Patent Application
20180274163
The disclosure relates to a washing machine and a control method thereof.
A washing machine is a device for separating contaminants from laundry by using wash water and detergent, and may separate contaminants from the laundry by chemical action using a detergent dissolved in the wash water and mechanical action of the wash water and an inner basket.
The detergent is usually put in with wash water and dissolved in the wash water during the washing process to remove the contaminants from the laundry by the chemical action. However, depending on the temperature and amount of the wash water, the amount of the introduced detergent, etc., the detergent may not dissolve in the wash water and may remain in the laundry. When the detergent is not sufficiently dissolved, cleaning action may not be sufficient, and accordingly, contaminants may remain in the laundry. Detergent or foreign matter remaining in the laundry may reduce the user's satisfaction and may cause skin troubles.
Various techniques have been proposed to eliminate the detergent or foreign matter remaining in laundry. For example, a micro-bubble method has been proposed. A micro-bubble refers to a small bubble having a diameter with a few micrometers or a few nanometers, and can be characterized as being dissolved and disappearing completely in water. Specifically, micro-bubbles may be generally understood as a concept collectively encompassing micro bubbles having a diameter of 50 μm or less, micro/nano-bubbles (having diameters of 10 nm or more and less than 1 μm), and nano-bubbles (having diameters of less than 10 nm). Micro-bubbles have high internal pressures, so that if the micro-bubbles burst in the water, they may impact any nearby laundry, thereby effectively separating the detergent or foreign matter remaining in the nearby laundry.
In order to generate the micro-bubbles, a micro-bubble generator is provided in the washing machine. Micro-bubble generators include a separate power device such as a compressor and a pump that may be directly used to generate the bubbles, and a flow characteristic that may be used without the separate power device.
However, since micro-bubble generators using the power device are required to use a high-performance power device to generate micro-bubbles, there are disadvantages in that the structure is complicated, the maintenance cost is high, the noise and vibration are serious, and the production unit cost is increased. In contrast, micro-bubble generators without the power device have advantages in that the structure may be simple, the maintenance cost may be lowered, the noise and vibration may be relatively weak, and the manufacturing cost of the washing machine may be lowered.
Micro-bubble generators that do not use a power device may include a device that dissolves a gas in the wash water by using the water supply pressure of the wash water and generates micro-bubbles by passing the wash water in which the gas is dissolved through a flow path having a predetermined shape. In such a micro-bubble generator, after the supply of the micro-bubbles is completed, for example, after completing the supply of the wash water to the inner basket and starting a predetermined process such as a washing process or a rinsing process, the wash water remaining in a dissolving tank for dissolving the gas in the washing water may be drained through a drain hose.
Generally, when the washing process or the rinsing process is in progress, the drainage is not performed through the drain hose. Therefore, when the drainage is performed through the drain hose while the washing machine is in the process of washing or rinsing, a user of the washing machine may misunderstand that leakage occurred in the washing machine. Accordingly, there is a problem in that a maintenance request may be received by the manufacturer, and the work burden on the manufacturer may increase, even though the washing machine normally discharges the water from the micro-bubble generator and does not have a defect such as leakage.
In the case of a washing machine including a separate drain pump in the drain flow path to perform forced drainage, in order to prevent problems caused by cavitation in the pump itself, a cavitation hose for discharging air or air bubbles to the outside may be connected to the drain pump. Although the addition of such a cavitation hose is functionally required, there arises a problem that the internal structure of the washing machine becomes complicated, productivity may decrease, and new elements that may become defective are introduced.
In view of the foregoing, embodiments of the present disclosure provide a washing machine and a control method thereof, capable of preventing a user from mistakenly thinking that the washing machine is defective and requesting an unnecessary repair or service.
Further, embodiments of the present disclosure provide a washing machine and a control method thereof capable of improving productivity by simplifying the configuration of the washing machine including a drain pump.
The above and other objects, features and other advantages of the present disclosure will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
Hereinafter, specific embodiments of the present disclosure will be described in detail with reference to the drawings.
In addition, in the description of the present disclosure, the detailed description of known functions and configurations incorporated herein will be omitted if they unnecessarily obscure the features of the subject matter of the present disclosure.
A washing machine is for washing laundry, and various types of washing machines are used, that is, a top loading type washing machine, a front-loading type drum washing machine, and a hybrid type washing machine combining the top loading type and the front-loading type. Typically, such a washing machine includes an inner basket (a drum) where laundry is received, an outer basket where the laundry is accommodated, a motor that drives it, and the like.
In one embodiment, the top loading type washing machine is described as an example, but an idea of the disclosure may be applicable to other types of washing machines.
Referring to
Specifically, the cabinet 10 may have upper and lower surfaces and may be have or form one or more side surfaces of the washing machine 1. A base 12 supporting the washing machine 1 may be provided on the lower side of the cabinet 10, and a cabinet cover 14 may be coupled to the upper side of the cabinet 10. The cabinet cover 14 on the upper side of the cabinet 10 may include an input hole 141 (see
In addition, the washing machine 1 may include an outer basket 20, which is housed in the cabinet 10 and which may contain wash water, and an inner basket 22, which is in the outer basket 20 and which receives the laundry. The outer basket 20 and the inner basket 22 are inside the cabinet 10, and the outer basket 20 and the inner basket 22 have a shape corresponding to each other, wherein the inner basket 22 may have a diameter that is smaller than the diameter of the base 20 by a predetermined length. That is, the inner basket 22 may be spaced apart from the outer basket 20 by a predetermined distance on the inside of the outer basket 20. A plurality of holes for fluid communication with fluid in the outer basket 20 may be in or around the inner basket 22. The outer basket 20 and the inner basket 22 are in fluid communication with each other through the plurality of holes in the inner basket 22, such that the wash water of the inner basket 22 may flow into the outer basket 20. Likewise, the wash water of the outer basket 20 may flow into the inner basket 22. The outer basket 20 and the inner basket 22 may have a cylindrical shape, but are not limited thereto.
The washing machine 1 of the top loading type as in the present embodiment may further include a pulsator 24. The pulsator 24 may be joined to or integrated with the lower portion of the inner basket 22 to form a bottom surface of the inner basket 22. The pulsator 24 is on the bottom of the inner basket 22 and forms a rotating flow and vortex in the wash water in the laundry space. As used herein, the laundry space is a space inside the outer basket 20, and includes an inner space of the inner basket 22. Accordingly, the laundry space refers to a space where the laundry and the wash water may be accommodated. The pulsator 24 is connected to a gear assembly 26 and may be rotated by a rotational force from the motor 28 through the gear assembly 26. A strong vortex may be formed in the radial direction by the rotational force of the pulsator 24, and the washing process may be performed while the wash water and laundry in the inner basket 22 are rotated by the strong vortex. During the washing process, the wash water between the inner basket 22 and the outer basket 20 may rise upwards due to the strong radial vortex in the inner basket 22. Accordingly, the wash water circulates in the washing space including the outer basket 20 and the inner basket 22 for a washing time, and the laundry may be washed while the vortex is present. In some cases, as the pulsator 24 rotates, the inner basket 22 may or may not rotate together with the pulsator 24. For example, when the inner basket 22 and the pulsator 24 are integral with each other, the inner basket 22 may rotate together with the pulsator 24 when the pulsator 24 rotates, and when the pulsator 24 and the inner basket 22 are separate and fastened to each other, only the pulsator 24 rotates to form the vortex.
Meanwhile, in a case where the washing machine 1 is a drum-type washing machine which does not include the pulsator 24, the gear assembly 26 and the motor 28 may be connected directly to the outer basket 20 or the inner basket 22.
Further, the washing machine 1 may include a detergent container 30, a water supply valve unit 32, a main drain hose 34 and a main drain valve 36.
The detergent container 30 may have a drawer shape that moves in a sliding manner in a detergent container receiving portion 142 (see
The water supply valve unit 32 may be on the cabinet cover 14 and may be connected to an external water supply source via an external hose (not shown) to receive the wash water from the external water supply source. The water supply valve unit 32 may be or comprise a four-way valve (not shown). Although not shown in the drawings, the four-way valve may include a hot water supply valve for supplying hot water, a cold water supply valve for supplying cold water, and a micro-bubble water supply valve for supplying cold water to generate micro-bubbles. The hot water supply valve may be in fluid communication with the space in which the detergent is accommodated. In addition, the cold water supply valve may be or comprise a two-way valve, one being in fluid communication with the space in which the detergent is accommodated and the other being in fluid communication with the space in which the softening agent is accommodated. The micro-bubble water supply valve may be connected to a dissolving unit 500 for producing micro-bubbles.
The main drain valve 36 may be at a lower portion of the outer basket 20 and may control whether the wash water in the outer basket 20 is discharged. Specifically, the main drain valve 36 may communicate with the lower portion of the outer basket 20, and the main drain hose 34 may be connected to the main drain valve 36. When the wash water used for washing is discharged to the outside, the main drain valve 36 may be opened to discharge the wash water through the main drain hose 34, and when the wash water is supplied for performing the washing process, the main drain valve 36 may be closed to allow the wash water to be received in the outer basket 20 and the inner basket 22.
In addition, the washing machine 1 may include a control unit 40 and an operation unit 42. The operation unit 42 may include a user interface unit on the cabinet cover 14 and configured to input a predetermined command by the user or output predetermined information to the user. The control unit 40 may control the motor 28, the pulsator 24, the water supply valve unit 32, the operation unit 42, and the like. For example, when the user sets a washing course, a washing time, and the like through the operation unit 42, the control unit 40 may control the motor 28, the pulsator 24, the water supply valve unit 32 or the like to perform the washing process corresponding to the settings.
Meanwhile, the washing machine 1 may include a micro-bubble generator BG that receives the wash water from the water supply valve unit 32, generates the micro-bubbles, and supplies the micro-bubbles to the washing space. The micro-bubble generator BG may include a dissolving unit 500, a nozzle unit 600, and a drain unit 800.
The washing machine 1 may further include a water supply line L1, a supply line L2, a first drain line L3 and a second drain line L4 connecting the micro-bubble generator BG to other components. The water supply line L1 may supply the wash water to the dissolving unit 500, and the supply line L2 may provide the wash water in which gas is dissolved or mixed from the dissolving unit 500 to the nozzle unit 600. In addition, the first drain line L3 may provide remaining wash water from the dissolving unit 500 to the drain unit 800, and the second drain line L4 may provide the wash water from the drain unit 800 to the main drain hose 34.
The dissolving unit 500 may dissolve or mix the gas in the wash water from the water supply valve unit 32. In this embodiment, the gas is exemplified by air in the dissolving unit 500, but the gas may be provided from a predetermined gas providing means or mechanism connected to the dissolving unit 500 or provided along with the dissolving unit 500.
The dissolving unit 500 may receive the wash water through the water supply line L1 connected to the water supply valve unit 32 and may generate bubbles in the wash water using the water supply pressure of wash water from the water supply line L1 without using a power unit. In other words, the gas in the dissolving unit 500 may be dissolved or mixed in the wash water supplied into the dissolving unit 500, thereby generating bubbles in the wash water.
The nozzle unit 600 may generate the micro-bubbles from water and gas in the dissolving unit 500 by supplying the wash water with gas through the supply line L2. Specifically, the nozzle unit 600 may generate the micro-bubbles by splitting the bubbles generated as the gas dissolves, mixes or disperses in the wash water in the dissolving unit 500. This nozzle unit 600 may be connected at or near the input hole 141, and the wash water with the micro-bubbles therein may be drawn directly into the inner basket 22 immediately after the micro-bubbles are formed. The micro-bubbles in the nozzle unit 600 gradually disappear over time or when they are moved along a predetermined flow path. As in the present embodiment, as soon as the micro-bubbles are generated in the nozzle unit 600, the micro-bubbles are immediately discharged into the inner basket 22, and the amount of micro-bubble extinction may be minimized and the effect of micro-bubble-containing wash water may be improved.
The drain unit 800 may discharge the wash water remaining in the dissolving unit 500 after the supply of the wash water including the micro-bubbles through the dissolving unit 500 and the nozzle unit 600 is completed. Specifically, the drain unit 800 may be connected to the dissolving unit 500 through the first drain line L3 and may be connected to the main drain hose 34 through the second drain line L4. In this case, the drain unit 700 may discharge the wash water remaining in the dissolving unit 500 to the main drain hose 34. The specific configuration of the drain unit 800 will be described hereinafter.
Referring to
First, the dissolving unit 500 may receive the wash water and dissolve or mix the gas in the dissolving unit 500 in the wash water. The dissolving unit 500 may be below the cabinet 10 and may be between the cabinet 10 and the outer basket 20, such that the dissolving unit 500 may be fixed to the inner side wall of the cabinet 10 and spaced apart from the outer basket 20, where the vibration is largely generated. In addition, the dissolving unit 500 may be oriented in the upper and/or lower direction(s) so that it may be between the narrow outer basket 20 and the cabinet 10. Hereinafter, the “upper and/or lower direction(s)” may mean the direction of gravity with reference to
Further, dissolving unit 500 may be on a lower side of the water supply valve unit 32. Specifically, the water supply valve unit 32 may be on the upper side of the dissolving unit 500, and the direction from the water supply valve unit 32 to the dissolving unit 500 is in the direction of gravity. Accordingly, the wash water supplied from the water supply valve unit 32 to the dissolving unit 500 flows along the gravity direction, so that the supply of wash water may be performed more smoothly.
Referring now to
First, the outer tube 510 may have a tubular shape with an open upper end to receive the gas and wash water and to provide a dissolution space in which the gas mixes or dissolves in the wash water. The term “dissolution space” refers to the space in which the wash water and the gas meet within the outer tube 510 to dissolve or mix the gas. Such an outer tube 510 may include a nozzle portion connection unit 512, a drain unit connection unit 514, a cabinet fixing unit 516, a supply line fixing unit 518 and a cap fixing unit 519.
The nozzle portion connection unit 512 may connect the supply line L2 and supply the wash water in which the gas is dissolved or mixed to the nozzle unit 600, and may be on the outer circumferential surface of the outer tube 510. In particular, it may be at the lower portion of the outer circumference of the outer tube 510.
The drain unit connection unit 514 may direct the wash water remaining in the outer tube 510 to the drain unit 800. The first drain line L3 may be connected to the drain unit connection unit 514 such that the wash water remaining in the outer tube 510 is discharged to the drain unit 800. In particular, the drain unit connection unit 514 may be in the lower portion of the outer tube 510.
Meanwhile, the nozzle portion connection unit 512 and the drain unit connection unit 514 may be oriented in different directions. For example, the nozzle portion connection unit 512 may protrude laterally along an orientation of the nozzle unit 600 from a lower portion of the outer tube 510 so as to be easily connected to the nozzle unit 600 on the upper side of the dissolving unit 500. The drain unit connection unit 514 may protrude from a lower portion of the outer tube 510 to the lower side thereof in order to easily connect the drain unit 800 on the lower side of the dissolving unit 500. In particular, the drain unit connection unit 514 may be at the lowermost portion of the outer tube 510 to drain the wash water remaining in the outer tube 510, and it may extend in a lower side direction corresponding to the direction in which the wash water flows by gravity. However, the nozzle portion connection unit 512 and the drain unit connection unit 514 are not limited to the above-described positions and directions.
The cabinet fixing unit 516 may be or comprise one or more hanging protrusions or hooks extending toward an inner surface of a side wall of the cabinet 10 for stably fixing the dissolving unit 500 to the cabinet 10, and may be on the outer circumferential surface of the outer tube 510.
The supply line fixing unit 518 is configured to stably fix the supply line L2 that guides the wash water in which the gas is dissolved or mixed to the discharging position. Specifically, the supply line fixing unit 518 may fix the supply line L2 that supplies the wash water with dissolved gas or gas mixed therein to the nozzle unit 600. For this purpose, the supply line fixing unit 518 may be at a position along or adjacent to the outer circumferential surface of the outer tube 510.
The cap fixing unit 519 may be at the upper end of the outer tube 510 to fix the outer tube 510 and the cap 530 together. The cap fixing unit 519 may be or comprise a rib extending to the outer side along the outer circumferential surface of the upper end of the outer tube 510.
The inner tube 520 may be inserted into the dissolution space of the dissolving unit 500. Specifically, the inner tube 520 may be inserted into the inner side of the outer tube 510, and at least a portion thereof may be spaced from the inner circumferential surface of the outer tube 510. For example, the inner tube 520 may be formed such that the side and lower ends thereof are spaced from the inner side surface of the outer tube 510. However, the embodiment is not limited to a configuration in which the side surface and the lower end of the inner tube 520 are spaced apart from the inner side surface of the outer tube 510. Instead, one side surface of the inner tube 520 may be on the inner side surface of the outer tube 510, and another side surface and the lower end portion may be spaced apart from the inner side surface of the outer tube 510. Again, as described above, the dissolution space means a space in which the wash water meets and mixes or dissolves the gas meet inside the outer tube 510, and the inner tube 520 in the outer tube 510 further includes an internal space.
In particular, the volume of the inner space of the inner tube 520 may be less than one-third of the volume of the inner space of the outer tube 510. For example, the lower end of the inner tube 520 may be more than ⅓ of the way along the length of the outer tube 510 from the lower end of the outer tube 510. This may increase the amount of gas dissolved or mixed in the wash water in the dissolving unit 500. Specifically, the gas in the dissolution space may be dissolved or mixed in the wash water supplied to the inner tube 520 through the water supply line connection unit 532 to generate micro-bubbles. The dissolution of the gas substantially occurs owing to the movement of overflowing wash water into the space between the inner tube 520 and the outer tube 510. Accordingly, as the volume difference between the outer tube 510 and the inner tube 520 increases, the space for storing and dissolving the gas in the outer tube 510 may increase. However, the volume of the inner space of the inner tube 520 may not be smaller than ½ of the volume of the inner space of the outer tube 510. If the volume in the inner tube 520 is less than one-half of the volume in the outer tube 510, the amount of wash water to dissolve or mix the gas may decrease, and the amount of bubble generation may decrease.
Such an inner tube 520 may include an overflow portion 522 and a residual water discharge hole 524. The overflow portion 522 may include a plurality of overflow holes along the circumference of the inner tube 520 so that the wash water flowing into the inner space of the inner tube 520 may overflow at the upper end of the inner tube 520. For example, the overflow portion 522 may include a plurality of ribs extending radially at the upper end of the inner tube 520, and the space between the ribs may form or become an overflow hole. In this configuration, the upper end of the overflow portion 522 may be seated on the upper end of the outer tube 510, so that the inner tube 520 may be fixed to the outer tube 510.
The wash water supplied through the water supply line connection unit 532 may be supplied to the inner tube 520. When the wash water overflows from the inner tube 520, the wash water may fall into the dissolution space between the inner tube 520 and the outer tube 510 through the overflow portion 522. Consequently, the gas and wash water may be dissolved or mixed in the dissolution space to generate bubbles.
The residual water discharge hole 524 is a hole configured to drain the wash water in the inner tube 520 to the drain unit 800 after the wash water containing bubbles is supplied to the nozzle unit 600. The residual water discharge hole 524 may be at the lowermost end of the inner tube 520, and the diameter of the residual water discharge hole 524 may be smaller than the diameter of the upper end opening of the inner tube 520. Accordingly, the supply amount of the wash water flowing into the inner tube 520 may be larger than the drain amount, and the wash water may overflow in the inner tube 520.
The residual water discharge hole 524 may be located directly above the drain unit connection unit 514 connecting the wash water remaining in the outer tube 510 to the drain unit 800. Therefore, in the process of discharging the remaining wash water, the wash water remaining in the inner tube 520 may drain through the residual water discharge hole 524 at the lowermost end of the inner tube 520, such that the wash water may be discharged directly to the drain unit connection unit 514. As a result, the wash water remaining in the inner tube 520 may be prevented from remaining in the outer tube 510 in the discharge process once again and may drop into the drain unit connection unit 514 and in turn be discharged immediately.
The cap 530 may be fastened to the upper portion of the outer tube 510 to shield or close the inner and outer tubes 520 and 510. As the cap 530 and the outer tube 510 are fastened, the movement of the gas is blocked so that the gas may be stored in the dissolution space of the dissolving unit 500, and thus, the gas may be stored in the dissolving unit 500.
The cap 530 may further include a water supply direction switching portion 534, an air pocket portion 536, and an outer tube fixing unit 539, as well as the water supply line connection unit 532 described above.
Specifically, the cap 530, which includes the water supply line connection unit 532 and the water supply direction switching portion 534, is coupled to the upper end of the outer tube 510 to shield or close the outer tube 510. The wash water is then supplied from the water supply valve unit 32, and the water supply direction switching portion 534 switches the direction of the wash water introduced through the water supply line connection unit 532 to the direction of the inner tube 520.
The water supply line connection unit 532 may be connected to the water supply line L1 to supply the wash water from the water supply valve unit 32 into the dissolving unit 500.
The water supply line connection unit 532 may extend horizontally from the cap 530 to allow wash water to be introduced horizontally into the cap 530. Specifically, the wash water supplied vertically from the water supply valve unit 32 on the upper side of the dissolving unit 500 may be supplied in a horizontal direction to the water supply line connection unit 532 by switching the direction at least once. Thus, the wash water may enter the water supply line connection unit 532 in the horizontal direction of the cap 530 and then be switched to be discharged in the vertical direction to the inner space of the inner tube 520.
The water supply direction switching portion 534 may communicate with the discharging side or end of the water supply line connection unit 532, and is oriented in the vertical direction at the end of the horizontally-oriented water supply line connection unit 532. Thus, the supply direction switching portion 534 may switch the direction of the wash water from the water supply line connection unit 532 towards the inner tube 520.
The water supply direction switching portion 534 may be at a position corresponding to the center of the inner tube 520, such that the supplied wash water may be discharged to the inner tube 520.
For example, the water supply line connection unit 532 and the water supply direction switching portion 534 may be at an angle of 90 degrees or in an ‘L’ shape. This ‘L’ shape can prevent the wash water from the water supply line L1 from being directly injected into the inner tube 520. The wash water may be uniformly supplied by passing through the ‘L’ shape. On the other hand, when the water supply line connection unit has an ‘I’ shape, the wash water is directly injected from the water supply line L1. When being supplied by direct injection, the water supply is discharged relatively less uniformly. As a result, the overflow of the wash water in the inner tube 520 may occur irregularly, and the dissolution of the gas may not be performed smoothly. However, in accordance with the present embodiment, the wash water spreads out relatively uniformly after colliding with the side wall of the water supply direction switching portion 534 and is then discharged into the inner tube, and the wash water may be relatively uniformly supplied to the inner tube 520. Accordingly, it is possible to smoothly perform the dissolving action of the gas by the overflowing wash water.
Moreover, the water supply line connection unit 532 may be connected to an intermediate point of the water supply direction switching portion 534 along the vertical direction. Accordingly, the wash water supplied from the horizontal direction may enter the water supply direction switching portion 534 oriented in the vertical direction, may hit the inner wall of the water supply direction switching portion 534, and may be spread out along the vertical direction of the water supply direction switching portion 534. Specifically, the wash water may be not directly injected into the inner tube 520 by changing from the horizontal direction to the vertical direction, but may be spread in the vertical direction by colliding against the inner wall of the water supply direction switching portion 534. Accordingly, the flow of the wash water may be made more uniform. Since the wash water is more uniformly supplied to the inner tube 520, the gas in the dissolution space may be more uniformly supplied to the wash water, and the bubbles may be more uniformly formed.
Therefore, the dissolving unit 500 may input the wash water flowing from the water supply valve unit 32 in the horizontal direction by changing the flow of the wash water to the vertical direction, and it is possible to prevent directly injection of water from the water supply valve unit 32 into the dissolving unit 500.
The air pocket portion 536 may be on an opposite side of the water supply line connection unit 532 with respect to the water supply direction switching portion 534, and may communicate with the inner space of the dissolving unit 500 to provide a space to accommodate or store the gas.
Specifically, the air pocket portion 536 may be formed by extending the outer tube 510 to a height at which the water supply direction switching portion 534 extends from the upper portion of the cap 530, to create a space for storing the gas. The air pocket portion 536 may increase the volume of gas stored in the dissolving unit 500, and thus the amount of dissolved or mixed gas may increase.
The outer tube fixing unit 539 may combine and/or fix the cap 530 to the outer tube 510. The outer tube fixing unit 539 may extend to the outer side along the outer circumferential surface of the lower end of the cap 530 and may be or comprise a rib that fits in or to the cap fixing unit 519.
Therefore, in order to fix the outer tube 510 and the cap 530 to each other, the outer tube fixing unit 519 of the outer tube 510 may fit with the outer tube fixing unit 539 of the cap 530. The outer tube 510 and the cap 530 may be sealed while the cap fixing unit 519 and the outer tube fixing unit 539 are fastened. However, the cap fixing unit 519 and the outer tube fixing unit 539 are not limited to a shape of the rib, but may be or comprise a flange or the like.
Next, the nozzle unit 600 may generate micro-bubbles by receiving the wash water in which the gas is dissolved or mixed from the dissolving unit 500. Specifically, the nozzle unit 600 may split the bubbles in the wash water supplied from the dissolving unit 500 into micro-bubbles, or increase the amount of the bubbles to be discharged to the inner basket 22.
Here, referring to
The body portion 610 may include a dissolving unit connection unit 612, and the dissolving unit connection unit 612 may be connected to the supply line L2 to receive wash water containing bubbles (dissolved or mixed gas) therein from the dissolving unit 500.
The body portion 610 is supplied with the wash water in which gas is dissolved or mixed, and the wash water may be pressurized in the body portion 610. This body portion 610 may include a dissolving unit connection unit 612, a bubble generating portion accommodating unit 614, a pressing space 615, and one or more nozzle portion connection units 618.
The dissolving unit connection unit 612 may be connected to the supply line L2 to supply the wash water in which the gas is dissolved or mixed from the dissolving unit 500 into the nozzle unit 600.
The bubble generating portion accommodating unit 614 may be connected to the pressing space 615 to accommodate the bubble generating portion 620. The bubble generating portion accommodating unit 614 may communicate with the dissolving unit connection unit 612 and may extend and/or protrude toward the nozzle portion 640. The bubble generating portion accommodating unit 614 may be widened and/or extended, and may have a diameter larger than the dissolving unit connection unit 612. Specifically, the bubble generating portion accommodating unit 614 may correspond to the size, shape, and cross-sectional area of the bubble generating portion 620 so that the bubble generating portion 620 may be inserted therein. However, the bubble generating portion accommodating unit 614 may be longer than the bubble generating portion 620 so that the pressing space 615 may be between the dissolving unit connection unit 612 and the bubble generating portion 620 after the bubble generating portion 620 is inserted in the bubble generating portion accommodating unit 614.
The bubble generating portion accommodating unit 614 may have a step a predetermined distance along the length of the bubble generating portion accommodating unit 614 in order to form the pressing space 615 at the end connected to the dissolving unit connection unit 612 so that it may have a length corresponding to the predetermined distance. By placing or hanging the bubble generating portion 620 at this step, the bubble generating portion 620 may be spaced the predetermined distance from the dissolving unit connection unit 612 when it is inserted into the bubble generating portion accommodating unit 614. As such, it may be understood that the pressing space 615 is the space between the end of the dissolving unit connection unit 612 and the bubble generating portion 620.
The dissolving unit connection unit 612 may be connected to one end of the pressing space 615, so the wash water containing bubbles may be introduced into the pressing space 615. The pressing space 615 may be supplied with the wash water in which the gas is dissolved or mixed from the dissolving unit 500, and the wash water may be pressurized in the pressing space 615. Specifically, the wash water in which the gas is dissolved or mixed may be introduced into the pressing space 615 having a cross-sectional area wider than the supply line L2 through the supply line L2 having a narrow flow path, and thus the wash water in which the gas is dissolved or mixed may be pressurized before passing through the bubble generating portion 620 having a cross-sectional area which is smaller than the sectional area of the pressing space 615. The higher the pressure is, the more bubbles are generated in the wash water. Therefore, the pressure of the bubble-containing wash water in the pressing space 615 may increase, and such pressurized wash water is supplied to the decomposition unit 624.
The nozzle portion connection unit(s) 618 may be around the bubble generating portion accommodating unit 614, and may be connected to the body connection unit 648 of the nozzle portion 640 to fix the body portion 610 and the nozzle portion 640. The nozzle portion connection unit(s) 618 may fasten the body portion 610 to the nozzle portion 640, and the nozzle portion connection unit(s) 618 may extend from opposite sides of the upper portion and opposite sides of the lower portion of the outer peripheral surface of the bubble generating portion accommodating unit 614. However, two nozzle connection units 618 on opposite sides of the upper portion of the bubble generating portion accommodating unit 614 may extend in the direction of the nozzle portion 640, and two nozzle connection units 618 on opposite sides of the lower portion of the bubble generating portion accommodating unit 614 may extend toward the dissolving unit connection unit 612. This is because the lower portion of the body connection unit 648 extends toward the nozzle connection unit 618 when the nozzle portion connection units 618 is fastened to the body connection unit 648 of the nozzle portion 640, as will be described later. The nozzle portion connection unit(s) 618 may be formed such that the upper nozzle portion connection unit(s) 618 protrude toward the body connection unit 648 and the lower nozzle portion connection unit(s) 618 protrude toward the dissolving unit connection unit 612 to correspond to the body connection unit 648. Each nozzle portion connection unit 618 may include a hole through which a fastening member may penetrate or be inserted. A total of four nozzle portion connection units 618 may form a rectangle or square in which they are at vertexes of the rectangle or square, along the outer peripheral surface of the bubble generating portion accommodating unit 614.
The bubble generating portion 620 is inserted into the bubble generating portion accommodating unit 614 at one side of the pressing space 615. The bubble generating portion 620 may include a housing 622 in the body portion 610 and a plurality of decomposition units 624 on the inside along the periphery of the housing 622 at predetermined intervals. In one embodiment, it is to be understood that four decomposition units 624 are in the housing 622, but the disclosure is not limited to four, and may include one or more decomposition units 624.
The decomposition unit 624 may be a tube whose diameter widens along the direction of the fluid flow from the pressing space 615, indicating the flow path in the housing 622. A plurality of decomposition units 624 may be in the housing 622, the decomposition unit 624 may communicate with the pressing space 615, and the wash water introduced into the decomposition unit 624 from the pressing space 615 may pass through the decomposition unit 624 to generate micro-bubbles. In this regard, the opening through which the wash water is introduced into the decomposition unit 624 is referred to as an inlet 624a of the decomposition unit 624, and the opening through which the wash water is discharged from the decomposition unit 624 is referred to as an outlet 624b. The centers of the inlet 624a and the outlet 624b may be linear or on the same line, and the inlet 624a may have a smaller cross-sectional area than the outlet 624b. Thus, the decomposition unit 624 may have a tapered cross-sectional shape expanding from the inlet 624a to the outlet 624b.
The wash water in which the gas is dissolved or mixed may contain relatively large bubbles, and the wash water may be introduced into the inlet 624a of the decomposition unit 624 from the pressing space 615 and discharged to the outlet 624b. The diameter of the inlet 624a communicating with the pressing space 615 may be abruptly or significantly less than the diameter of the pressing space 615, and at the same time, the wash water flows into the inlet 624a from the pressing space 615 at an increased flow rate. After that, the wash water may pass through the gradually expanding decomposition unit 624, where the flow rate of the wash water decreases and the pressure rises. As a result, the bubbles in the wash water the pressing space 615 may be split in the decomposition unit 624 to generate micro-bubbles or new bubbles in the wash water.
A gasket 630 may be around the outlet side of the decomposition unit 624 of bubble generating portion 620. The gasket 630 may press at the end of the body portion 610 while surrounding the bubble generating portion 620 at the inside of the nozzle portion 640 when the bubble generating portion 620 is in the nozzle portion 640. Accordingly, the gasket 630 may be pressurized and fixed by the body portion 610 and the nozzle portion 640, thereby preventing leakage of micro-bubbles and/or the micro-bubble-containing wash water. The gasket 630 may be or comprise an O-ring, but is not limited thereto.
The nozzle portion 640 may be coupled to the body portion 610 so that the bubble generating portion 620 may be accommodated and fixed in place in the body portion 610, and may serve to discharge the wash water containing micro-bubbles into the inner basket 22. The nozzle portion 640 may include a first part 640a forming a first mixing space 642 and a second part 640b connected to the first part 640a, configured to discharge the wash water containing micro-bubbles toward an upper portion of the inner basket 22. The first part 640a and the second part 640b may have blocking parts 643 and 645 which block at least a portion of the flow of wash water from the decomposition units 624 so as not to directly inject the wash water into the inner basket 22, and may include micro-bubble mixing portions 642 and 644 configured to (further) mix the micro-bubbles generated in the decomposition unit 624 with the washing water that has been discharged from the decomposition unit 624 and slow down the flow of the wash water.
Specifically, the first part 640a may include (i) a first mixing space 642 communicating with the dissolving unit 624 and having the same cross-sectional area as the cross-sectional area of the housing 622 and (ii) a first blocking surface 643 that alters the flow of the wash water. Similarly, the second part 640b may include (i) a second mixing space 644 connected to the first mixing space 642 and having a smaller cross-sectional area than the first mixing space 642 and (ii) a second blocking surface 645 that alters the flow of the wash water flowing along the second mixing space 644.
The first mixing space 642 and the second mixing space 644 may increase the amount of the micro-bubble generation by preventing direct injection while maximizing the flow path.
The first mixing space 642 may have a diameter corresponding to the diameter of the bubble generating portion 620 and a cylindrical shape corresponding to the external shape of the bubble generating portion 620. The first mixing space 642 is a space where the wash water having the micro-bubbles from the decomposition unit 624 is mixed with the wash water that has been previously discharged from the decomposition unit 624 and whose flow rate has slowed down. Specifically, after passing through the decomposition unit 624, the wash water with a slow flow rate may be discharged to the first mixing space 642, and some of the wash water with the slow flow rate may stay in the first mixing space 642. In this case, the wash water continuously injected from the decomposition unit 624 and the wash water staying in the first mixing space 642 may collide and mix, the bubbles in the wash water may be further split, and the micro-bubbles may be more uniformly distributed in the wash water.
The second mixing space 644 allows the wash water discharged from the first mixing space 642 to stay for a certain period of time. At this time, additional micro-bubbles may be generated while the wash water staying in the second mixing space 644 may collide with the wash water that is rapidly discharging from the first mixing space 642.
In the embodiment, the second mixing space 644 may have a smaller diameter than the first mixing space 642, and the first mixing space 642 and the second mixing space 644 may have a step at an interface between them. In this case, one side of the step leading from the first mixing space 642 to the second mixing space 644 may be the first blocking surface 643. The step may have an edge at a height corresponding to the center line ‘C’ connecting the center of the inlet 624a of the decomposition unit 624 and the center of the outlet 624b.
The first blocking surface 643 may extend from the side of the first mixing space 642 and may be parallel to the outlet 624b side of the decomposition unit 624 or be inclined so as to protrude or extend toward the decomposition unit 624. As an example, the first blocking surface 643 may be a predetermined distance from the outlet of the nozzle portion 640 as one side forming the first mixing space 642. In this example, the end of the first blocking surface 643 may be located at a height corresponding to 90% to 110% of the distance from the side of the first mixing space 642 to the extension line of the centerline C of the decomposition unit 624. In the embodiment, shown is an example in which the end of the first blocking surface 643 is located at a height corresponding to the extension line of the center line C of the decomposition unit 624. As such, by forming the first blocking surface 643, it is possible to simplify the configuration of the nozzle portion 640 while blocking the direct injection and discharge of the wash water from the decomposition unit 624 and maximizing the size of the flow path through which the wash water is supplied.
The wash water will slow down in the first mixing space 642, where the flow path is widened from the narrower decomposition unit 624. The first blocking surface 643 may prevent the wash water with slow flow from discharging by direct injection from the decomposition unit 624 to the second mixing space 644. Therefore, the wash water, which is slowed and temporarily retained in the first mixing space 642 by the first blocking surface 643, may collide with the wash water injected from the dissolving unit 624 to strike the first blocking surface 643 and then into the first mixing space 642, thereby generating additional micro-bubbles. The first blocking surface 643 may be formed at an angle to prevent the direct injection of the wash water discharged from the decomposition unit 624. By preventing the direct injection, it is possible to allow the micro-bubbles generated in the decomposition unit 624 to spread evenly into the wash water and/or to prevent the micro-bubbles from being discharged immediately without being dissolved or suspended in the wash water for a sufficient time. Also, it is possible to generate additional micro-bubbles in the first mixing space 642.
In summary, according to the nozzle unit 600 of an embodiment of the disclosure, when the bubbles introduced from the dissolving unit 500 pass through the expanding decomposition unit 624, the pressure is increased and the flow slows down at the same time. Accordingly, the bubbles may then be split into micro-bubbles, and additional (micro)bubbles may be generated. The slow-flow micro-bubbles passing through the decomposition unit 624 may be discharged to the first mixing space 642. In this case, a portion of the micro-bubbles may be relatively slowly discharged from the first mixing space 642 to the second mixing space 644, and another portion of the micro-bubbles may collide with the first blocking surface 643 to prevent the direct injection. The micro-bubbles colliding with the first blocking surface 643 may not be directly injected into the second mixing space 644, but may be injected into the first mixing space 642, so that a collision may occur between the bubbles in the first mixing space 642, and then the bubbles may be split into micro-bubbles, and the amount of bubbles may increase. Thus, since the micro-bubbles may collide with the first blocking surface 643 so as not to be fed directly into the second mixing space 644 by direct injection, and additional micro-bubbles may be generated by the first blocking surface 643, the amount of micro-bubbles may increase.
The micro-bubbles in the first mixing space 642 are discharged to the second mixing space 644. The second mixing space 644 may serve as a guide to direct the micro-bubbles to a discharging position where they are discharged into the inner basket 22. The second blocking surface 645 may be at a portion of the second mixing space 644 near or approaching the discharging position. The micro-bubbles discharged from the first mixing space 642 collide with the second blocking surface 645, and the direct injection may be prevented once more. The bubbles discharged in the bubble state from the first mixing space 642 may collide with the second blocking surface 645 and may be split into micro-bubbles, which may increase the amount of micro-bubble generation. In addition, since the second blocking surface 645 may be near the discharging position, the micro-bubbles discharged from the second blocking surface 645 may be supplied directly into the inner basket 22. In addition, the nozzle portion 640 may further include a discharging portion 646, a body connection unit 648, and a nozzle fixing unit 649.
The wash water containing the micro-bubbles may be discharged to the washing space through the discharging portion 646. The discharging portion 646 may have a wider cross-section toward the discharging port. The inner surface of the discharging portion 646 may include the second blocking surface 645. In addition, the discharging portion 646 may be inclined at a predetermined angle in the direction of the inner basket 22 from the second mixing space 644. The second blocking surface 645 may be inclined at a predetermined angle in the direction of the inner basket 22 so as to correspond to the discharging portion 646. Since the discharging portion 646 is inclined and open or directed toward the inner basket 22, it may prevent scattering of the micro-bubbles discharged to the inner basket 22.
The body connection unit 648 may include a surface extending from one end of the nozzle portion 640 in the vertical direction of the flow path of the nozzle unit 600 and may include holes at a position corresponding to the nozzle connection unit 618 of the body portion 610 on the extended surface. Fastening members may pass through or be inserted into the holes. Thus, the body connection unit 648 is brought into contact with the nozzle connection unit 618 of the body portion 610, and the fastening members such as bolts may be inserted or passed through the holes into the nozzle portion connection unit(s) 618 to fasten the body portion 610 and the nozzle portion 640.
In addition, the lower portion of the body connection unit 648 may have a shape extending in the direction of the body portion 610 from the upper portion so that the nozzle portion 640 supports the bubble generating portion 620 more stably (e.g., than the lower portion). For example, the lower portion of the body connection unit 648 may substantially or entirely cover the bubble generating portion 620, and the upper portion of the body connection unit 648 may have a predetermined length exposing part or all of the bubble generating portion 620. Accordingly, nozzle portion connection units 618 on the upper portion may extend toward the nozzle portion 640, and nozzle portion connection units 618 on the lower portion may extend toward the dissolving unit connection unit 612.
The nozzle fixing unit 649 may be on opposite sides of the body connection unit 648 in a direction perpendicular to the body connection unit 648. That is, the nozzle fixing unit 649 may be parallel to the flow path of the nozzle unit 600. Holes may be in the nozzle unit fixing unit 649 so that fastening members may be inserted therethrough. Thus, the nozzle unit 600 may be secured to the cabinet cover 14.
The flowing principle of the wash water flowed by the nozzle unit 600 according to one embodiment of the disclosure is summarized as follows: the wash water introduced through the dissolving unit connection unit 612 may be introduced into the pressing space 615 and be pressurized while staying there for a predetermined time. Thereafter, bubbles in the wash water in the pressing space 615 may be split into micro-bubbles in the wash water or may generate other micro-bubbles as they pass through the decomposition unit 624. The wash water discharged from the decomposition unit 624 into the first mixing space 642 is at least partially redirected by the first blocking surface 643 into the first mixing space 642 and stays in the first mixing space 642 for a certain period of time after colliding against the first blocking surface 643. Accordingly, additional micro-bubbles may be generated, and the micro-bubbles may be evenly distributed within the wash water. In addition, the wash water containing micro-bubbles passing through the first mixing space 642 may again collide with the second blocking surface 645 of the second mixing space 644 to increase the micro-bubble generation, while preventing further direct injection of the micro-bubbles. Therefore, it is possible to improve the washing abilities and rinsing abilities of the wash water and washing machine by increasing the micro-bubble production.
Referring to
The center of the plate 140 may have an input hole 141 to allow the laundry to be introduced into the inner basket 22 in a size and/or amount corresponding to the diameter and/or size of the inner basket 22. The user may input the laundry through the input hole 141.
The detergent container containment portion 142 may be at one point around the input hole 141 of the plate 140. The detergent container receiving portion 142 may correspond to the size and shape of the detergent container 30, such that the detergent container 30 may slidably open and close.
The nozzle installation groove 144 may enable the nozzle unit 600 to be installed at another point around the input hole 141 of the cabinet cover 14.
The nozzle coupling unit 146 may be on the bottom surface of the outer side of the input hole 141 of the cabinet cover 14 so that the nozzle unit 600 may be coupled to the cabinet cover 14. The nozzle coupling unit 146 may have a cavity into which bolts 670 to be described later may be inserted.
Also, the washing machine 1 according to one embodiment of the disclosure may further include a nozzle cover 650 to cover the nozzle unit 600.
The nozzle cover 650 may cover a portion of the nozzle unit 600 in the cabinet cover 14 to prevent the nozzle unit 600 from being contacted by the laundry that is introduced into the input hole 141. In addition, the nozzle cover 650 may protect the nozzle unit 600 and provide the user with aesthetic feel as a portion exposed to the user. The nozzle cover 650 may include a shield unit 652, nozzle cover fixing units 654, coupling holes 655, and a connection unit 656.
The shield unit 652 may shield a portion of the nozzle unit. The shield unit 652 is a cover portion that covers the second blocking surface 645 and the discharging portion 646 of the nozzle portion 640 and may be exposed to the user. The shield unit 652 may protect the discharging portion 646, and may add aesthetics for the user. The shield unit 652 may correspond to the nozzle installation groove 144 in the plate 140 so that a gap may not arise when the shield unit 652 is in the nozzle installation groove 144. Therefore, the inner structure of the plate 140 may not be exposed to the user, and foreign matter may be prevented from entering through the plate 140.
The nozzle cover fixing unit 654 may be connected to the shield unit 652 by a connection unit 656, and the nozzle cover fixing unit 654 may be fixed to the nozzle coupling unit 146 together with the nozzle unit 600 at the bottom of the plate 140. The nozzle cover fixing unit 654 may include the coupling holes 655 for insertion into the nozzle coupling unit 146.
The washing machine 1 according to one embodiment of the disclosure may further include bolts 670 for fixing the nozzle unit 600 to the nozzle coupling unit 146 and vibration-proof rubber gaskets or rings 660 fitting around the bolts 670 to absorb vibrations in the nozzle unit 600.
Each vibration-proof rubber gasket or ring 660 may include a nozzle portion fitting groove 662, a damping unit 664, and a bolt head supporting unit 666.
The nozzle portion fitting groove 662 may be at one end in the bottom surface direction of the cabinet cover 14 of the vibration-proof rubber gasket or ring 660 so that a portion of the nozzle unit 600 may be fitted with the rubber gasket or ring 660. Specifically, the nozzle portion fitting groove 662 may be around the outer circumferential surface of the vibration-proof rubber gasket or ring 660. The nozzle fixing unit 649 is fitted to the nozzle portion fitting groove 662 so that the nozzle unit 600 may be fixed. Thus, the nozzle portion fitting groove 662 may correspond to the size and shape of the hole formed in the nozzle fixing unit 649.
The damping unit 664 may be between the nozzle portion fitting groove 662 at one end of the rubber gasket or ring 660 and the bolt head supporting unit 666 at the other end of the rubber gasket or ring 660, and may be elastically deformable (e.g., bent in a jar shape). The damping unit 664 may be elastically deformed in the longitudinal direction of the vibration proof rubber gasket or ring 660 (that is, in the direction of the bolt head supporting unit 666 from the nozzle portion fitting groove 662), such that the vibrations from the washing machine 1 and vibrations, trembling and the like from the nozzle unit 600 of the micro-bubble generator BG may be absorbed.
The bolt head supporting unit 666 may be at the other end of the vibration proof rubber gasket or ring 660 to support the head of the bolt 670. The bolt head supporting unit 666 may be supported in contact with one side of the bolt head 670.
The bolt 670 may include a bolt head 672 and an insert 674. The bolt 670 may be inserted through the bolt head supporting unit 666 of the vibration-proof rubber gasket or ring 660 toward the nozzle portion fitting groove 662. Accordingly, when the bolt 670 is inserted, the bolt head 672 may contact and be supported by the bolt head supporting unit 666. The gasket or ring insertion portion 674 may be at an intermediate portion of the bolt 670 and may be a portion covered by the vibration proof rubber gasket or ring 660.
The bolt 670 may be fixed to the nozzle coupling unit 146 by passing through the vibration-proof rubber gasket or ring 660, the nozzle unit 600 and the nozzle cover 650 sequentially. Specifically, the bolt 670 may be inserted and fixed into the cavity in the nozzle coupling unit 146 after passing through the insertion hole in the center of the vibration-proof rubber gasket or ring 660, the nozzle fixing unit 649 of the nozzle unit 600, the nozzle cover fixing unit 654, and the coupling hole 655 in the nozzle cover fixing unit 654 of the nozzle cover 650, sequentially.
Thus, the nozzle unit 600 may be in the input hole 141 of the cabinet cover 14 and positioned above the inner basket 22. Accordingly, the micro-bubbles in the dissolving unit 500 and the nozzle unit 600 may be supplied into the inner basket 22 without being extinguished.
The drain unit 700 may discharge the wash water remaining in the dissolving unit 500 to the main drain hose 34 after completing the supply of the wash water containing the micro-bubbles to the inner basket 22.
In addition, the drain unit 800 may discharge the wash water remaining in the dissolving unit 500 to the main drain hose 34 after completing the supply of the wash water including the micro-bubbles. The drain unit 800 is for discharging the wash water in the dissolving unit 500 externally, and may be or comprise an electronic valve. Specifically, the dissolving unit 500 receives the wash water from the water supply valve unit 32 to generate micro-bubbles, and supplies the wash water including the micro-bubbles to a washing space (e.g., inside the outer basket 20 or the inner basket 22). After the wash water including the micro-bubbles is completely supplied, the drain unit 800 selectively discharges the wash water remaining in the dissolving space. The discharge operation of the drain unit 800 may be controlled by the control unit 40.
The drain unit 800 includes a first connection portion 810 connected to the dissolving unit 500, a second connection portion 820 connected to the main drain hose 34, and an anti-vibration member 830 for absorbing vibrations (e.g., at the time of installation).
The first connection portion 810 may be at one side of the drain unit 800 and may be connected to the first drain line L3. That is, the first connection portion 810 is connected to the first drain line L3 so that the wash water remaining in the dissolving unit 500 may be drained.
The second connection portion 820 is on the opposite side of the first connection portion 810 and may be connected to the second drain line L4. That is, the second connection portion 820 is connected to the second drain line L4 so that the wash water drained from the first connection portion 810 may be discharged through the main drain hose 34.
Specifically, when water is supplied to the dissolving unit 500 and the inner basket 22 from the water supply valve unit 32, the control unit 40 may close the main drain valve 36 and the drain unit 800 so that drainage is not performed through the main drain hose 34. Therefore, the wash water may not be discharged through the second drain line L4 connected to the main drain hose 34 when water is supplied to the dissolving unit 500 and the inner basket 22. That is, in the water supply state, the wash water in the dissolving unit 500 and the outer basket 20 may not be discharged.
When the water supply to the dissolving unit 500 and the inner basket 22 from the water supply valve unit 32 stops and the state of the washing machine 1 is changed to the drainage state, the control unit 40 may open the main drain valve 36 and the drain unit 800 so that drainage is performed through the main drain hose 34. Therefore, the wash water may be discharged through the second drain line L4 connected to the main drain hose 34.
The drain unit 800 may be on the base 12 of the cabinet 10 and may include an anti-vibration member 830 for absorbing vibrations. Specifically, the drain unit 800 may be coupled to the base 12 at the lower portion of the cabinet 10 through a separate fastening member (not shown). In this case, one or more anti-vibration members 830 may be provided on the fastening member (not shown), whereby vibrations that may occur at the time of drainage of the drain unit 800 and vibrations that may occur at the time of washing in the inner basket 22 and the outer basket 20 can be absorbed.
Hereinafter, the description will be made on the operation and effect of the washing machine 1, the micro-bubble generator BG and the method of controlling the washing machine 1 in accordance with one embodiment of the present disclosure.
First, the wash water may be supplied from an external water supply source via a water supply valve unit 32. Next, the gas may be dissolved or mixed in the wash water supplied from the dissolving unit 500.
Herein, in order to dissolve or mix the gas in the wash water in the dissolving unit 500, the wash water may be supplied through the water supply line connection unit 532 in the horizontal direction of the cap 530 from the water supply valve unit 32 above the dissolving unit 500, and the horizontal flow direction of the wash water in the cap 530 may change to the vertical direction by the water supply direction switching portion 534 of the cap 530. The wash water may be relatively uniformly discharged by the water supply direction switching portion 534, and may fill the inner tube 520 and then overflow. The wash water overflowing from the inner tube 520 may enter the space between the inner tube 520 and the outer tube 510 to allow the gas to dissolve or mix in the wash water.
The control unit 40 may close the main drain valve 36 and the drain unit 800 so that the wash water supplied into the dissolving unit 500 and the outer basket 20 is not drained. That is, during the washing operation, water may not be drained from the dissolving unit 500 or the outer basket 20. Accordingly, it is possible to prevent the user from requesting an unnecessary repair or service due to any misunderstanding that the washing machine has a defect such as leakage when drainage is performed during the washing process, although water is normally drained from the micro-bubble generator, and the washing machine has no defect when the water is drained from the micro-bubble generator.
By this process, the wash water in which the gas is dissolved or mixed is supplied from the dissolving unit 500 to the nozzle unit 600, and the nozzle unit 600 may form micro-bubbles by splitting the bubbles in the wash water.
The bubbles formed by dissolving or mixing the gas in the wash water in the dissolving unit 500 may flow into the pressing space 615 in the body portion 610 of the nozzle unit 600 and may be pressurized. The flow rate may increase when entering the inlet 624a of the small diameter decomposition unit 624, whose diameter is smaller than the pressing space 615. Subsequently, the bubbles in the water with the increased flow rate pass through the outlet 624b extending from the inlet 624a. Since the flow slows down and the pressure increases while passing through the decomposition unit 624, the bubbles may be split into micro-bubbles. A portion of the micro-bubbles discharged from the decomposition unit 624 may be injected into the first mixing space 642 without being directly injected by contacting the first blocking surface 643 in the nozzle portion 640, and the amount of micro-bubble generation may increase during the collision between the bubbles. The wash water discharged from the first mixing space 642 may pass through the second mixing space 644, may be prevented again from being directly injected by the second blocking surface 645, and may then be discharged through a discharging portion 646, during which the amount of micro-bubble generation may increase. In the course of the above processes, the discharged micro-bubbles may flow into the inner basket 22 by the aid of the inner surface of the discharging portion 646 and/or the second blocking surface 645. Thus, the nozzle unit 600 may discharge the wash water containing the micro-bubbles into the inner basket 22 where the laundry is accommodated.
When the washing operation is complete, and the water supply from the water supply valve unit 32 stops, bubbles may no longer be generated in the dissolving unit 500. At this time, the wash water remaining in the dissolving unit 500 after the bubbles are generated needs to be discharged externally. In addition, the wash water in the outer basket 20 after the washing operation also needs to be discharged externally, and fresh wash water has to be supplied. To this end, the control unit 40 can open the main drain valve 36 and the drain unit 800. Accordingly, the wash water remaining in the dissolving unit 500 may be discharged to the main drain hose 34 through the first drain line L3 and the second drain line L4, and the wash water remaining in the outer basket 20 may be discharged to the main drain hose 34.
When the wash water in the outer basket 20 and the dissolving unit 500 is drained at the same time, if the water level of the wash water in the outer basket 20 is higher than the water level of the wash water in the dissolving unit 500, the wash water in the outer basket 20 may flow back to the dissolving unit 500 due to an open flow path in the drain unit 800. In such a case, foreign substances from the laundry in the washing process may be in the wash water and may enter the dissolving unit 500. As a result, the first drain line L3 and the second drain line L4 may become clogged. However, since the drain unit 800 includes an electronic valve configured to prevent backflow (e.g., having a backflow prevention function), such a wash water backflow problem may be prevented.
Also, the backflow of the wash water from the outer basket 20 to the dissolving unit 500 may be prevented by using a separate level measuring sensor (not shown). Specifically, the controller 40 measures the level of the wash water in the outer basket 20 using the level measuring sensor (not shown). When the level of the wash water in the outer basket 20 is below a certain level, or after the wash water in the outer basket 20 has been completely or substantially completely drained, the controller 40 may open the drain unit 800 so that the residual water in the dissolving unit 500 is discharged.
Hereinafter, a washing machine 1′ in accordance with another embodiment of the present disclosure will be described with reference to
Referring to
The main drain pump unit 35 is connected to and/or at one point of the main drain hose 34 and includes: a housing 351 having a pressurizing space for pressurizing the wash water; a second drain unit connection portion 352 connected to the drain unit 800; a main drain hose connection portion 353 connected to the main drain hose 34; a drain portion 354 for draining the wash water pressurized in the housing 351; a filter 355 for filtering foreign substances in the wash water flowing into the housing 351; and a driving portion 356 for transmitting a driving force.
The housing 351 is connected to the main drain hose 34 and may have a pressurized space for pressurizing the wash water. Here, the wash water pressurized in the housing 351 may be the wash water from the outer basket 20 and the wash water from the dissolving unit 500.
The housing 351 may be connected to the third drain line L5 by the second drain unit connection portion 352. That is, the housing 351 is connected to the third drain line L5 to selectively receive the wash water remaining in the dissolving unit 500.
Further, the housing 351 may be connected to the main drain hose 34 through the main drain hose connection portion 353. That is, the housing 351 is connected to the main drain hose 34 to receive the wash water from the outer basket 20. In other words, the housing 351 may selectively receive the wash water from the outer basket 20 and the dissolving unit 500 by when the control unit 40 controls the drain unit 800 and the main drain pump unit 35.
The wash water pressurized in the housing 351 may be discharged through the drain portion 354. The drain portion 354 is on one side of the housing 351 and may extend outside the cabinet 10. That is, the drain portion 354 can discharge the wash water pressurized in the housing 351 to the outside of the cabinet 10.
On one side of the housing 351, a filter 355 may be configured to filter foreign substances in the wash water. The filter 355 may be on one side of the housing 351 to filter foreign substances in the wash water flowing into the housing 351. In this embodiment, the filter 355 may also extend to the outside of the cabinet 10, so that the user can easily replace the filter 355.
The wash water in the housing 351 may be pressurized by the driving portion 356. The driving portion 356 may be at one side of the housing 351 that does not overlap with the second drain unit connection portion 352 and the main drain hose connection portion 353. The driving portion 356 may be coupled to the base 12 of the cabinet 10 by a separate fastening member (not shown).
When the wash water is pressurized in the housing 351 by the driving portion 356, air bubbles may be generated in the housing 351. The bubbles generated in the housing 351 may deteriorate the performance of the main drain pump unit 35. In general, a pump may include a separate cavitation hose to discharge the bubbles in the housing 351 externally (e.g., to the outside). However, the main drain pump unit 35 of this embodiment does not have a separate cavitation hose, and may discharge the bubbles in the housing 351 through the third drain line L5, which supplies or carries the wash water from the dissolving unit 500. That is, the third drain line L5 may be a passage through which the bubbles in the housing 351 move, as well as a passage through which residual water in the dissolving unit 500 is discharged. Accordingly, the configuration of the washing machine 1′ may be simplified, and the productivity of the washing machine 1′ may be improved.
Specifically, when the wash water is supplied to the dissolving unit 500 and the inner basket 22 from the water supply valve unit 32, the control unit 40 closes the main drain valve 36 and the drain unit 800, and controls the main drain pump unit 35 so that drainage is not performed.
When the water supply from the water supply valve unit 32 is completed and a state of the washing machine 1′ is changed to the drainage state, the control unit 40 opens the main drain valve 36 and the drain unit 800, and drives the main drain pump unit 35. That is, the wash water in the dissolving unit 500 and the outer basket 20 may be discharged to the outside by the driving force of the main drain pump unit 35.
When the wash water is discharged through the main drain pump unit 35, air bubbles may be generated in the housing 351 of the main drain pump unit 35. The bubbles generated in the housing 351 may be supplied to the dissolving unit 500 along the third drain line L5 and the first drain line L3 through which the wash water in the dissolving unit 500 is discharged. The bubbles supplied to the dissolving unit 500 may be provided to the nozzle unit 600 through the supply line L2.
Hereinafter, a control method of the washing machine 1′ and the washing machine 1 in accordance with one or more embodiments of the present disclosure will be described.
The washing machine 1′ in accordance with an embodiment of the present disclosure may supply the wash water to the dissolving unit 500 of the micro-bubble generator BG through the water supply valve unit 32. When the wash water is supplied, a main drain control device may close the main drain hose 34 through which the wash water in the outer basket 20 is drained, and the drain unit 800 may close a drain line of the micro-bubble generator BG in S100′. Herein, the drain line of the micro-bubble generator BG may include both the first drain line L3 and the third drain line L5, and the main drain control device may include both the main drain valve 36 and the main drain pump unit 35. That is, in the water supply state, the washing machine 1′ closes the main drain valve 36 and the drain unit 800 and controls the main drain pump unit 35 to prevent the discharge of the wash water in the outer basket 20 and the wash water in the dissolving unit 500.
When the supply of the wash water to the micro-bubble generator BG from the water supply valve unit 32 is stops, the main drain control device may open the main drain hose 34 to drain the wash water from the outer basket 20, and the drain unit 800 may open the drain line of the micro-bubble generator BG to drain the wash water remaining in the dissolving unit 500 in S200′. That is, in the drainage state, the washing machine 1′ opens the main drain valve 36 and the drain unit 800 and pressurizes the wash water from the outer basket 20 and the wash water from the dissolving unit 500 using the main drain pump unit 35 to discharge the wash water.
In a process of pressurizing the drained wash water using the main drain pump unit 35, air bubbles may be generated in the housing 351 of the main drain pump unit 35. The bubbles generated in the housing 351 may be supplied to the dissolving unit 500 along the drain line through which the wash water from the dissolving unit 500 drains. The bubbles supplied into the dissolving unit 500 may be discharged to the nozzle unit 600 along the supply line L2, and thus, the gas in the bubbles can escape the washing machine 1′ without leakage of water.
As set for the above, in a washing machine and a control method thereof in accordance with embodiments of the present disclosure, it is possible to prevent a user from mistakenly thinking that the washing machine is defective and requesting an unnecessary repair or service from the manufacturer.
Further, it is possible to improve productivity by simplifying the configuration of washing machines including a drain pump.
As described above, while the present disclosure has been described in connection with a washing machine and a control method thereof, it is merely an example and the present disclosure is not limited thereto. It should be understood that the present disclosure has the widest range in compliance with the basic idea disclosed in the disclosure. Although it is possible for those skilled in the art to combine and substitute the disclosed embodiments to embody other types that are not specifically disclosed in the disclosure, they do not depart from the scope of the present disclosure as well. In addition, it will be apparent to those skilled in the art that various modifications and changes may be made with respect to the disclosed embodiments based on the disclosure, and these changes and modifications also fall within the scope of the present disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2017-0037132 | Mar 2017 | KR | national |
