This application claims priority from PCT Application No. PCT/CA2004/000311, filed on Mar. 4, 2004, which itself claims priority on Canadian Application No. 2,420,718, filed on Mar. 4, 2003 (incorporated by reference herein).
1. Field of the Invention
The present invention relates to wall fixtures and, more particularly, to a wall anchor for use in different materials including friable materials, e.g. gypsum.
2. Description of the Prior Art
There are various wall anchors available on the market, including plastic inserts which are hammered in a hole previously defined in a wall with a fastener, such as a screw, being then engaged in the plastic insert, causing it to expand such that the assembly of the insert and the fastener is set in the wall.
Toggle bolts also exist, wherein rotation of a bolt causes wings to deploy behind the wall and to ultimately abut the inside of the wall thereby firmly anchoring the bolt to the wall.
Both these types of anchors necessitate that a hole be previously drilled in the wall. On the other hand, there exists wall anchors defining a pointed cutting end and large threads, which are adapted to, in a single step, be rotatively driven in the wall thereby drilling their own hole in the wall with the large threads of the anchor compacting the gypsum and becoming firmly set therein. These types of anchors must be installed by way of a screwdriver and typically by a power driven screwdriver bit.
For instance, a screw tipped anchor with a toggle is disclosed in U.S. Pat. No. 6,250,865-B1 which issued on Jun. 26, 2001 in the name of McSherry.
Also of interest is U.S. Pat. No. 5,944,295 that issued on Aug. 31, 1999 in the name of McSherry, which discloses a pair of separate components, namely a wall anchor and a fixture. The fixture, e.g. a hook, is secured to a friable wall using the wall anchor that is inserted through a hole defined in the fixture and then rotatably driven in the wall typically via a power driven screwdriver bit.
It is therefore an aim of the present invention to provide a novel wall anchor of simple installation and that can be installed in friable walls as well as in solid structural members.
Therefore, in accordance with the present invention, there is provided a convertible anchor for friable walls, comprising a fixture for holding an article to a substantially vertical support and anchoring means extending from said fixture, said anchoring means being adapted when rotated to engagingly extend into a friable wall for securing said fixture to the wall, said fixture being selectively separable from said anchoring means for allowing said fixture to be used alone with an appropriate fastener that firmly mounts said fixture to a rigid structure.
A frangible connection is provided between said fixture and said anchoring means, said frangible connection being sufficiently solid to allow the assembly of said fixture and said anchoring means to be rotatably installed to the friable wall while being adapted to be selectively broken for separating said fixture from said anchoring means.
Said anchoring means can comprise a threaded anchor member configured and sized for firmly being engageable in the friable wall. Typically, a space is defined between said fixture and a proximal end of said threaded anchor member. Generally, said space is bridged by said frangible connection.
Alternatively, said anchoring means comprises a toggle support extending from said fixture and being frangibly connected thereto, a toggle bolt pivotally mounted to said toggle support between a first and second position, and a fastener, wherein in said first position said toggle bolt is substantially parallel to said toggle support to allow said anchoring means to be engaged in the friable wall, whereas in said second position said toggle bolt is substantially transversal to said toggle support, said fastener being adapted when introduced along said toggle support to cause said toggle bolt to displace from said first to said second position and to then threadably engage said toggle bolt for drawing said toggle bolt towards said fixture and against a non visible side of the friable wall thereby securing said anchor to the friable wall.
Said fastener can be used to mount said fixture to the rigid structure once said anchoring means including said toggle support and said toggle bolt have been detached from said fixture by rupturing said frangible connection.
For instance, said frangible connection comprises a pair of parallel elements extending parallelly to said toggle support and connecting a proximal end of said toggle support to said fixture.
Said parallel elements, if extending outwardly of said proximal end of said toggle support, may be adapted when translationally inserted in the friable wall to set said anchor in a desired position in the friable wall and oppose a rotation of said anchor in the wall friable wall.
A space may be conveniently defined between said fixture and said proximal end of said toggle support, said space being bridged by said parallel elements.
Typically, said fixture defines an opening adapted to be engaged by a screwdriver bit for mounting said anchor to the friable wall.
Generally, said toggle bolt is provided with a leading screw tip for engaging, when said toggle bolt is in said first position thereof, the friable wall as said anchor being installed thereto.
Also in accordance with the present invention, there is provided a method for installing a wall anchor into one or the other of a friable wall and a rigid structure, comprising the steps of:
(a) providing a convertible wall anchor having a fixture adapted to hold an article to a substantially vertical support and anchoring means extending from said fixture and adapted for mounting to a friable wall for securing said fixture to the wall, said fixture being selectively separable from said anchoring means;
(b) determining a nature of the vertical support and proceeding with step (c1) in the event that the vertical support is a friable wall or with step (c2) in the event that the vertical support is a rigid structure unsuited to be penetrated by said anchoring means; and
(c1) mounting said convertible anchor to the friable wall with said fixture being on a visible side of the friable wall, or (c2) separating said fixture from said anchoring means and installing said fixture to the rigid structure via a fastener suitable for insertion into the rigid structure.
Typically, at least when the rigid structure is wood-based, said fastener in step (c2) is a screw.
Having thus generally described the nature of the invention, reference will now be made to the accompanying drawings, showing by way of illustration a preferred embodiment thereof, and in which:
The anchor 10 and the hook fixture 12 are herein frangibly connected at 14 such that the anchor 10 can be snapped off (as seen in
More particularly, the anchor 10 includes a pivotable toggle bolt 18 provided with a screw tip 20 that is partly opened to define a cavity 21. The toggle bolt 18 is pivotally mounted to a pair of fixed parallel posts 22 of the anchor 10. A pair of parallel blades 24. (also called anti-rotation tabs) are provided between the hook fixture 12 and the posts 22 so as to frangibly connect the hook fixture 12 to the anchor 10. The blades 24 are sufficiently strongly connected to the hook fixture 12 and to the anchor 10 to allow the toggle hook H to be engaged in and mounted to the friable wall W, as shown in
Returning to the use of toggle hook H in a friable wall W, when the anchor 10 is rotatably driven into the wall W, the toggle bolt 18 is parallel to the posts 22 as seen in
Once the opening O has been drilled but before the blades 24 engage the wall W, rotation of the hook H by the screwdriver bit B is interrupted, i.e. at the position of the toggle hook H illustrated in
The toggle hook H is positioned, either using the bit B or by manually rotating the hook fixture 12, such that the hook fixture 12 is in its vertical orientation shown in
The fastener F (see
The advancement of the fastener F will cause the toggle member 18 to longitudinally displace in a same direction and along the posts 22. Once the ridges o28 of the posts 22 become disengaged from the channels 30 of the toggle bolt 18, a further advancement of the fastener F will cause'the toggle bolt 18 to pivot along arrow 106 (
As seen in
As illustrated in
If one wishes to install the hook fixture 12 to a rigid structure instead of to the friable wall W, the anchor 10 can be bent with respect to the hook fixture 12 such as to snap off therefrom at frangible connections 14 as seen in
Other anchoring members (i.e. instead of the toggle anchor 10 illustrated herein) can be contemplated, as long as they are frangibly connected to the visible fixture (herein shown as hook fixture 12) and as long as they are suited to friable walls. For instance, the wall anchor disclosed in aforementioned U.S. Pat. No. 5,944,295 (that is used to secure a hook to a wall) could be adapted by removing its proximal head and by then being frangibly connected to a wall fixture such as the present hook fixture 12. In such a case, there would be no toggle bolt and generally no fastener, but simply a wall anchor suitable for friable walls that would be installed with its attached fixture via a screwdriver bit and as per a single step similar to that illustrated herein in
Number | Date | Country | Kind |
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2420718 | Mar 2003 | CA | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CA2004/000311 | 3/4/2004 | WO | 00 | 5/2/2006 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2004/079209 | 9/16/2004 | WO | A |
Number | Name | Date | Kind |
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1159420 | Rubly | Nov 1915 | A |
2751807 | Stausgaard | Jun 1956 | A |
2916235 | Nagel | Dec 1959 | A |
3298651 | Passer | Jan 1967 | A |
4274324 | Giannuzzi | Jun 1981 | A |
4285264 | Einhorn | Aug 1981 | A |
4300745 | Peterson | Nov 1981 | A |
4406108 | Beck et al. | Sep 1983 | A |
4619430 | Hogg | Oct 1986 | A |
4871140 | Hoskinson et al. | Oct 1989 | A |
5059077 | Schmid | Oct 1991 | A |
5215418 | Trainer et al. | Jun 1993 | A |
5752792 | McSherry | May 1998 | A |
5944295 | McSherry | Aug 1999 | A |
6250865 | McSherry | Jun 2001 | B1 |
7160074 | Ernst et al. | Jan 2007 | B2 |
Number | Date | Country |
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2 420 718 | Sep 2004 | CA |
Number | Date | Country | |
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20060239793 A1 | Oct 2006 | US |