The invention relates to a ventilation device for filtering air and for separating water aerosols from air.
Ventilation devices for filtering air and for separating water aerosols from air are already known from the prior art and are used for example in wind power plants. Depending on the site of the wind power plant, the air aspirated from outside must be purified and dehumidified, in order to protect electronic or electric components inside the wind power plant. To this end, fans suck the air into the wind power plant through filter elements, in which the aspirated air is purified and dehumidified. The water separated in the filter element is then discharged from the ventilation device. To this end, the respective housing in each case has a water pipe for draining the collected water to the outside. Both the mounting and the maintenance of the water pipes are connected with a high outlay of time and effort.
It is therefore the object of the invention to specify an improved or at least alternative embodiment, for a ventilation device of the generic type, in which the described disadvantages are overcome.
This object is achieved according to the invention by the subject matter of the independent claim(s). Advantageous embodiments are the subject matter of the dependent claim(s).
The present invention is based on the generic idea, in a ventilation device for filtering air and for separating water aerosols from air, of draining the separated water by means of a common arrangement. In this case, the generic ventilation device has at least one filter element, at least one housing, at least one fan and at least one flow adapter. The at least one filter element is in this case secured in the at least one housing such that air can flow through from an inlet opening to an outlet opening of the at least one housing in a flow direction. The at least one fan is fixed on the outlet opening downstream of the at least one housing in the flow direction and the at least one flow adapter is secured on the inlet opening upstream of the at least one housing in the flow direction. Furthermore, a coupling frame is secured in an airtight manner between the at least one housing and the at least one flow adapter. According to the invention, a discharge channel arrangement is constructed in the coupling frame.
In the ventilation device, the at least one flow adapter, the at least one housing with the at least one filter element and the at least one fan are connected consecutively in the flow direction, so that the air can flow through the at least one flow adapter to the inlet opening of the at least one housing and further through the at least one filter element. In this case, the air can be aspirated from outside by means of the fan and can be conveyed through the at least one flow adapter further into the housing with the filter element. The housing can advantageously be produced from plastic—for example rotomoulded. The flow adapter can advantageously be flow-optimized and the geometry of the flow adapter can be adapted to the respective use case. The filter element expediently has a clean and a raw side and is formed from a filter material. The filter material can in this case be hydrophobic for example, and separate the water found in the aspirated air in a filtering zone. The water separated in the filter element can then be deposited on the raw side of the filter element under the action of gravity into a drainage zone of the filter element. The drainage zone adjoins the filtering zone of the filter element and is expediently arranged offset transversely to the flow direction below the filtering zone of the filter element. The filtering zone of the filter element in this case corresponds with a filtering region and the drainage zone corresponds with a drip-off region of the housing. The filtering region and the drip-off region of the housing are adjacent to one another in this case.
In this case, the coupling frame connects the at least one housing to the at least one flow adapter in the flow direction in an air-conducting manner and in an airtight manner transversely to the flow direction. As a result, a pressure chamber of the ventilation device can be sealed and maintained in particular. The coupling frame can furthermore take on a supporting function and stabilize the ventilation device against deformation. The discharge channel arrangement is constructed in the coupling frame, so that the water separated in the at least one filter element can be conveyed out of the drip-off region of the respective housing via the coupling frame to the outside. In this case, the discharge channel arrangement can connect the drip-off regions of the plurality of housings in a fluidic manner. Advantageously, the mounting and the maintenance of the discharge channel arrangement constructed in the coupling frame is simplified considerably.
Advantageously, the discharge channel arrangement can have at least one horizontal gulley channel, which is connected in a fluidic manner to a drip-off region of at least one of the housings. In the operating state, the gulley channel is aligned with a deviation of up to 10° in relation to the ground, in order to be able to convey the water separated in the filter element horizontally in the ventilation device under the action of gravity. In this case, the individual gulley channel can connect the drip-off regions of the plurality of housings arranged next to one another to the corresponding filter elements in a fluidic manner. Advantageously, the discharge channel arrangement can have at least two gulley channels arranged above one another, which are connected to one another in a fluidic manner by at least one vertical discharge channel. In this case, the gulley channels arranged above one another connect the drip-off regions of the housings in one horizontal row in each case and the at least one vertical discharge channel connects the gulley channels to one another vertically in a fluidic manner. In the operating state, the vertical discharge channel is arranged vertically with a deviation of up to 10° in relation to the ground, so that the water separated in the filter element can be conveyed under the action of gravity out of an upper gulley channel with respect to the ground into the lower gulley channel with respect to the ground. Advantageously, in this manner a drainage of the water separated in the filter element can be ensured in the discharge channel arrangement at every operating point of the ventilation device without additional force action exclusively under the action of gravity. The water separated in the filter elements can subsequently be conveyed out of the discharge channel arrangement to the outside. Expediently, to this end, the lowermost gulley channel with respect to the ground can have a discharge opening at its lowest point. In this advantageous manner, the plurality of housings and the plurality of filter elements are connected in a fluidic manner to one another by means of the discharge channel arrangement in the coupling frame and the water separated in the plurality of filter elements can be drained from the ventilation device in a simplified manner. Preferably, the at least one gulley channel is formed from a u-shaped metallic profile and the at least one discharge channel is formed from a u-shaped or l-shaped metallic profile.
It is provided in an advantageous development of the ventilation device according to the invention, that the at least one flow adapter is in one piece and preferably made from plastic. The at least one flow adapter is consequently shaped robustly in such a manner that the air aspirated from outside by the at least one fan is already distributed in the flow adapter and can flow evenly via the filter element. In particular, the respective filter element can be protected and used longer as a result. Furthermore, the flow adapter made from plastic advantageously only slightly increases the empty weight of the ventilation system. In this case, the at least one flow adapter may have a collecting region and a flow region, which adjoin one another. The flow region of the flow adapter in this case corresponds in an air-conveying manner with the inlet opening of the housing and the collecting region is arranged offset transversely to the flow direction below the flow region. Furthermore, the collecting region lies outside a main air flow of the flow adapter. In the ventilation device, the flow region of the at least one flow adapter corresponds with the filtering region of the respective housing and the filtering zone of the respective filter element in the housing. By contrast, the collecting region is present offset transversely to the flow direction below the flow region of the flow adapter and no or an only negligibly small air flow is present in the collecting region.
Advantageously, it may be provided that the discharge channel arrangement connects the collecting region of the at least one flow adapter and a drip-off region of the at least one housing to one another in a fluidic manner. The water separated in the filter element can be guided through the discharge channel arrangement out of the respective housing into the collecting region of the at least one flow adapter counter to the flow direction. The collecting region of the flow adapter in this case lies outside of the air flow, so that no flow resistance counteracts the water separated in the filter element during the flow into the collecting region of the flow adapter. Expediently, to this end, the lowermost gulley channel of the discharge channel arrangement with respect to the ground can be connected in a fluidic manner at its deepest point by means of the discharge outlet to the collecting region of the at least one flow adapter—for example by means of a discharge line. To drain the water separated in the filter element out of the collecting region, the at least one flow adapter can have an adapter outlet opening leading outwards from the collecting region, which is connected in a fluid-conveying manner to the discharge channel arrangement. The water separated in the filter element can consequently be conveyed out of the respective housing via the discharge channel arrangement constructed in the coupling frame, into the collecting region of the flow adapter counter to the flow direction under the action of gravity without or with a low flow resistance. Inside the flow adapter, the water separated in the filter element can consequently be conveyed to the adapter outlet opening and further outwards counter to the flow direction under the action of gravity without or with a low flow resistance. In this advantageous manner, drainage of the water separated in the filter element can be ensured at each operating point of the ventilation device without additional force action. In particular, additional lines and pumps for draining the water separated in the filter element can as a result be dispensed with.
Advantageously, it is provided in a development of the ventilation device that the filter element, the housing and the fan in each case form a ventilation module with a flow surface. In this case, a plurality of identical ventilation modules are stacked on one another in a detachable manner to form the ventilation device, such that a total flow surface of the ventilation device corresponds to a multiple of the flow surface of the individual ventilation module. The ventilation device can advantageously be constructed in a modular manner as a result and depending on requirements, can be expanded using further ventilation modules. Furthermore, the individual identically designed ventilation modules can be exchanged with one another in a simplified manner so that the mounting and the maintenance of the ventilation device are simplified.
It can advantageously be provided that at least two neighbouring ventilation modules in the ventilation device in each case have a cable receptacle recess extending in the flow direction on the housings thereof. In this case, the respective cable receptacle recesses bear against one another at the housings of the neighbouring ventilation modules in the flow direction and form a cable opening. The cable receptacle recesses may be designed identically, so that a cross-sectional area of the cable opening corresponds to double the cross-sectional area of the individual cable receptacle recess. The cable lines can be guided through the cable opening in the flow direction between the respective ventilation modules, so that without additional space requirement, electrical constituents of the ventilation device upstream and downstream of the respective ventilation module in the flow direction can be connected to one another.
In order to be able to stack the individual ventilation modules on one another in a detachable manner, advantageously, one of the neighbouring ventilation modules in the ventilation device can have at least one recess extending in the flow direction on its housing, and another of the neighbouring ventilation modules in the ventilation device can have at least one moulding extending in the flow direction on its housing. The at least one recess and the at least one moulding are in engagement transversely to the flow direction in this case and form a so-called tongue and groove connection. The at least one recess and the at least one moulding in this way fix the neighbouring ventilation modules to one another in a detachable manner. In order to construct the respective ventilation modules identically, the at least one recess and the at least one moulding can be constructed on the respective housing in each case. Expediently, these are constructed on opposite housing sides, so that the ventilation modules stacked above one another or next to one another can be secured to one another in a detachable manner.
In a preferred embodiment of the ventilation device, it is provided that the ventilation device has four ventilation modules and a single flow adapter. In this case, the ventilation modules are secured to one another in a detachable manner to form a 2×2 stacked block and secured by means of a coupling frame on the flow adapter in an air-conveying manner. The respective ventilation modules are designed identically and in each case have a cuboid housing with a cuboid filter element and a fan. The flow adapter is secured on the respective ventilation module by means of the coupling frame.
Advantageously, the coupling frame can have a module support frame surrounding the respective ventilation modules transversely to the flow direction and an adapter support frame supporting the at least one flow adapter. The module support frame and the adapter support frame can be mounted such that they can be folded or displaced together by means of a hinge apparatus and can be secured to one another by means of a closure unit. In this advantageous embodiment of the ventilation device, the coupling frame can be opened and the filter element can for example be replaced in the respective ventilation module in a simplified manner. The discharge channel arrangement can then be constructed in the adapter support frame for example. A passage arrangement for the inlet opening of the respective housing can advantageously be secured on the coupling frame transversely to the flow direction. The passage arrangement—preferably a jalousie arrangement—is provided in this case for controlling the volumetric air flow through the respective ventilation module.
In a development of the ventilation device according to the invention, it is advantageously provided that the respective filter element has a peripheral sealing edge. In this case, the sealing edge bears on one side against a sealing surface of the housing surrounding the inlet opening and on the other side against the coupling frame and seals the respective housing around the inlet opening to the coupling frame, transversely to the flow direction. The sealing edge seals the pressure chamber of the ventilation device and is arranged on the filter element, so that during insertion or during replacement of the respective filter element in the ventilation device, the sealing edge can also be inserted or replaced. In particular, the sealing of the pressure chamber of the ventilation device can be undertaken by means of the sealing edge in a tool-free manner and as a result, the time and force outlay during the first and during renewed sealing of the ventilation device can be reduced. In this case, the sealing surface can be formed by a housing frame surrounding the inlet opening, which forms a radially inwardly protruding inlet stage in the respective housing. In this advantageous manner, the air flow can be conveyed to the filter element in the respective housing without losses. For sealing, an elastic seal can in this case be secured on a side surface of the sealing edge facing the housing and/or the coupling frame. In this case, the elastic seal can be secured in a materially connected manner—for example adhesively bonded—or else non-positive manner—for example latched into a profile groove—at the side surfaces of the sealing edge.
In an advantageous development of the ventilation device according to the invention, it is provided that the respective fan is controlled by a control device. The control device has at least one measuring arrangement for detecting the volumetric air flow through the respective filter element. The at least one measuring arrangement has a pressure measuring unit in this case, for detecting a static pressure, which is arranged inside the ventilation device. The static pressure in the respective filter element can be detected by means of the pressure measuring unit and the volumetric air flow through the respective filter element can be determined therefrom. In particular, a direct and imprecise measurement of the volumetric air flow in the respective filter housing and the ventilation device can be controlled more precisely.
Advantageously, the respective pressure measuring unit can be connected in a fluidic manner to a pressure measurement point or have a pressure measurement point of this type. In this case, the pressure measurement point is arranged inside the housing in the region of the inlet opening and has a measurement opening there. In this case, the measurement opening can penetrate the respective housing, so that the pressure measuring unit arranged outside the housing can detect the static pressure inside the housing and the filter element. The respective pressure measurement point or the measurement opening thereof can advantageously be arranged in a drip-off region of the housing. In this case, the drip-off region of the housing corresponds with a drainage zone of the filter element, which is provided for draining the water separated in the filter element. The drainage zone of the filter element is in this case connected to a filtering zone of the filter element and is arranged transversely to the flow direction below the filtering zone of the filter element. In order to protect the pressure measuring unit or the pressure measurement point thereof from water and dirt, the pressure measurement point can be arranged on a clean side of the filter element in the respective housing. Advantageously, the respective pressure measurement point or the measurement opening thereof can be integrated into the housing or secured in the same in a low-flow zone of the drip-off region of the housing. In this case, the low-flow zone of the drip-off region of the housing can correspond with a low-flow zone of the drainage zone of the filter element. In this context “low-flow” means that the air flow prevailing at the pressure measurement point or the measurement opening thereof is negligibly low for a measurement of the static pressure or causes a measurement error of below 5% in the measurement of the static pressure.
Advantageously, the housing can have a housing frame surrounding the inlet opening with a radially inwardly protruding inlet stage. In order to increase the measurement accuracy when detecting the static pressure in the respective housing, through which flow takes place, the pressure measurement point can be arranged at the inlet stage. The measurement opening can in this case be aligned open in the flow direction and substantially parallel—in this context with a deviation of up to 30°—to the flow direction. Expediently, the measurement opening is arranged in the respective housing in such a manner that no or only a negligibly small air flow prevails at the pressure measurement point or at the measurement opening. In particular, the measured static pressure can as a result be detected independently of the dynamic pressure prevailing in the respective housing.
In summary, the water separated in the respective filter element is drained to the outside in a simplified manner in the ventilation device according to the invention. Advantageous further embodiments of the ventilation device further make it possible to build the ventilation device in a modular manner; to simplify sealing of the ventilation device; to control the ventilation device more precisely and to distribute the air flow in the respective filter element better.
Further important features and advantages of the invention result from the dependent claims, from the drawings and from the associated description of the figures on the basis of the drawings.
It is understood that the previously mentioned features and the features which are still to be mentioned in the following, can be used not only in the respectively specified combination, but also in other combinations or alone, without departing from the scope of the present invention.
Preferred exemplary embodiments of the invention are illustrated in the drawings and are explained in more detail in the following description, wherein identical reference numbers refer to identical or similar or functionally identical components.
In the figures, in each case schematically
Furthermore, the ventilation device 1 has a flow adapter 11, which is secured on the respective inlet opening 8 upstream of the respective housing 4 in the flow direction 10. The flow adapter 11 in this case has two air inlets 12 and an air outlet 13, which corresponds in a fluidic manner with the respective inlet opening 8 of the respective housing 4. In this case, the flow adapter 11 is in one piece—for example made from plastic—and robust, so that the air already aspirated from outside by the respective fan 5 is already distributed in the flow adapter 11. The air aspirated from outside then flows evenly over the respective filter elements 3 and the latter are protected. In
In the ventilation device 1, the flow adapter 11 and the respective housing 4 are subsequently connected consecutively in the flow direction 10 to the respective filter element 3 and the respective fan 5, so that the air the air can flow through the air inlets 12 of the flow adapter 11 via the air outlet 13 to the inlet opening 8 of the respective housing 4 and further through the respective filter element 3. In this case, the respective filter element 3—as shown in
The filtering zone 3a of the filter element 3 corresponds with a filtering region 4a and the drainage zone 3b corresponds with a drip-off region 4b of the housing 4. The filtering region 4a and the drip-off region 4b of the housing 4 are adjacent to one another in this case. Furthermore, the flow adapter 11 has a flow region 11a and a collecting region 11b, which adjoin one another. The flow region 11a of the flow adapter 11 in this case corresponds in a fluidic manner with the inlet openings 8 of the respective housing 4 and the collecting region 11b is arranged offset transversely to the flow direction 10 below the flow region 11a. Furthermore, the collecting region 11b lies outside a main air flow of the flow adapter 11.
The ventilation modules 2 are secured in a detachable manner on the flow adapter 11 by means of a coupling frame 14. To this end, the coupling frame 14 has a module support frame 14a surrounding the respective ventilation modules 2 transversely to the flow direction 10 and an adapter support frame 14b supporting the flow adapter 11. The module support frame 14a and the adapter support frame 14b are mounted such that they can be folded together by means of a hinge apparatus 15 and can be secured to one another by means of a closure unit 16. Thus, the coupling frame 14 can be opened and the filter element 3 can for example be replaced in the respective ventilation module 2 in a simplified manner. A discharge channel arrangement 17 for draining the water separated in the respective filter element 3 is furthermore constructed in the coupling frame 14. The discharge channel arrangement 17—as shown in
Furthermore, the respective ventilation module 2 has two cable receptacle recesses 22a extending in the flow direction 10 on the housing 4 thereof on the opposite housing sides 21b and 21d in each case. In the stacked block 19, the respective cable receptacle recesses 22a bear against one another at the housings 4 of the neighbouring ventilation modules 2 in the flow direction 10 and form a cable opening 22. The cable receptacle recesses 22a are designed identically, so that a cross-sectional area of the cable opening 22 corresponds to double the cross-sectional area of the individual cable receptacle recess 22a. The cable lines can be guided through the cable opening 22 in the flow direction 10 between the respective ventilation modules 2, so that without additional space requirement, electrical constituents of the ventilation device 1 upstream and downstream of the respective ventilation module 2 in the flow direction 10 can be connected to one another. The cable openings 22 out of the mutually adjacent cable receptacle recesses 22a are also shown in
In order to fix the filter element 3 in the housing 4 transversely to the flow direction 10 in an airtight manner, the filter element 3 has a peripheral sealing edge 23 in the respective ventilation module 2. The sealing edge 23 in this case bears on one side against a sealing surface 24 of the housing 4 surrounding the inlet opening 8, and on the other side against the coupling frame 14. The sealing edge 23 is constructed on the filter element 3, so that during insertion or during replacement of the respective filter element 3 in the ventilation device 1, the sealing edge 23 is also inserted or replaced. The sealing surface 24 is in this case formed by a housing frame 25 surrounding the inlet opening 8. For sealing, an elastic seal 26a and 26b is secured—for example adhesively bonded—in each case on one of the side surfaces 23a and 23b of the sealing edge 23 facing the housing 4 and the coupling frame 14.
As already explained in
In summary, the ventilation device 1 according to the invention can be built in a modular manner and the identically designed ventilation modules 2 can be exchanged with one another in a simple manner; furthermore, the water separated in the respective filter element 3 can be drained from the ventilation device 1 in a simplified manner; sealing of the ventilation device 1 can be controlled in a simplified manner and the ventilation device 1 can be controlled in a more precise manner, and the air flow in the respective filter element 3 can be distributed better.
Number | Date | Country | Kind |
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10 2018 204 635.2 | Mar 2018 | DE | national |
This application claims priority to International Patent Application No. PCT/EP2019/056459, filed on Mar. 14, 2019, and German Patent Application No. DE 10 2018 204 635.2, filed on Mar. 27, 2018, the contents of both of which are hereby incorporated by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/056459 | 3/14/2019 | WO | 00 |