The above mentioned and other features of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of an embodiment of the invention taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. Although the exemplification set out herein illustrates an embodiment of the invention, in one form, the embodiment disclosed below is not intended to be exhaustive or to be construed as limiting the scope of the invention to the precise form disclosed.
The illustrated pump 14 is a conventional hydraulic pump and includes a flow control feature such that above a predefined operating speed of engine 6, pump 14 will discharge hydraulic fluid into discharge line 18 at a discharge rate that falls within a predefined range.
As depicted in
Pumps which can provide such a predefined range of discharge rates are well-known to those having ordinary skill in the art. For example, hydraulic pumps having a variable discharge orifice to control the discharge flow rate are well-known in the art. Some pumps having a variable orifice are referred to as “droop” pumps and have a discharge curve that has a maximum value at a relatively low engine speed and then, as the engine speed increases, falls to a lower discharge rate. An example of a flow control valve that can be used to provide a pump with such a discharge curve is disclosed by Minnis et al. in U.S. Pat. No. 4,251,193 the disclosure of which is expressly incorporated herein by reference. Generally, it is preferable to provide the steering gear with a higher flow of hydraulic fluid at slow vehicle velocities to provide greater assistance in turning the vehicle at slow speeds such as in parking maneuvers and a lesser flow at high vehicle velocities. A droop pump functions best with a steering gear when high engine speeds correspond to high vehicle velocities and low engine speeds correspond with low vehicle velocities which is not always the case. Other pumps having a variable orifice use an electronically controlled variable orifice which is adjusted based upon one or more operating parameters of the vehicle such as the vehicle velocity. An example of an electronic variable flow control valve is disclosed by Dinsmore et al. in U.S. Pat. No. 5,385,455 the disclosure of which is expressly incorporated herein by reference. Still other pumps may have other flow control features to limit the discharge flow rate of the pump to a predefined maximum value. See for example, the adjustable relief valve arrangement for a motor vehicle power steering hydraulic pump system disclosed by Can et al. in U.S. Pat. No. 5,651,665 the disclosure of which is expressly incorporated herein by reference.
With regard to the use of a positive displacement pump having a flow control feature, it is noted that typical values for upper limit 15bmax and lower limit 15bmin for a vehicular hydraulic system could be approximately 4 gallon per minute and 1 gallon per minute respectively. It is further noted that the maximum discharge rate of a positive displacement pump, in the absence of a flow control feature to limit the discharge flow rate at high engine speeds, could be in excess of 20 gallons per minute.
The pump 14 delivers high pressure hydraulic fluid through discharge line 18 to a flow splitting valve 20 also referred to as a priority valve. The priority valve 20, in turn, selectively communicates with a first hydraulic application 22, a second hydraulic application 24, and the reservoir 16, depending on predetermined operating conditions of the system 10, as will be explained below.
The first and second hydraulic applications 22, 24 take the form of a hydraulic device or a hydraulic sub-circuit. In the illustrated embodiment, first application 22 is a hydraulic braking assist system or a booster device and the second application 24 is a hydraulic steering gear assist system or device.
The hydraulic brake assist 22 communicates with a master cylinder 26 and brakes 28 of the braking system. The hydraulic booster device 22 is of a type well known in the art which is disposed in line between the hydraulic pump and the hydraulic master cylinder of a vehicular hydraulic brake system which acts to boost or amplify the force to the brake system in order to reduce brake pedal effort and pedal travel required to apply the brakes as compared with a manual braking system. Such systems are disclosed, for example, in U.S. Pat. Nos. 4,620,750 and 4,967,643, the disclosures of which are both incorporated herein by reference, and provide examples of a suitable booster device 22. Briefly, hydraulic fluid from the supply pump 14 is communicated to the booster device 22 through a booster inlet port and is directed through an open center spool valve slideable in a booster cavity (not shown). A power piston slides within an adjacent cylinder and is exposed to a fluid pressure on an input side of the piston and coupled to an output rod on the opposite side. An input reaction rod connected to the brake pedal extends into the housing and is linked to the spool valve via input levers or links. Movement of the input rod moves the spool valve, creating a restriction to the fluid flow and corresponding boost in pressure applied to the power piston. Steering pressure created by the steering gear assist system 24 is isolated from the boost cavity by the spool valve and does not affect braking but does create a steering assist backpressure to the pump 14. The priority valve 20 operates to manage the flow of hydraulic fluid from the pump 14 to each of the brake assist 22 and steering assist 24 systems in a manner that reduces the interdependence of the steering and braking systems on one another for operation.
With reference to
In the condition illustrated in
Turning now to
Priority valves having a different construction that divert hydraulic fluid flow such that the diverted fluid bypasses brake assist device 22 and is delivered to steering gear assist device 24 may also be employed with the present invention. For example, priority valves having a simplified construction that can be substituted for the illustrated priority valve 20 are described by Wong et al. in a U.S. Utility patent application Ser. No. ______ entitled VEHICULAR HYDRAULIC SYSTEM WITH PRIORITY VALVE AND RELIEF VALVE having an Attorney Docket Number of DP-315726 and claiming priority from U.S. Provisional Application Ser. No. 60/845,911 filed Sep. 20, 2006; and by Wong et al. in a U.S. Utility patent application entitled VEHICULAR HYDRAULIC SYSTEM WITH PRIORITY VALVE having an Attorney Docket Number of DP-315727 and claiming priority from U.S. Provisional Application Ser. No. 60/845,892 filed Sep. 20, 2006, both of these utility applications having a common filing date with the present application, and wherein both of the utility applications and both of the provisional applications are assigned to the assignee of the present application and are expressly incorporated herein by reference.
The illustrated relief valve 70 is a conventional relief valve having a ball member 72 and a spring 74 biasing ball 72 into sealing engagement with a valve seat 73. Relief valve 70 is positioned in hydraulic system 10 such that flow of fluid from Port H to Port G is permitted when the fluid pressure at Port H exceeds the fluid pressure at Port G by a sufficient amount to overcome the biasing force of spring 74. Other suitable relief valve structures including electromechanical valves could also be used with the present invention. When valve 70 is in an open position, a portion of the fluid flowing in line 56 enters Port H, flows through valve 70 and enters line 58 through Port G, thereby bypassing steering gear assist device 24 and limits the pressure of the remaining portion of the fluid flowing in line 56 which is in communication with the inlet to steering gear assist device 24. Thus, when in an open condition, relief valve 70 limits the pressure of the hydraulic fluid that is received by the steering gear assist device 24.
In the illustrated embodiment, relief valve 70 is set so that it limits the pressure of the hydraulic fluid at the inlet of steering gear assist device 24 to a maximum pressure that is lower than the maximum pressure of the hydraulic fluid at the inlet of brake assist device 22 that is permitted by priority valve 20. This allows system 10 to employ a brake assist device 22 having a higher pressure relief value than that of the steering gear assist device 24.
Turning now to check valve 60, the illustrated check valve 60 is a low restriction one-way check valve that is positioned in hydraulic system 10 such that the flow of fluid from Port F to Port E is permitted when the fluid pressure at Port F exceeds the fluid pressure at Port E by a sufficient amount to overcome the biasing force exerted by spring 64. The illustrated check valve 60 is a conventional check valve having a ball member 62 and a spring 64 biasing ball 62 into sealing engagement with a valve seat 63. Other suitable check valve structures well known to those having ordinary skill in the art, however, may also be used with the present invention. For example, an electromechanical check valve or a check valve employing a spool could alternatively be employed with the present invention.
The pressure at Port E will correspond to the pressure in line 56 and at the inlet of device 24 while the pressure at Port F will correspond to the pressure in line 58 and in reservoir 16. The pressure differential by which the fluid pressure at Port F must exceed the fluid pressure at Port E to open check valve 60 is selected so that check valve 60 will open and thereby permit the flow of hydraulic fluid from line 58, through check valve 60, line 56 and to the inlet of steering gear assist device 24 when steering gear assist device 24 is experiencing low flow or no-flow conditions. Such low flow or no-flow conditions may arise from a variety of different circumstances, for example, pump 14 may not be operating normally, or, the operation of brake assist device 22 and/or priority valve 20 may be limiting the flow of hydraulic fluid to steering gear assist device 24. When steering gear device 24 is experiencing such low flow conditions, and the fluid pressure within line 56 drops to a low value, check valve 60 will open and permit the flow of hydraulic fluid from line 58 to steering gear device 24 and thereby allowing the recirculation of hydraulic fluid in close proximity to steering gear assist device 24. Both Port E and Port F are located in close proximity to steering gear device 24 to limit the distance the hydraulic fluid must travel through interconnecting hydraulic lines to provide such re-circulating flow as the manual turning of the steering wheel by the vehicle operator causes the discharge of fluid from steering gear device into line 58 which may then be re-circulated to the inlet of steering gear device 24 through valve 60.
The flow of fluid to steering gear device 24 from line 58 through open check valve 60 is likely not to be as great as fluid flow to steering gear assist device 24 under normal operating conditions. The provision of some hydraulic fluid to steering gear assist device 24, however, will provide the operator of vehicle 12 with a relatively lower resistance to turning the steering wheel than he might otherwise encounter. The operator may be able to exercise greater control of vehicle 12 in what may be adverse operating conditions, e.g., operating conditions involving the heavy braking of vehicle 12.
Although the use of priority valve 20 is generally effective for ensuring a flow of hydraulic fluid to steering gear assist device 24 under adverse conditions such as heavy braking conditions, there may still be circumstances under which the flow of hydraulic fluid to steering gear assist device 24 is significantly reduced or eliminated. In such circumstances, the pressure in hydraulic line 56 which extends from the outlet of brake assist device 22 to the inlet of steering gear assist device 24 would be at a minimal value and check valve 60 would open thereby allowing the flow of hydraulic fluid from hydraulic line 58 through check valve 60 and to the inlet of steering gear assist device 24 through line 56. It might also be desirable to include a check valve 60 in a hydraulic circuit that also includes a priority valve 20 to provide redundancy with respect to the diversion of a relatively free flow of at least some hydraulic fluid to steering gear assist device 24. In this regard, it is noted that the illustrated embodiment includes only three valves, i.e., flow-splitting valve 20, check valve 60 and relief valve 70, that are not an integral part of pump 14, brake booster device 22 or steering gear device 24, yet these valves together provide a redundant system for ensuring fluid flow to steering gear device 24 under adverse conditions. This arrangement also provide a means for limiting the fluid pressure upstream of brake booster device 22 to a first threshold pressure while limiting the fluid pressure upstream of the steering gear device 24 (and downstream of brake booster 22) to a second threshold pressure that is less than the first threshold pressure.
As evident from the description presented above, hydraulic circuit 10 includes, in series arrangement and in serial order, hydraulic pump 14, flow-splitting valve 20, brake booster device 22, steering gear device 24 and reservoir 16 with check valve 60 and relief valve 70 being arranged parallel with each other and with steering gear device 24. When flow splitting valve 20 is not diverting a portion of the fluid flow through Port C to bypass brake booster 22 as occurs when brake booster 22 is generating a relatively high back pressure, a substantial majority of the fluid flow discharged from pump 14 will flow along a primary flow path 11 that extends from the outlet of pump 14, through discharge line 18, through valve 20 from Port A to Port B, to brake booster 22 through hydraulic line 19, from brake booster 22 through hydraulic line 56 to steering gear 24, and from steering gear 24 through hydraulic line 58 to reservoir 16 and then to the inlet of pump 14 wherein the cycle is repeated. As described above, when the pressure upstream of brake booster 22 is elevated above a first threshold value, flow splitting valve 20 will split the fluid flow with a portion being communicated to Port B in the primary flow path upstream of brake booster 22 and another portion being diverted through Port C and hydraulic line 25 to a point in the primary flow path 11 downstream of brake booster device 22 and upstream of steering gear device 24.
As also described above, a one-way check valve 60 and a one-way relief valve 70 are operably disposed in hydraulic circuit 10 parallel with each other and with steering gear device 24. Inlet Port F of check valve 60 and outlet Port G of relief valve 70 are both in fluid communication with primary fluid path 11 downstream of and proximate steering gear device 24 while outlet Port E of valve 60 and inlet Port H of valve 70 are in fluid communication with primary fluid path 11 upstream of and proximate steering gear device 24.
Valve 60 prevents the flow of fluid from Port E to Port F but allows the flow of fluid from Port F to Port E when the fluid pressure at Port F exceeds the pressure at Port E by a valve-actuating differential amount. It will generally be desirable to select a valve 60 wherein the pressure differential required to allow fluid flow from Port F to Port E is a very minimal value.
Valve 70 prevents the flow of fluid from Port G to Port H but allows the flow of fluid from Port H to Port G when the pressure at Port H exceeds the pressure at Port G by a predetermined differential amount. This pressure differential required to allow fluid flow through valve 70 will correspond to a second threshold pressure wherein when the pressure upstream of steering gear device 24 exceeds this second threshold value, fluid will flow through valve 70 relieving the pressure of the fluid upstream of steering gear 24. By selecting valve 70 such that the second threshold pressure is less than the first threshold pressure defined by flow splitting valve 20, brake booster device 22 may have a higher relief pressure than steering gear device 24.
It is also noted that although relief valve 70 is shown in combination with both priority valve 20 and check valve 60 in the illustrated hydraulic circuit 10, a relief valve positioned as shown whereby the relief valve allows a first hydraulic device, e.g., brake assist device 22, to receive hydraulic fluid at a pressure greater than that of a second hydraulic device, e.g., steering gear assist device 24, can also be used in a variety of other hydraulic circuits including circuits having a priority valve 20 but not a check valve 60, circuits having a check valve 60 but not a priority valve 20 and circuits having neither a priority valve 20 nor a check valve 60.
The check valve 60 described herein, which is positioned to provide a flow of hydraulic fluid from a reservoir to a hydraulic device that may be subjected to a disruption of fluid flow, may also be implemented in various other hydraulic circuits. For example, the use of a check valve 60 is extremely well-suited for use in an integrated hydraulic circuit similar to that illustrated in
Thus, the use of check valve 60 allows for the elimination of priority valve 20 while still ensuring that steering gear assist device 24 will continue to receive a relatively free flow of some hydraulic fluid when brake assist device 22 is generating significant backpressure on pump 14. Although check valve 60 would likely not provide the same quantity of fluid flow to steering gear assist device 24 under heavy braking conditions that the use of priority valve 20 would provide, the ability to eliminate priority valve 20 by the use of check valve 60 would provide significant cost savings while still providing significant advantages. Moreover, many integrated hydraulic circuits used to provide hydraulic fluid to both a brake assist device and a steering gear assist device do not include a priority valve similar to valve 20 and simply starve the steering gear assist device of hydraulic fluid under heavy braking conditions wherein the brake assist device has generated a backpressure greater than the threshold value of the bypass valve of the hydraulic pump. Consequently, the addition of a check valve 60 in such a circuit would enable the steering gear assist device to continue to receive a relatively free flow of some fluid under adverse conditions wherein the fluid flow from the outlet of the brake assist device has become minimal or non-existent. Moreover, the lower cost of check valve 60 in comparison to priority valve 20, would enable the use of such a check valve in hydraulic circuits having a single pump and at least two hydraulic devices, e.g., a brake assist device and a steering gear assist device, for which the use of a priority valve 20 would be cost prohibitive.
While the present invention has been described above with reference to an integrated hydraulic system that combines both a steering gear assist device and a brake assist device, it may also be employed with other hydraulic devices and systems. For example, it is known to employ a single hydraulic fluid pump to power the fluid motor of a steering assist device and a second fluid motor associated with a radiator cooling fan. U.S. Pat. No. 5,802,848, for example, discloses a system having a steering gear assist device and a radiator cooling fan with a fluid motor powered by a single hydraulic fluid pump and is incorporated herein by reference. In alternative embodiments of the present invention, the relief valve and/or check valve arrangement disclosed herein could be employed to facilitate the use of a single hydraulic fluid pump to power the fluid motors of both a steering gear assist device and that of a radiator cooling fan.
Additionally, the relief valve and/or check valve arrangement of the present system could be used to control the fluid flow associated with a hydraulic device (e.g., a brake assist device, a steering gear assist device, a radiator fan having a fluid motor, or other hydraulic device), or hydraulic circuit, wherein the relief valve and/or check valve arrangement and the associated hydraulic device or circuit, form one portion of a larger complex hydraulic circuit.
It is also possible for check valve 60 and relief valve 70 to be used in a hydraulic circuit having a reservoir disposed near pump 14 and a remote reservoir or sump disposed near check valve 60. This use of dual reservoirs would not only position a pool of hydraulic fluid near both pump 14 and check valve 60 but could also be used to increase the overall quantity of hydraulic fluid in the hydraulic circuit and thereby increase the heat sink capacity of the hydraulic fluid within the circuit.
While this invention has been described as having an exemplary design, the present invention may be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles.
This application claims priority under 35 U.S.C. 119(e) of U.S. provisional patent application Ser. No. 60/845,897 filed on Sep. 20, 2006 entitled VEHICULAR HYDRAULIC SYSTEM WITH CHECK VALVE AND RELIEF VALVE the disclosure of which is hereby incorporated herein by reference.
Number | Date | Country | |
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60845897 | Sep 2006 | US |