The technical field of the present invention generally relates to application of fluid chemical treatments to a substrate, including for example, application of fire retardant chemical treatment to a porous or flammable structure such as a wood utility pole.
In the accompanying drawings:
The instant invention is described more fully hereinafter with reference to the accompanying drawings and/or photographs, in which one or more exemplary embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be operative, enabling, and complete. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the invention. Moreover, many embodiments, such as adaptations, variations, modifications, and equivalent arrangements, will be implicitly disclosed by the embodiments described herein and fall within the scope of the present invention.
Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. Unless otherwise expressly defined herein, such terms are intended to be given their broad ordinary and customary meaning not inconsistent with that applicable in the relevant industry and without restriction to any specific embodiment hereinafter described. As used herein, the article “a” is intended to include one or more items. Where only one item is intended, the term “one”, “single”, or similar language is used. When used herein to join a list of items, the term “or” denotes at least one of the items, but does not exclude a plurality of items of the list.
For exemplary methods or processes of the invention, the sequence and/or arrangement of steps described herein are illustrative and not restrictive. Accordingly, it should be understood that, although steps of various processes or methods may be shown and described as being in a sequence or temporal arrangement, the steps of any such processes or methods are not limited to being carried out in any particular sequence or arrangement, absent an indication otherwise. Indeed, the steps in such processes or methods generally may be carried out in various different sequences and arrangements while still falling within the scope of the present invention.
Additionally, any references to advantages, benefits, unexpected results, or operability of the present invention are not intended as an affirmation that the invention has been previously reduced to practice or that any testing has been performed. Likewise, unless stated otherwise, use of verbs in the past tense (present perfect or preterit) is not intended to indicate or imply that the invention has been previously reduced to practice or that any testing has been performed.
The vertical pole spraying system is comprised generally of a spray frame or housing configured to surround and spray liquid chemical onto a vertical pole, a mobility system adapted to move the frame along the vertical axis of a pole at a set and precise speed while maintaining a uniform annular gap between the inside of the frame and the outside surface of the pole, and a pressurized liquid chemical source connectable to the spray frame. The system may be utilized for example to uniformly spray coat fire retardant chemical onto a lower section of a wood utility pole of the type typically used for power transmission/distribution and communication.
Spray Frame
Referring now to the drawing Figures, an exemplary spray frame 10 in accordance with the present disclosure comprises a circular frame body 11 capped by upper and lower ring flanges 12, configured in two semi-circular halves. The two frame halves may be connected along one edge by a frame hinge 13 in a clamshell arrangement as best seen in
Manifolds
The spray frame is adapted to dispense a liquid chemical in a uniform spray from the inside of the frame. In one embodiment a plurality of spray nozzles 26 are evenly distributed around the inside surface of the frame body 11 (see
The spray frame may be configured with a single manifold supplying all of the spray nozzles, or more than one manifold, each one supplying a portion, or set of spray nozzles. For example, the spray frame may be configured with a first manifold 41 connected to a first ring or set of spray nozzles, and a second manifold 42 connected to a second ring or set of spray nozzles positioned above the first ring of nozzles in the depicted embodiment. The manifolds merge at a splitter 40 with a chemical supply hose connection 21 (see
Nozzles
The nozzles are located, arranged and spaced around the spray frame in a precise and measured manner to provide a predictable and uniform spray pattern that is pre-calibrated for a given range/distance to the pole surface plane. The nozzles are also located so they can be accessed and re-calibrated or changed out quickly to facilitate changes in liquid chemical flow volume and pressure that may be necessary due to differences in pole surface areas and circumferences. In one embodiment the nozzles are evenly spaced in a circumferential line around the inside of the spray frame. The spacing between the nozzles is selected to produce overlapping spray patterns 18 shown in
The above described overlap of spray patterns can result in a certain degree of interference and degradation of the intersecting patterns. The inventors have discovered that such interference can be reduced, and the coating effectiveness improved by arranging the nozzles in a vertically offset pattern. For example the nozzles may be arranged such that each nozzle is vertically offset relative the adjacent nozzles on either side of it. In the embodiments depicted in
Anti-Drift Shield
Referring again to
Pressurized Fluid Source
Referring to
Suspension Mobility System
The pole spraying system utilizes a mobility system for moving the sprayer up and down the axis of the vertical pole at a steady, precisely controlled rate of movement as the chemical is being applied. In one embodiment of the mobility system, the spray frame 10 is suspended from above using frame suspension brackets 15 (see
The system is configured where all of the suspension cords 52 connected to the spray frame are pulled in or let out simultaneously and uniformly when the winch is operated, resulting in the spray frame staying level as it moves up and down along the pole. In the depicted embodiment, a winch cable 56 extends down from the elevated winch 54, through a ground pulley 57, and back up to a connection plate 58 that connects the winch cable 56 to the suspension cords 52. When the winch cable is reeled in, connection plate 58 is pulled downward toward ground pulley 57, pulling all of the cords 52 downward with it. Thus all of the suspension cords are pulled through the suspension pulleys 53 by the same amount, causing each cord to lift the spray frame 10 by the same amount, maintaining the spray frame in a level orientation. The spray frame may be lowered by simply feeding the winch cable out and allowing gravity to bring the spray frame down in a level manner.
Centering Arms
As the sprayer moves along the length of the pole, a relatively constant stand-off distance between the spray nozzles 26 and the pole surface is preferably maintained. In a suspension type mobility system of the type described above, this may be accomplished using a passive centering guide built into the spray frame. Referring to
The arm body 31 may be restrained at any rotation angle less than ninety degrees however using the arm body extension adjuster 34. In the depicted embodiment the extension adjuster 34 is a flexible cord or cable extending from the arm body bracket 32 (or frame body 11) to the arm body 31, acting to limit downward rotation of arm body 31 to the point at which the cord is pulled taught. The angle of the arm body 31, and radial location of roller 36, may thus be adjusted by simply changing the length of the extension adjuster, such as by passing the cord out through a hole in the frame body 11 and tying it off (see
Robot Mobility
In another embodiment, the pole spraying system utilizes a fully robotic mobility system. Referring to
Referring to
The frame head 75 is movable along the guide rails 77 to create rotation of the spray frame about a central axis of the spray frame cylinder, or correspondingly, rotation of the spray frame about an encircled vertical pole. In the depicted embodiment the guide rails 77 extend in one direction from the frame head 75, providing for approximately 90 degrees of spray frame rotation between the centered position shown in
The spray frame may further include a centering guide in the form of non-contact proximity sensors 79 (see
In a spraying operation, the control system may be initially used in a manual mode to first open the spray frame halves 81, 82 with linkages 78, move the spray frame laterally into position around the pole by operating the aerial boom 71, and close the spray frame. The control system may then be operated in a pre-programmed, or automatic mode to cause the aerial boom 71 to move the spray frame up or down along the length of the pole, while keeping the frame level and the pole centered using data signals from proximity sensors 79. The control system may further include capability for sensing and controlling certain functions of the pressurized liquid chemical source, such as for example, modulating a flow valve or pressure regulator based on measured values, to control the flow rate and pressure of fluid being transferred to the spray frame.
Method of Use
An exemplary process of using the pole sprayer to apply chemical to a pole is illustrated in the functional block diagram of
Referring to block 102, the spray frame is installed around the pole. In an embodiment such as that of
Referring now to block 103, the mobility system is connected to the spray frame. In the suspension type mobility system of
Referring to block 104, the spray frame is moved to a starting position on the pole using the mobility system. During a spraying process the spray frame may move either up or down the pole at a steady rate. Thus, the starting position may be near or at the bottom of the pole if the spray frame moves upward while spraying, or at an elevated position on the pole for a downward moving spray process.
Referring to block 105, the chemical spray is initiated, and the mobility system is operated to translate the spray frame from the starting position along the pole at a predetermined, precisely controlled rate, while the pole is evenly and thoroughly coated with liquid chemical. When the spray frame reaches the end of the section of pole being treated, the vertical movement is stopped, and the chemical delivery is turned off. Starting, stopping, and controlling the rate of movement may be accomplished manually such as by operating a winch and turning off a valve, or electronically and automatically using the computer based electronic control system.
Referring to block 106, the chemical may be applied in a single pass along the pole, such as by starting at the bottom of the pole at ground level and moving the spray frame up the pole to an upper end of the coated region. Alternatively the pole may be coated in multiple passes, such as by making a first pass moving up the pole, then reversing direction at the top and spraying the pole from the top down. Coating uniformity may also be enhanced by changing the orientation of the spray frame between passes, for example by making a first pass with the frame at a first location on guide rails 77, then axially rotating the spray frame to a second location on guide rails 77 and making a second pass. In one embodiment the second location is between 90 and 180 degrees from the first location.
For the purposes of describing and defining the present invention it is noted that the use of relative terms, such as “substantially”, “generally”, “approximately”, and the like, are utilized herein to represent an inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation. These terms are also utilized herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue.
Exemplary embodiments of the present invention are described above. No element, act, or instruction used in this description should be construed as important, necessary, critical, or essential to the invention unless explicitly described as such. Although only a few of the exemplary embodiments have been described in detail herein, those skilled in the art will readily appreciate that many modifications are possible in these exemplary embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within the scope of this invention as defined in the appended claims.
In the claims, any means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents, but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures. Unless the exact language “means for” (performing a particular function or step) is recited in the claims, a construction under §112, 6th paragraph is not intended. Additionally, it is not intended that the scope of patent protection afforded the present invention be defined by reading into any claim a limitation found herein that does not explicitly appear in the claim itself.
Provisional Patent Application Ser. No. 61/789,435, to which the present application claims priority, is hereby incorporated by reference.
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Number | Date | Country | |
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61789435 | Mar 2013 | US |