The present invention is generally directed to an electrical sensing tool. More particularly, the present invention is directed to a hand tool that includes a non-contact voltage sensing circuit and an associated alarm circuit.
Electricians, technicians, maintenance people and others who work with and around electrical distribution and wiring systems often work in the vicinity of energized electrical panels and wires. Good practice dictates that these electrical circuits be de-energized when work is performed. Not infrequently, however, through error or oversight, these circuits remain in an energized condition during maintenance, thereby presenting an electrical hazard to both the worker and to the associated electrical equipment.
One particular hazard is encountered when conductive hand tools such as wire strippers, cutters, pliers, screwdrivers and such are employed in maintenance procedures. When these hand tools come into contact with the live electrical circuits, they can cause both injury to the worker and damage to the electrical equipment.
Due to these problems, hand held tools that include a voltage meter embedded in the handle have been developed. The voltage meter provides an indication to the user that a voltage is present on the wire and that, therefore, a live wire has been contacted. Such devices, however, require actual, physical contact with the live wire or circuit before the user is alerted. These are useful when the user is probing for a live wire. These devices, however, do not provide a sufficient warning to an unsuspecting user contacting a high voltage circuit to prevent injury or damage. Furthermore, these devices do not provide any indication of contact with a live wire when the wire is insulated.
Also available in the art are non-contact voltage indicators, also useful to probe for a live wire. These indicators provide a visual or audio indicator to the user when the indicator is placed in the vicinity of an AC voltage. An example of a device of this type is shown, for example, in U.S. Pat. No. 5,877,618 “Hand Held Non-Contact Voltage Tester”. While useful in providing an indication of a live wire, successful use of this device requires the user to test the wire before work is begun. The test, therefore, does not solve the initial problem: erroneously or mistakenly forgetting to disable or verify disablement of the circuit before work is begun.
Also known in the art are hand tool devices that include non-contact voltage sensing circuits in a handle of the tool. In these prior art devices, the tool head is constructed of a conductive material, and the non-contact voltage sensing circuit is coupled to the tool head, which acts as an antenna to pick up electrical signals from live electrical wires. These devices, again, are useful in that they allow the user to determine whether a hazardous voltage exists prior to contacting wires or cables. However, since the tool head is constructed of a metal or other conductive material, the user is required to approach electrical wires with a conductive surface. The conductive tool head, therefore, can inadvertently short circuit live wires to adjacent circuits or otherwise damage the electrical circuits being probed. Furthermore, although precautions can be taken to limit the level of voltage and current flowing into the non-contact voltage sensing circuit, a possibility of damaging the non-contact voltage sensing circuit in the tool exists when a conductive tool head is an integral part of the circuit.
The present invention is a low cost, reliable and easy-to-use hand tool providing an alert signal to a user prior to contacting a live wire. The device of the present invention integrates a non-contact voltage alert circuit and associated alarm circuitry into a hand tool, thereby providing a high degree of safety for the user. The alarm circuitry provides a visual or audio signal, alerting the user that contact with a live wire is about to be made.
In one aspect, the present invention provides a hand tool comprising a tool head, a handle operatively connected to the tool head, and a non-contact voltage sensing circuit housed in the handle. The non-contact voltage sensing circuit includes an antenna for detecting an electrical field, and an alarm circuit for generating a human perceptible alarm signal when the hand tool is in an electrical field at an elevated voltage and the antenna detects an electrical field having a voltage level above a predetermined threshold. The tool head can be, for example, a cable cutter, a wire cutter, a wire stripper, a screwdriver, a wrench, a saw blade, a blade, a crimping head, a nut driver, a conduit bender, or a pliers. Alternatively, for example, the tool head can be an axe head and a pick head.
In another aspect of the invention, the tool head comprises a non-conductive material. The non-contact voltage sensing circuit can also be electrically insulated from the tool head. The antenna can be provided inside the handle.
In another aspect of the invention, the alarm circuit includes at least one of a visual and an audio indicator device for generating the human perceptible alarm signal. A portion of the handle can include a translucent material and the human perceptible alarm circuit is a light indicator provided adjacent the translucent portion of the handle.
In still another aspect of the invention, the hand tool can be a power tool, for example a power cable cutter, power drill, power saw, power cable puller, or other power tools.
Alternatively, the tool head can be pivotally coupled to the handle, and be moveable between an extended position and a stored position. Here, the tool head can also comprise a plurality of separate tools including, for example, two of a wire cutter, a wire stripper, a screwdriver, a wrench, a blade, and a pliers.
In yet still another aspect of the invention, the handle can be constructed to include a thermoplastic rubber over mold. Furthermore, the handle can be constructed to include a cavity for receiving the non-contact voltage sensing circuit, and also to include a cavity for receiving a battery for powering the non-contact voltage sensing circuit.
In yet another aspect of the invention, the hand tool can include a tool head having a connector adapted to receive a plurality of different tool heads. For example, the tool head can include a connector adapted to accept a plurality of interchangeable screwdriver bits providing for example at least a straight blade driver and a Philips head driver.
Other features of the invention and advantages will become apparent upon reading the material provided hereafter.
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The first stage of the trigger circuit 29 is the voltage divider 30, comprising resistor 14 which receives an input voltage V2 indicative of the proximity of the tool to a live wire, and a diode D1 coupled between the output of the resistor 14 and ground. The voltage divider 30 reduces the voltage V2 to a level suitable for use in conjunction with the digital circuitry described below. As a function of the applied voltage V2, the voltage across D1 varies from substantially zero when the hand tool 10 is not in proximity with a live electrical wire, to a threshold value of a few volts when the hand tool 10 is near a live wire, as described below. The value of the resistor 14 is selected to prevent excessive current flow through the non-contact voltage alert circuit 12 when the hand tool 10 touches a live wire, while also providing a relatively small voltage drop, but assuring that sufficient voltage is provided to activate the non-contact voltage alert circuit 12. For an expected input voltage provided by a wire operating in the range between 120 and 220 VAC, the resistor R1 typically has a value of 10 Mega Ohms.
The voltage across diode D1 provides an input signal to the inverter circuit 32, which comprises CMOS logic inverter gates 1A and 1B. The gate 1A switches between a logic high and a logic low state as the voltage across the diode D1 reaches a threshold value, typically in a range between one and two volts. As noted above, the voltage across D1 and, therefore, the input voltage to the inverter 1A varies with the distance between the hand tool 10 and a live electrical wire. When the hand tool 10 is not near a live wire, the voltage across diode D1 is substantially zero and therefore below the threshold voltage. In this state, the output of inverter gate 1A will be high because of the inverting action of the logic gate. When the hand tool 10 is placed near a live wire with a voltage impressed on it, the voltage across D1 rises above the threshold voltage to trip the inverter 1A causing the output of inverter 1A to go low. A logic low output from inverter 1A therefore indicates that a voltage is being sensed by the hand tool 10. The second inverter, 1B, buffers and inverts the signal, thereby providing a logic high output signal from the inverter circuit 34 when the tool 10 is near a live wire.
The output of inverter 1B is received by the rectifying circuit 34, which converts the alternating voltage signal to a direct current (DC) voltage using a typical rectifying circuit comprising diode D2, resistor R2, and capacitor C1. The rectifying circuit 34 provides a DC voltage across capacitor C1, therefore, only when the hand tool 10 is near an energized live wire.
The output of the rectifying circuit 34 is received by the alarm circuit 35, which provides a visual or audio signal to the user, as described below. In a preferred embodiment of the invention, the alarm circuit comprises low and high frequency oscillator circuits 36 and 38.
The low frequency oscillator circuit 36 comprises logic inverters 1C and 1D, along with associated components D3, R3, R4, and C2. The low frequency oscillator circuit 36 is activated or enabled when a DC voltage is present on capacitor C1. When activated, the low frequency oscillator produces an output signal having a frequency in the range of 1 to 5 Hertz.
The output signal of the low frequency circuit 36 enables the high frequency oscillator 38, comprising logic inverters 1E and 1F and the associated components R6, D4, R5, and C3. The high frequency oscillator 38 produces an output signal in an audio frequency range. The output of the oscillator 38 drives the alarm activation circuit 40 by activating transistor TR1, which in turn is connected to a speaker SPKR and an LED. Hence, when the hand tool 10 is placed near an energized WIRE, the LED is activated and the speaker will produce a sound in the audio range produced by the oscillator 38.
Although the alarm circuit 35 has been described to include oscillators 36 and 38, a number of different alarm circuits can be constructed to provide similar functions. For example, if only a visual indicator such as the LED is used, a transistor switch to an LED can be used. Other alarm circuits will be apparent to those of ordinary skill in the art.
As described above, the circuit 12 of
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Based on Kirchoff's law, which states that the sum of the voltage rises (sources) must equal the sum of the voltage drops around a closed loop circuit, the voltage drops across the impedances 48 (V3), 56 (V2), and 58 (V1) add to be substantially equivalent to that of the voltage source 54 (Vs), such that Vs=V1+V2+V3. Here, the voltage drop across the body of the user 44 is neglected, as the impedance of the human body is comparatively very low. It should be clear from
If the hand tool 10 is far from the wire 52, the voltage V1 is substantially equivalent to that of the voltage source 54 because the impedance 58 of the air gap is much larger than that of the other impedances. As the hand tool 10 is moved closer to the wire 52, the impedance 58 becomes smaller and current begins to flow in the circuit. Because the impedance 56 across the hand tool 10, and particularly input resistor 14, is large, a voltage drop V2 will occur. As the voltage drop V2 rises above a threshold level, the trigger circuit 29 of the non-contact voltage alert circuit 12 will be activated as described above, thereby causing visual and/or audible signals to be provided to the user 44.
If the hand tool 10 touches the wire 52, V1 becomes small and most of the voltage 54 is across the hand tool impedance 56 and floor impedance 48. To prevent a hazard to the user 44 under such circumstances, the impedance 56 of the hand tool 10, and particularly resistor 14, is selected to prevent a large current flow, as described above. Although the wire 52 has been described as an insulated wire, the wire 52 can also be a bare wire, without requiring a change to the sensing circuit.
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Although the hand tool 10 has been described as a wire cutter and stripper, other types of hand and power tools can be provided with a non-contact voltage sensing circuit 12 as described above. Additionally, although specific embodiments of the non-contact voltage alert circuit 12 have been described, it will be apparent that various types of alert and alarm circuitry can be employed.
Although the LED 64 is described above as being located adjacent a translucent plastic material and molded within the handle 20 itself, it will be apparent that a light indicator could also be provided outside of the handle 20, or connected to the hand tool 10 in various other ways. Furthermore, various methods of providing a battery cavity 70 in the handle and an adjacent access door 72 will also be apparent. Although the construction has been described above as being plastic, various other materials will be suitable for application in the hand tool 10. Although the tool head 15 can be constructed of a non-conductive material, as the circuit is isolated from the tool head, conductive materials can also be used.
As described above, the present invention has application in a number of types of tools for cutting and stripping wire, including wire cutters and wire strippers (
In addition, the present invention can be applied to cutting devices including a single blade, such as an electrician's knife as shown in
In addition to devices for stripping and/or cutting electric cables and other substances, referring now to
As described above, the present invention can also be applied in a number of common tools including wrenches, pliers, screwdrivers, and nut runners. Referring now to
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The present invention may also be employed on various types of tools used by electricians and in or around electrical conductors. Referring now to
Although the invention has been described above as useful in conjunction with a number of general purpose and electrician's tools, tools for specific purposes, such as tools specific for data communication applications (datacom tools), can also be constructed to include a non-contact voltage sensing circuit 12. For example, datacom cable strippers, cutters, and pliers, insertion and extraction tools, and other types of devices can all be constructed as described above.
Although preferred embodiments have been shown and described, it will be apparent to one of ordinary skill in the art that a number of modifications could be made to the method and apparatus described without departing from the scope of the invention. For example, although the term “hand tool” has been used, as described above, the present invention has application to power as well as manual hand tools, and the term “hand tool” is intended to include both manual and power-driven devices. Furthermore, although a number of specific embodiments are described, it will be apparent that the present invention can be provided in any number of different tools that are generally configured to use with a handle section and a tool head. Additionally, although the indicator has been described and shown as being provided internally in a portion of the handle, it will be apparent that indicators can be provided throughout the handle, as part of the tool head, external to the handle, or in other ways. Furthermore, although a sound and light indicator have been described, vibrational indicators and other devices could also be used. Additionally, although a tool head including a connector for receiving multiple screw heads has been described above, it will be apparent that connectors useful with other types of tool heads, including socket wrenches, can also be used. It should be understood, therefore, that the methods and apparatuses described above are only illustrative and do not limit the scope of the invention, and that various modifications could be made by those skilled in the art that would fall within the scope of the invention.
This is a continuation in part of U.S. patent application Ser. No. 11/005,187 filed Dec. 6, 2004 and claims the benefit of the filing date of U.S. provisional patent application Ser. No. 60/700,413, filed Jul. 19, 2005.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2005/042287 | 11/22/2005 | WO | 00 | 10/21/2009 |
Number | Date | Country | |
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Parent | 11005187 | Dec 2004 | US |
Child | 11720922 | US |