip portion 46 is rotated in a counterclockwise direction around the axis of the second coupling pin 46C by 90 degrees (in a direction illustrated by an arrow in
When the hook member 26 is removed from the upper surface portion 28A, the hook member 26 is removed therefrom by executing the reverse procedure to mounting the hook member 26 to the upper surface portion 28A. Specifically, the second coupling hole 46D of the contact portion 46A is separated slightly from the rear surface 28A2 of the upper surface portion 28A and the clip portion 46 is rotated in a counterclockwise direction around the axis of the second coupling pin 46C by 90 degrees. Accordingly, the second coupling pin 46C is removed from the first coupling hole 36D and the clip portion 46 is removed from the upper surface portion 28A. Afterwards, the main body 36 is removed from the upper surface portion 28A. Thus, the hook member 26 of the present embodiment is easily mounted to the upper surface portion 28A of the door trim 28 and easily removed from the upper surface portion 28A of the door trim 28. Further, the hook member 26 is mounted to the upper surface portion 28A of the door trim 28, and this fixes the hook member 26 to the upper surface portion 28A. Therefore, the hook member 26 mounted to the upper surface portion 28A of the door trim 28 is preferably used as a member that keeps the second blind sheet 22 of the second sunshade 18 to be extended.
In the vehicular door 2 of the present embodiment, the hook member 26 is not provided on the bent portion 14B of the window frame 14 but on the upper surface portion 28A of the door trim 28. Therefore, in the manufacturing process, the first mounting hole 28B and the second mounting hole 28C are formed in the upper surface portion 28A of the door trim 28 and accordingly the hook member 26 is mounted to the upper surface portion 28A. Therefore, a mounting member to which the hook member 26 is previously mounted is not necessary to be required. Further, the mounted hook member 26 can be easily removed from the upper surface portion 28A. Therefore, even if any problem occurs after the hook member 26 is mounted to the door trim, the hook member 26 can be removed from the door trim promptly and the problem is solved promptly. A mounting hole to which the hook member 26 is mounted (the first mounting hole 28B and the second mounting hole 28C of the present embodiment) can be easily provided on the upper surface portion 28A of the door trim 28. Therefore, the hook member 26 can be easily mounted to the vehicular door 2.
In the vehicular door 2 of the present embodiment, the second sunshade 18 is extended and contracted along the upper surface portion of the door trim 28 or along a front-and-rear direction of the vehicle. Accordingly, the second sunshade 18 is extended and contracted along the upper surface portion 28A of the door trim 28 and also the second sunshade 28 is kept in an extended state and the hook member 26 that can be easily removed is mounted.
In the vehicular door 2 of the present embodiment, the window frame 14 includes the bent portion 14B on the vehicle rear side. The bent portion 14B is bent compared to other portions of the window frame 14. The hook member 26 is provided on a portion of the upper surface portion 28A of the door trim 28 that is close to the bent portion 14B. It is difficult to mount the hook member 26 on the bent portion 14B of the window frame 14 due to its bent structure. According to the vehicular door of the present embodiment, the hook member 26 is mounted to a portion of the upper surface portion 28A that is close to the bent portion 14B, and this achieves a configuration that the hook member 26 that is easily removable is mounted to a portion of the upper surface portion 28A close to the bent portion 14B.
In the vehicular door 2 of the present embodiment, the lifted portion 36B is provided on the main body 36 of the hook member 26. Accordingly, when the main body 36 is provided on the front surface 28A1 of the upper surface portion 28A, the lifted portion 36B is held by an operator and the main body 36 can be moved close to the front surface 28A1 of the upper surface portion 28A. This makes easy to provide the main body 36 on the front surface 28A1 of the upper surface portion 28A.
In the vehicular door 2 according to the present embodiment, the lifted portion 46B is provided on the clip portion 46 of the hook member 26. Accordingly, when the clip portion 46 is rotated around the axis of the second coupling pin 46C with the second clip pin 46C being inserted through the first coupling hole 36D, the lifted portion 46B is held and the clip portion 46 can be rotated. This makes the clip portion 46 to be rotated easily.
In the vehicular door 2 of the present embodiment, if the clip portion 46 is rotated around an axis of the second coupling pin by 90 degrees with the second coupling pin 46C of the clip portion 46 of the hook member 26 being inserted in the first coupling hole 36D, the main body 36 and the clip portion 46 of the hook member 26 can be fixed to the upper surface portion 28A of the door trim 28. Thus, the hook member 26 is easily fixed to the upper surface portion 28A of the door trim 28.
A second embodiment will be explained with reference to
In the above embodiment, the main body of the hook member includes the first coupling hole and the clip member of the hook member includes the second coupling pin. In a hook member 226 of the second embodiment, a main body 236 includes a second coupling pin 236D and a clip portion 246 includes a first coupling hole 247A.
A configuration of the main body 236 will be explained. As illustrated in
A stopper hook FK2 (a stopper portion) is formed on an upper end portion of the lifted portion 236B and the stopper hook FK2 extends obliquely upward from the upper end portion of the lifted portion 236B. The stopper hook FK2 is formed in a hooked shape and engaged with the second frame 24 (refer to
A first coupling pin 236C and a second coupling pin 236D are provided on a rear surface of the main body 236 (on a rear side of the contact portion 236A). Each of the first coupling pin 236C and the second coupling pin 236D is formed to axially project toward the upper surface portion 28A of the door trim 28 (eventually toward the clip portion 246).
As illustrated in
The second coupling pin 236D is inserted through the second mounting hole 28C that is formed through the upper surface portion 28A of the door trim 28. Specifically, as illustrated in
The second coupling pin 236D has a length such that its distal end portion projects downwardly (toward the clip portion 246) from the rear surface 28A2 of the upper surface portion 28A when being inserted through the second mounting hole 28C. As illustrated in
Next, a configuration of the clip portion 246 will be explained. As illustrated in
As illustrated in
As illustrated in
As illustrated in
The coupling groove 246D is formed in a rectangular shape with a plan view and formed in a groove having a depth along a thickness direction of the clip base board portion 246A.
The first coupling hole 247A is formed so as to receive the second coupling pin 236D therethrough with the projected portions 236D1 of the second coupling pin 236D overlapping the side openings 247A2 of the first coupling hole 247A.
The coupling groove 246D is formed so as to receive the first coupling pin 236C. As illustrated in
The main body 236 and the clip portion 246 become closer to each other from the front surface 28A1 side of the upper surface portion 28A of the door trim 28 and from the rear surface 28A2 side of the upper surface portion 28A. Accordingly, after being inserted through the second mounting hole 28C of the upper surface portion 28A, the second coupling pin 236D is inserted (coupled) to the first coupling hoed 247A. Further, after being inserted through the first mounting hole 28B of the upper surface portion 28A, the first coupling pin 236C is inserted (coupled) to the coupling groove 246D.
As illustrated in
Next, a method of mounting the main body 236 of the hook member 226 and the clip portion 246 to the upper surface portion 28A of the door trim 28 will be explained with reference to
The clip portion 246 is illustrated by a chain double-dashed line in
First, the main body 236 is attached to the upper surface portion 28A. Specifically, the first coupling pin 236C of the main body 236 is inserted to the first mounting hole 28B of the upper surface portion 28A and the second coupling pin 236D is inserted to the second mounting hole 28C of the upper surface portion 28A. In other words, the second coupling pin 236D of the main body 236 overlaps the second mounting hole 28C.
Accordingly, the main body 236 is fixed in a horizontal direction (in the front-and-rear direction of the vehicle and in the inner-side and the outer-side direction of the compartment). The two pins 236C, 236D are inserted to the mounting holes 28B, 28C, respectively. This prevents the main body 236 from being rotated around one of the two pins. Therefore, the main body 236 and the clip portion 246 are positioned with each other easily in the subsequent mounting process for mounting the clip portion 246.
Next, the clip portion 246 is attached from a lower side to the main body 236 that is fixed to the upper surface portion 28A. Specifically, as illustrated in
The clip portion 246 is arranged such that the projected portions 236D1 of the second coupling pin 236D overlap the side openings 247A2 of the first coupling hole 247A, respectively. The clip portion 246 is moved closer to the second coupling pin 236D to insert (couple) the second coupling pin 236D to the first coupling hole 247A. Accordingly, the projected portions 236D1 pass through the side openings 247A and arranged at a lower side of the upper wall portion 247 of the cylindrical portion 246C.
Next, the clip portion 246 is rotated around an axis of the second coupling pin 236D by 90 degrees from the state illustrated in
Due to the rotation of the clip portion 246, the side openings 247A2 do not correspond to the projected portions 236D1. The projected portions 236D1 are stopped by the peripheral edge of the main opening 237A1 of the upper wall portion 247 (in the state of
According to the rotation of the clip portion 246, the coupling groove 246D of the clip portion 246 moves closer to the first coupling pin 236C. Then, after the clip portion 246 is rotated around its axis by 90 degrees from the state in
Thus, the coupling of the first coupling pin 236C and the coupling groove 246D restricts the rotation of the clip portion 246 with respect to the main body 236. Because the rotation of the clip portion 246 with respect to the main body 236 is restricted, the projected portions 236D1 are restricted to be rotated with respect to the peripheral edge of the main opening 247A1. This restricts that the stoppage of the projected portions 236D1 by the peripheral edge of the main opening 247A1 is released.
According to the above procedure, the main body 236 and the clip portion 246 are coupled to each other with sandwiching the upper surface portion 28A therebetween. Accordingly, the hook member 226 (the main body 236 and the clip portion 246) are mounted to the upper surface portion 28A of the door trim 28.
When the hook member 226 is removed from the upper surface portion 28A, the hook member 226 is removed therefrom by executing the reverse procedure to mounting the hook member 226 to the upper surface portion 28A. The portion of the clip base board portion 246A on which the coupling groove 246D is formed is moved so as to be separated from the first coupling pin 236C of the main body 236 (downwardly in
Accordingly, the first coupling pin 236C is removed from the coupling groove 246D and the clip portion 246 is rotatable with respect to the main body 236. The lifted portion 246B is provided on a side of the clip base board portion 246A that is opposite side to the surface on which the coupling groove 246D is formed. Therefore, an operator holds and pulls the lifted portion 246B downwardly and this easily moves downwardly the portion of the clip base board portion 246B on which the coupling groove 246D is formed.
The clip portion 246 is rotated with respect to the main body 236 in a counterclockwise direction in
The hook member 226 of the present embodiment is easily mounted to the upper surface portion 28A of the door trim 28 and easily removed from the upper surface portion 28A of the door trim 28. Further, because the hook member 226 is mounted to the upper surface portion 28A of the door trim 28 and accordingly, the hook member 226 is fixed to the upper surface portion 28A. Therefore, the hook member 226 that is mounted to the upper surface portion 28A of the door trim 28 is preferably used as the member that keeps the second blind sheet of the sunshade 18 to be in the extended state.
As illustrated in
Modifications of the above embodiments will be described below.
(1) In the above embodiments, the hook member is provided on an end portion of the upper surface portion of the door trim that is close to the vehicle rear side. However, the mounting portion of the hook member is not limited as long as it is on the upper surface portion of the door trim.
(2) In the above embodiments, the hook member is configured by the main body and the clip portion. However, the configuration of the hook member is not limited thereto and may be altered if necessary.
(3) In the above embodiments, after the upper surface portion of the door trim is sandwiched by the main body and the clip portion of the hook member, the clip portion is rotated to mount the hook member to the upper surface portion of the door trim. However, the mounting manner of the hook member to the upper surface portion of the door trim is not limited thereto and may be altered if necessary.
(4) In the above embodiments, the second sunshade is mounted to the division frame that is a part of the window frame. However, the second sunshade can be mounted to any portion of the window frame.
(5) In the above embodiments, the window frame 14 (at least the bent portion 14B) including no garnish (exposed to an inner space of a vehicle compartment) is preferably formed to be solid. For example, the window frame 14 or at least the bent portion 14B is filled with resin. With the window frame 14 (at least the bent portion 14B) being formed to be solid, rigidity of the window frame 14 (especially the bent portion 14B) is improved and this suppresses occurrence of sympathetic vibration. It is quite difficult to provide a mounting hole to receive the hook member in the solid window frame 14 (especially in the bent portion 14B). However, in the present embodiment, a mounting hole is provided on a portion of the upper surface portion 28A of the door trim 28 that is close to the bent portion and this achieves a configuration in which the hook member that is easily removable is provided on the door trim with having the solid window frame 14.
The embodiments of the present invention have been described, however, the present invention is not limited to the above embodiments explained in the above description and the drawings. The technology described herein includes various modifications of the above embodiments.
Elements of technology described in this specification or illustrated in the drawings exert technical utility by each or a combination thereof. The elements of technology should not be limited to the combinations of the elements claimed in the original patent application. The technology described in this specification or illustrated in the drawings is provided for achieving multiple objectives at the same time. The technical utility of the technology is exerted when at least one of the objectives is achieved.
Number | Date | Country | Kind |
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2011-115023 | May 2011 | JP | national |
2012-081067 | Mar 2012 | JP | national |