Not Applicable
Not Applicable
1. Field of Invention
This invention pertains to surface polishing machines. More particularly, this invention pertains to an improved surface polishing and grinding machine for conducting various surface polishing operations such as scrubbing, buffing, grinding, or polishing of floor surfaces or similar, essentially continuous surfaces.
2. Description of the Related Art
It is often necessary to sand, polish, or otherwise refinish flooring surfaces such as concrete, stone, or other such flooring surfaces. The conventional tool used in performing this type of surface polishing is a hand operated polishing machine. This type of machine typically utilizes surface processing apparatus including at least one frictional surface rotated by an electric motor, a combustion engine, or similar power means. Conventionally, the machine includes a handle, and a user operates the machine by walking behind the machine, pushing the handle and manually directing the surface processing apparatus across the flooring surface.
In a typical surface polishing machine, the frictional surface rotates in a circular direction relative to the working surface. As a result of this circular rotation, the various components of such typical surface polishing machine are prone to experience significant inertial forces. The forces developed by typical circular rotation pose considerable risks of uncontrolled movement in the surfacing machine, with an associated reduction in processing capacity and an increased wear on the frictional surface. Thus, the operator of a typical surface polishing machine must be trained and experienced in handling such machine, in order to be able to minimize the risks of excess uncontrolled movement of the surface polishing machine.
Furthermore, there has been a perennial problem associated with most surface polishing operations, and even more so with surface polishing operations that are conducted using high speed mechanical equipment. The material that is removed from the finished surface is given off in the form of dust. In large scale surface polishing operations, using high speed mechanical equipment, a large quantity of dust is generated which accumulates within the surface polishing machine and interferes with the internal components of the surface polishing machine.
An improved walk behind polisher and grinder with increased directional stability and reduced dust accumulation to the essential internal components of the machine is disclosed. The improved walk behind polisher and grinder includes a drive motor carried by a frame. The drive motor rotates a central shaft, and the central shaft is fixed to a belt pulley. A rotary housing is rotatably mounted to the central shaft, and the belt pulley is disposed within the rotary housing. The rotary housing is adapted to receive at least one pinion shaft. Each pinion shaft is rotatably mounted to the rotary housing. An internal gear is fixed to the frame in mechanical engagement with each pinion shaft such that rotation of the central shaft causes the pinion shaft to rotate about its own axis in a given direction and to revolve around the central shaft in the opposite direction. A polishing plate or other surface work tool is fixed to each pinion shaft such that rotation of the pinion shaft causes rotation of each polishing plate. The polishing plates contact and apply frictional force to a working surface to effect polishing of the working surface. Suitable surface work tools include any item that is attached to a mounting plate that fulfills the functions including scrubbing, buffing, grinding, or polishing of floor surfaces or similar, essentially continuous, surfaces.
In order to minimize exposure of the internal gear to dust from the working surface, a baffled wall is provided. The baffled wall includes a bushing defined by a substantially cylindrical wall substantially surrounding the internal gear, and a brush ring substantially surrounding the bushing. In one embodiment, the bushing is fixed to the rotary housing, and the brush ring is attached to the frame. In another embodiment, the brush ring is fixed to the rotary housing, and the bushing is attached to the frame. The brush ring is equipped with a plurality of bristles which contact the bushing. As the upper surface of the rotary housing rotates proximate the frame, the bushing rotates proximate the brush ring. This causes the bristles to effectuate brushing of the bushing, limiting the exposure of the internal gear to dust from the working surface.
The above-mentioned features of the invention will become more clearly understood from the following detailed description of the invention read together with the drawings in which:
An improved walk behind polisher and grinder is disclosed. The improved walk behind polisher and grinder, illustrated at 10 in the figures, provides a surface polishing machine capable of operation with increased directional stability and reduced dust accumulation to the essential internal components of the machine.
The upper surface 24 of the rotary housing 22 is adapted to receive at least one pinion shaft 30, each pinion shaft 30 having a first end 36, and a second end 38. Each pinion shaft 30 is rotatably mounted to the upper surface 24 by means of a plurality of bearings 32, 34 to allow free rotation of the upper surface 24 about the axis of the pinion shaft 30. A pinion 40 (as shown in
At least one mounting plate 48 is adapted to be received by the lower plate 26, proximate each disk pulley 42. A polishing plate 50 is received by each mounting plate 48. The polishing plates 50 contact and apply frictional force to a working surface (not shown) to effect polishing of the working surface. In the present embodiment, each mounting plate 48 serves both to secure the lower plate 26 to the cylindrical wall 28 and to fix the polishing plate 50 to its cooperating pinion shaft second end 38.
Those skilled in the art will recognize other methods and configurations to attach the lower plate 26 to the cylindrical wall 28 and to ultimately fix the polishing plate 50 to the pinion shaft second end 38 without departing from the spirit and scope of the present invention. To this extent, it is recognized that inclusion of the mounting plate 48 is not necessary to accomplish the present invention. Furthermore, while the various figures illustrate up to three pinion shafts 30 with corresponding disk pulleys 42, pinions 40, mounting plates 48, and polishing plates 50, it is appreciated that more or fewer pinion shafts 30 with corresponding components may be provided without departing from the spirit and scope of the present invention. For example, in one embodiment, four pinion shafts 30 with corresponding disk pulleys 42, pinions 40, mounting plates 48, and polishing plates 50 are provided to accomplish the present invention. In another embodiment, a single pinion shaft 30 with corresponding components is provided to accomplish the improved walk behind polisher and grinder 10 of the present invention.
An internal gear 52 is mounted to the frame 14. Each pinion 40 mechanically engages the internal gear 52. An endless drive 44 is provided to allow the belt pulley 20 to mechanically communicate with each disk pulley 42. In the present embodiment, the endless drive 44 is a drive belt that frictionally connects the belt pulley 20 and each disk pulley 42 such that rotation of the central shaft 18 by the drive motor 12 causes each disk pulley 42 to rotate. The endless drive 44 also communicates with a tension pulley 46 rotatably mounted within the rotary housing 22. The tension pulley 46 is biased toward the endless drive 44 by means of a spring or other suitable device, such that the tension pulley 46 maintains tension within the endless drive 44 and contributes to the prevention of the endless drive 44 losing contact with the belt pulley 20 or the disk pulley 42. Those skilled in the art will recognize other devices suitable to achieve the endless drive 44 and the various pulleys 20, 42, such as a chain and sprocket assembly or other suitable device. Therefore, it is contemplated that such other devices can be used without departing from the spirit and scope of the present invention.
Referring to
While the present invention has been illustrated by description of several embodiments and while the illustrative embodiments have been described in considerable detail, it is not the intention of the applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and methods, and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of applicant's general inventive concept.
Number | Name | Date | Kind |
---|---|---|---|
5637032 | Thysell et al. | Jun 1997 | A |
5863241 | Rottschy | Jan 1999 | A |
6238277 | Duncan et al. | May 2001 | B1 |
6331138 | Witters et al. | Dec 2001 | B1 |
6540596 | Van Der Veen | Apr 2003 | B1 |
6783447 | Van Vliet et al. | Aug 2004 | B2 |
20040077300 | Thysell et al. | Apr 2004 | A1 |