The present invention generally involves an apparatus and method for grabbing a plurality of vials from a container. In particular embodiments, the present invention provides a reliable apparatus that a vial inspector may use to pick up a plurality of vials from a container of vials for inspection wherein the apparatus tends to standardize inspection output across a variety of users.
A vial is an essential primary packaging component for pharmaceutical drugs. Many manufactured medications, highly viscous or low-dosage drug formulations, or a series of oncologic and ophthalmologic medications place high demands on primary packaging like vails. Further, many of the medicines packaged in vials are intended for parenteral administration (e.g., injections). Products intended for parenteral administration generally require visual inspection to verify compliance with completeness and clarity and the absence of particulate matter. Test Standards for the inspection of solutions contained in vials have been developed to verify compliance with minimum quality standards related to visible particulates. Examples of such particulate matter include fibers, glass, metal, elastomeric materials, and precipitates.
Some inspection procedures require manual human implementation. Such standards may require the inspected units to be free of visible particulates when examined without magnification against various backgrounds such as a black background and a white background. Illumination at the inspection point is generally maintained between a predefined illumines range. The units under inspection are then gently swirled and/or inverted, ensuring that no air bubbles are produced and inspected for a predefined amount of time against each predefined background (i.e., black, white, other). The inspection results (such as the presence of any particles) are then recorded as required and any necessary action taken.
Prior art methods for manual inspection of vials, as described above, involve placing a container of vials in front of an inspector. The inspectors pick up as many vials as possible (usually three to five) between their fingers and palm, using one hand, and gently turns the vials upside down with a swirl motion in front of a first background to examine the vials and vial contents. The vials are then presented horizontally, and each vial is twisted the inspect the quality of the caps. The inspectors repeat the swirl motion and inversion steps against the other background.
One problem with the above method is that inspectors have a range of hand sizes with different levels of dexterity. Such variations give some inspectors an advantage and thereby complicating the prediction of production and setting production requirements. Further, the method of picking up vials with just the hand can vary from inspector to inspector, which can cause variations in the inspection process, affecting the consistency of the results between inspectors. Notably, whatever an inspection process happens to be for any item, one important criterion is consistency.
Therefore, the need exists for an apparatus and method for picking vials from a container of vials. Embodiments of the present invention provide an ergonomic, reliable apparatus and method for addressing the above-identified disadvantages.
Aspects and advantages of the invention are set forth below in the following description, or may be obvious from the description, or may be learned through practice of the invention.
One embodiment of the present invention is a handheld vial grabber apparatus for grabbing vials from a box of vials. The apparatus comprises a base having a grabber portion and a handle portion. The grabber portion has a grabber portion top surface and an opposing grabber portion bottom surface that extend away from the handle portion to a grabber point. Similarly, the handle portion extends away from the grabber portion but at a predefined handle angle to a handle point. A plurality of vial ports is defined at the grabber point, where each vial port is configured to receive at least part of a vial (such as the neck). A retainer defining a plurality of vial latches may be movably associated with the grabber portion. The retainer is disposed adjacent to one of the grabber surfaces so that the plurality of vial latches are adjacent to the plurality of vial ports. An actuator may be mechanically associated with the retainer to allow a user to move the retainer between an engaged position (to secure the vials in the vial ports) or a disengaged position (to allow vial removal from the vial ports). The vial grabber apparatus may be further configured with an electronic module programmed to assist a person using the vial grabber apparatus in performing a testing procedure and/or documenting test results.
For one alternative embodiment, the handheld vial grabber apparatus comprises a base means for providing a handle at a first end and a grabber point at a second end. A plurality of vial ports is defined by the base means at the grabber point. A retainer means may be movably associated with the base means and configured for engaging and retaining vials in the vial ports when placed in an engaged position and disengaging from the vials when placed in a disengaged position. An actuator means may be mechanically associated with the retainer means and configured for allowing a user to transition the retainer means between the engaged position and the disengaged position.
Additional objects and advantages of the present invention are set forth in the detailed description herein or will be apparent to those skilled in the art upon reviewing the detailed description. Also, it should be further appreciated that modifications and variations to the specifically illustrated, referenced, and discussed steps or features hereof may be practiced in various uses and embodiments of this invention without departing from the spirit and scope thereof, by virtue of the present reference thereto. Such variations may include, but are not limited to, the substitution of equivalent steps, referenced or discussed, and the functional, operational, or positional reversal of various features, steps, parts, or the like. Additionally, it is to be understood that different embodiments, as well as different presently preferred embodiments, of this invention, may include various combinations or configurations of presently disclosed features or elements, or their equivalents (including combinations of features or parts or configurations thereof not expressly shown in the figures or stated in the detailed description).
Those of ordinary skill in the art will better appreciate the features and aspects of such embodiments, and others, upon review of the remainder of the specification.
A full and enabling disclosure of the present invention, including the best mode thereof to one skilled in the art, is set forth more particularly in the remainder of the specification, including reference to the accompanying figures, in which:
Repeat use of reference characters throughout the present specification and appended drawings is intended to represent the same or analogous features or elements of the present technology. Various objects, advantages, and features of the invention will become apparent to those skilled in the art from the following discussion taken in conjunction with the drawings.
Reference will now be made in detail to present embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the invention. Each example is provided by way of explanation of the invention, not limitation of the invention. It will be apparent to those skilled in the art that modifications and variations can be made in the present invention without departing from the scope or spirit thereof. For instance, features illustrated or described as part of one embodiment may be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
For the purposes of this document, two or more items are “mechanically associated” by bringing them together or into a relationship with each other in any number of ways, including: direct or indirect physical “releasable connections” (snaps, screws, Velcro®, bolts, clamps, etc.—generally connections designed to be easily, perhaps frequently, released and reconnected); “hard-connections” (welds, rivets, macular bonds, generally connections that one does not anticipate disconnecting very often if at all—a connection that is generally “broken” to separate); and/or “moveable connections” (rotating, pivoting, oscillating, etc.).
Two or more items are “electrically associated” by bringing them together or into a relationship with each other in any number of ways, including: (a) a direct/indirect or inductive communication connection; and (b) a direct/indirect or inductive power connection. Communication connections can be wired or wireless unless expressly stated otherwise. Additionally, while the drawings may illustrate various electronic components of a system connected by a single line, it will be appreciated that such lines may represent one or more signal paths, power connections, electrical connections, and/or cables as required by the embodiment of interest.
As used herein, the terms “first,” “second,” and “third” may be used interchangeably to distinguish one component from another and are not intended to signify the location or importance of the individual components. The term “axial” refers to a direction parallel to the direction of rotation of an object; the term “radial” refers to a direction extending away from the center of an object or normal to the “axial” direction, and the term “circumferential” refers to a direction extending around the circumference or perimeter of an object.
As used in the claims, the definite article “said” identifies required elements that define the scope of embodiments of the claimed invention, whereas the definite article “the” merely identifies environmental elements that provide context for embodiments of the claimed invention that are not intended to be a limitation of any claim.
In this document, unless otherwise stated, the phrase “at least one of A, B, and C” or “one of A, B, and C” means there is at least one of A, or at least one of B, or at least one of C or any combination thereof. Such does not mean one of A, and one of B, and one of C.
This document contains headers, which are reference points to aid a reader only, and such headers have neither disclosure nor construction value. Headers are not to be used to interpret this document.
The examples used in this written description are directed to an apparatus for picking up vials containing medications intended for parenteral administration (i.e., injections). It should be appreciated, however, that the disclosed technology may be used to pick up vials that contain any substance.
Referring now more particularly to
Referring now more specifically to
For the current embodiment of the invention, apparatus 10 comprises a base 12 having a grabber portion 14 and a handle portion 16. The grabber portion 14 has a grabber portion top surface 26 and an opposing grabber portion bottom surface 28 defining a plate-type configuration. The handle portion 16 may be integral to the grabber portion 14 and may define opposing surfaces defining a similar thickness as the grabber portion 14, as depicted in the figures. The grabber portion 14 extends away from the handle portion 16 to a grabber point 30. The handle portion 16 may define a plurality of risers 32, with each defining a riser width 33 (
For one embodiment, and as best seen in
For the current embodiment, the handle angle is 90 degrees (i.e., the handle portion 16 extends perpendicularly away from the grabber portion 14) and may vary between about 80 degrees and about 180 degrees. Similarly, the riser angles 38 (
As best seen in
Apparatus 10 further comprises a retainer 18 movably associated with the grabber portion 14 of the base 12. The retainer 18 has two opposing generally flat surfaces, as depicted in
As best seen in
As best seen in
For embodiments comprising a resilient element 24, the bottom plate further defines a bottom plate tab 66 configured for receiving one end of the resilient element 24.
The resilient element 24 may be mechanically associated with the retainer 18 to bias the retainer 18 in one of the engaged position or the disengaged position. For the current configuration, a resilient element 24 biases the retainer 18 in the engaged position as depicted in
As noted previously, inspection standards for vials 8 often require a set illumination range for the inspection environment. Consequently, for one embodiment of the invention, the base 12 may be at least partially translucent. Similarly, the retainer 18 may be translucent, or it may define a plurality of retainer voids 70 to allow light to shine through the retainer 18 and to and through the base 12 to the vials 8.
From the above, one of ordinary skill in the art will appreciate that one embodiment of the invention can be described as a handheld vial grabber apparatus 10 as comprising a base 12 defining two opposed surfaces that bend to create two portions. A first portion is described as a grabber portion 14 comprising opposing horizontal surfaces (26, 28), and a second portion is described as a handle portion 16 comprising two vertically extending opposing surfaces. The orientation of “horizontal” is simply selected as a reference point to aid in describing the “bend,” creating vertically extending surfaces. Such vertically extending surfaces may extend away from the horizontal surface at any suitable angle. A plurality of vial ports 44 may be defined at a free end 30 of the horizontal surface wherein each of vial ports 44 may be configured to receive at least part of a vial 8. A handle 40 may be defined at the free end 39 of the vertically extending surface. A retainer 18 may be movably associated with the base 12 and may define a plurality of vial latches 54. The vial latches 54 may be configured for engaging and retaining vials 8 within the vial ports 44 when the retainer 18 is moved to an engaged position. The vial latches 54 may release the vials when the retainer 18 is moved to a disengaged position. An actuator 22 may be mechanically associated with the retainer 18 using any suitable technology and may be configured to move the retainer 18 to the engaged position or the disengaged position. The relative position of the handle 40 and the actuator 22 may be selected to allow a user to grasp the handle 40 and actuate the actuator 22 using one hand.
For yet another embodiment of the invention, the handheld vial grabber apparatus 10 includes a base means 12 for providing a handle at a first end 39 and a grabber point 30 at a second end. The function of the base means is to provide the structural body for apparatus 10. The structure for performing such function is the base 12 constructed from any suitable materials such as metals, plastics, and composite materials, including translucent materials. The apparatus 10 further includes a plurality of vial ports 44 defined by the base means 12 at the grabber point 30. The apparatus 10 includes a retainer means movably associated with the base means 12. The function of the retainer means is to engage and retain vials 8 in the vial ports 44, as depicted in
The apparatus 10 further includes an actuator means 22 mechanically associated with the retainer means 18. The function of the actuator means 22 is to transition the retainer means between the engaged position and the disengaged position as described above. The structure for performing transitioning the retainer means 18 may be any suitable device that allows a user to actuate the actuator means 22 using a finger or thumb while holding the handle.
The apparatus 10 may further comprise a resilient means 24. The function of the resilient means is to bias the retainer means in one of the engaged position or the disengaged position. The structure for performing the function is any suitable resilient technology, such as the spring technologies described previously.
As noted previously, one purpose of vial grabber apparatus 10 relates to the manual inspection of medications packaged in vials intended for parenteral administration (e.g., injections). Such products are generally required to be visually inspected to verify compliance with predefined standards relating to completeness and clarity and the absence of particulate matter. Such test standards may require examining medications in vials for a predefined period of time in front of various backgrounds under predefined lighting conditions. Consequently, some configurations of apparatus 10 may include an electronic module 72 to assist in the inspecting process.
The electronic module 72 may be reprogrammable to change its operation according to different test standards. Alternatively, a plurality of electronic modules may be provided where each module is programmed for a particular test standard. The apparatus 10 would then be fitted with the electronic module for the test standard of interest.
As depicted in
A second sensor 80 may be used to detect the amount of light present and generate a signal when the light level is below a predefined level. A third sensor 80 may detect the color of a background being used during the testing procedure, and the processing device 74 may generate a signal if the background color is not what is required. The processing device 74 may further be associated with communication circuits 82 that allows the apparatus 10 to communicate with remote devices 84, such as a smartphone, tablet computer, or other computer-based technology.
The electronic module 72 comprises sensors, processors, and remote devices (i.e., smartphones, computers, database servers, cloud memory, etc.). One of ordinary skill in the art will recognize that the inherent flexibility of computer and digital-based systems allows for a great variety of possible configurations, combinations, and divisions of tasks and functionality between and among components. For instance, apparatus 10 may report test results to a local computing device, which then transfers such results to a database using a single server or multiple servers working in combination. Similarly, databases and logic for manipulating the databases may be implemented on a single system or distributed across multiple systems sequentially or in parallel. Data transferred between components may travel directly or indirectly. For example, if a first device accesses a file or data from a second device, the access may involve one or more intermediary devices, proxies, and the like. The actual file or data may move between the components, or one device may provide a pointer or metafile that the other device uses to access the actual data from a still further device.
The electronic module 72 discussed herein is not limited to any particular hardware architecture or configuration. Embodiments of the methods and systems set forth herein may be implemented by one or more general-purpose or customized computing devices adapted in any suitable manner to provide the desired functionality. The device(s) may be adapted to provide additional functionality complementary or unrelated to the present subject matter, as well. For instance, one or more computing devices may be adapted to provide desired functionality by accessing logic or software instructions rendered in a computer-readable form. When software is used, any suitable programming, scripting, or another type of language or combinations of languages may be used to implement the teachings contained herein. However, software need not be used exclusively, or at all. For example, some embodiments of the systems and methods set forth herein may also be implemented by hard-wired logic or other circuitry, including, but not limited to, application-specific circuits. Of course, combinations of computer-executed software and hard-wired logic or other circuitry may be suitable, as well.
Embodiments of the systems and methods disclosed herein may be executed by one or more suitable computing devices. Such system(s) may include one or more computing devices adapted to perform one or more embodiments of the methods disclosed herein. As noted above, such devices may access one or more computer-readable media that embody computer-readable instructions which, when executed by at least one computer, cause the computer(s) to implement one or more embodiments of the methods of the present subject matter. Additionally, or alternatively, the computing device(s) may include circuitry that renders the device(s) operative to implement one or more of the methods of the present subject matter. Furthermore, components of the presently disclosed technology may be implemented using one or more computer-readable media. Any suitable computer-readable medium or media may be used to implement or practice the presently-disclosed subject matter, including, but not limited to, diskettes, drives, and other magnetic-based storage media, optical storage media, including disks (including CD-ROMs, DVD-ROMs, and variants thereof), flash, RAM, ROM, and other memory devices, and the like.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims
This application claims priority to U.S. patent application 63/008,698, filed on 11 Apr. 2020, and incorporates such an application by this reference for all that it discloses for all purposes.
Number | Date | Country | |
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63008698 | Apr 2020 | US |