In general the present invention relates to a modular waste water treatment process in which a series of modules can be assembled to form a waste water treatment system.
According to recent reports based on three years of research, in approximately 25 years, fresh water may be very scarce. Studies indicated that the entire world's population may go require more water by 2040. Remarkably by 2020, between 30 and 40 percent of the world's population could be adversely affected by water shortages.
International water shortages now are commonly being experienced where ongoing demands continue for agriculture and manufactured goods to supply an ever growing population. This valuable water resource is rapidly also diminishing due to ongoing world-wide droughts and the global pollution of lakes, rivers and our oceans.
Due to looming shortages, waste water recycling for manufacturing could become extremely important, not only for environmental aspects, but also to the rising costs associated with waste water treatment and water handling.
Over the years a wide variety of processes have been developed to perform waste water treatment. Typically most waste water treatment methods rely on chemical clarifiers, filters or filtration by membranes to separate contaminates or their sub-constituents from a waste water stream. Filters and membranes provide micron or submicron filtration and are commonly used to remove chemicals, salts, metals and aquatic microorganisms.
U.S. Pat. No. 7,815,804 B2 to Nagghapan, is an example of a filter and membrane system which are combined and used in the treatment of a waste water stream. Nagghapan teaches the use of ion exchange followed by a filtration and membrane process to remove total suspended solids, (TSS) and total dissolved solids, (TDS) from the fluid).
Both filtration and membrane systems rely on pumps to move and push fluid through the filtration system. Contaminate volume is typically based on milligrams per liter, (mg./l) and where the life span of the filter or membrane system can be determined by the contaminate levels and to the volume of water being subjected to the filtration process. Most filters and membrane processes are maintenance intensive and are costly to replace,
Waste water treatment can also include the use of chemicals for the removal of organics and the neutralization of some types of inorganic contaminate. However, the downfall of chemical treatment is the tradeoff between the treatments of harmful inorganics in exchange for potential harmful chemicals. U.S. Pat. No. 4,035,289A to Guillerrne, Gratacos, Sirnins and Tramier teaches a method to flocculate organics with chemical agents and then the acidification of the effluent for pH balancing. Chemical treatments typically require time for activation to produce a desirable treatment result.
Electrocoagulation processes are commonly used in the treatment of waste water. Electrocoagulation involves the use of electrical current being applied to an anode and cathode and where molecular compounds can be disassociated or oxidized by means of current transfer within the influent. As for example in electrolysis, molecular disassociation of water takes place once 1.24 volts bas been applied to an anode and cathode, breaking down water molecules to produce both hydrogen and oxygen which forms a gaseous vapor consisting of micro bubbles.
Similar to water, other bi-polar molecular compounds can be disassociated by applying voltage to a waste water stream; See for example, http://en.wikipedia.org/wiki/Chemical polarity.
The waste water acts as an electrolyte for voltage transfer between an anode and cathode, and where electro-negative or bi-polar molecules electrically react with the inputted voltage.
U.S. Pat. No. 4,035,289A to Huang, Huang, Lee and Lin teach the method of electrolytic compound reductions using ferric ions to improve a fluidized carrier, and thus a high proportion of iron (III) to iron (II) can be sustained in the system to purify waste water. However, this method requires the continual addition of hydrogen peroxide to the influent for the treatment process.
U.S. Pat. No. 4,014,766A to Watanabe and Nojiri teach a method where waste water is subjected to electrolysis within an electrolytic cell having an anode comprising as insoluble central electrode and where a body of iron particulate is disposed there around and in electrical contact therewith, whereby impurities in the waste water become occluded within a flocculation of iron hydroxide formed by electrolytic dissolution of the iron pieces, and the flocculation containing the impurities is subjected to oxidation processing and is thereafter separated. A magnetic field can be applied to the waste water thus treated to thereby promote sedimentation of the flocculation.
China patent CN 103266330A discloses an electrolysis process utilizing a plurality of bipolar membranes within a series of tanks. The bipolar membrane polar distance electrolysis tank comprises a plurality of unit electrolysis tanks and semi-unit electrolysis tanks at two ends, an ion membrane and a sealing gasket being arranged among the plurality of unit electrolysis tanks and between the unit electrolysis tanks and the semi-unit electrolysis tanks, at least one of the unit electrolysis tanks comprising four frames (1), an anode chamber (2) and a cathode chamber (3) are arranged in the four frames (1), the anode disc (2.1) of the anode chamber (2) and the cathode disc (3.1) of the cathode chamber (3) are buckled on the four frames (1) in a back-to-back manner, an anode gas-liquid separation box (2.4) is arranged in the anode chamber (2), and a cathode gas-liquid separation box is arranged in the cathode chamber (3).
A primary object of the present invention is to provide an expandable waste water treatment system comprising a series of at least one or more treatment modules, preferably not more than two treatment modules, and a plurality of contaminant collection modules; at least one contaminant collection module comprises a contaminant collection chamber; at least one treatment module comprises a treatment tank having an inlet and an outlet and at least one collection module, and at least one treatment tank houses an anode and cathode array comprising a material selected from the group consisting of a mixed metal oxide, ion donating materials, and a combination thereof; the plurality of contaminant collection modules includes a first contaminant collection module, a last contaminant collection module, and/or one or more intermediate contaminant collection modules; the series begins with the first contaminant collection module, ends with the last contaminant collection module, and, optionally includes an intermediate contaminant collection module between treatment modules in the series; optionally the treatment module can begin with a treatment tank followed by a collection tank optionally followed by a second treatment tank; the intermediate contaminant collection module comprises an inlet and an outlet connected by an internal fluid pathway running beneath the contaminant collection chamber, wherein the inlet of the intermediate contaminant collection module interfaces with the outlet of a treatment tank of a first treatment module in the series, and the outlet of the intermediate contaminant collection module interfaces with the inlet of a treatment tank of a second treatment module in the series, and wherein the anode and cathode array are separated by at least about 0.125 inch (3.175 mm) to less than 0.5 inch (1.27 cm), preferably from about 0.125 inch (3.175 mm) to about 0.375 inch (9.525 mm), wherein the spacing is substantially uniform.
As used herein, substantially uniform spacing means that there is about 0.125 inches (3.175 mm)+ or minus 10 percent variation in spacing between and across the electrodes, and wherein the electrodes do not touch.
As an example of modular expandability, the treatment system utilizes a beginning collection chamber which is attached to a main electrolytic treatment module. A second or center collection chamber can be attached at the oppose end and where this center collection chamber is equipped to provide a fluid pathway for transferring fluid from a first into a second electrolytic treatment module. At the end of the second module, another center section can be placed for the addition of a third treatment module or an ending collection chamber can be installed to complete the treatment system,
The waste water influent slated for treatment can be introduced into the system in continuous flow and where this influent is used as an electrolyte for electrical conductively between an anode and cathode array, Once DC voltage is applied to the array, micro bubbles of hydrogen and oxygen are produced, and once these bubbles generate and release from the anode and cathode arrays, they begin rising up through the water column and attach to contaminate flocculations formed by electro-chemistry reactions. Once contaminates reach the surface, they can be skimmed by a surface skimming device and deposited into either the beginning, center or ending contaminate collection chambers.
Electro-Coagulation is an electrochemistry method used to coagulate wastewater contaminates for ease of separation and collection from the wastewater stream. Wastewater when exposed to a controlled electrical field allows microscopic solids to attract, (like aluminum) organics droplets that can form higher concentrations of solids for greater removal efficiencies.
Selective material types or coatings applied to the anodes and cathodes provide several unique abilities in utilizing half redox ion reactions in which can enhance the fluid treatment process. Mixed Metal Oxidizes, (MMO) typically used are non-donators of ions to the influent and where based on the type of MMO's selected, certain electrochemistry reactions can occur. Highly oxidizing species such as peroxides and hydroxy ions are formed which can oxidize organics, metals, algae, and bacteria. If salt is present chorine and bleach can be formed as other oxidizing species.
If the influent has concentrations of hydrocarbons, the electrochemistry effect allows oily-waste water composed of suspended oil droplets interspersed with solids to neutralize and interact chemically. Therefore under suitable conditions of controlled and carefully-applied DC voltage, several unique physic-chemical effects result:
The coalescing of neutralized charges which surround hydrocarbon droplets allows them to quickly coagulate out of an emulsion. This applies to both heavy and to aromatic-hydrocarbons, with most specific results dependent upon molecular weights and their concentration within the influent.
Chemical oxidation occurs to allow the creation of free hydroxyl, OH-radicals within the influent in which rapidly and aggressively coalesce hydrocarbons, other particulate and dissolved solids. Applied DC voltage to the influent also breaks down complex organic molecules, including high molecular weight structures which may be resistant to other forms of treatment. Examples of these heavier compounds could be classified as pesticides, herbicides, dyes and wet-processed chemicals.
Biological inactivation also results from free hydroxyl radicals which rapidly and aggressively combine to destroy bacteria, viruses, cysts, macrophages and other organic biological contaminants, very similar to the effect of using ozone, but at a magnitude greater.
The electrochemistry process also works to remove metals by forming stable metallic oxides which rapidly precipitate from solution as particles which allow removal by filtration downstream of the device.
The present invention used at a constant flow rate has successfully been tested to recover and remove hydrocarbons from oil field produced water, oil ballast water, drilling fluids, gas or oil pipeline entrained water and refinery processed water. Insoluble oils and other contaminants are coalesced and skimmed from the surface for collection. As quantified by the University of California, Davis, in oil well produced water tested, an oil recovery rate of 53% is achieved with the remaining hydrocarbon constituencies (46.4%) removed by downstream filtration, achieving 99.6% overall removal efficiency.
In response to some of the aforementioned methods and systems used In the treatment of waste water will be addressed by the fields of the present invention. These and other features and advantages may be incorporated into certain embodiments of the invention which will become more fully apparent from the following description and appended claims.
Due to method redundancy required for system expansion or reduction, the present invention explanations should be interpreted as “a series of” unless otherwise noted. Therefore, once explained, the present invention does not require that all the advantageous features be described herein or be incorporated into every embodiment of the invention.
The present invention will become more fully understood from the brief description of the accompanying drawings:
The present invention is being presented as an affordable waste water treatment solution for industrial waste water recycling. The invention provides expandable modules in which could be used by a small “Mom and Pop” factory as well as scalable systems for large industrial applications in which to process several hundred tons of waste water daily.
Once the treatment system has been sized for influent volume, an ending or aft contaminate collection chamber 10 is installed to complete the treatment system.
Once contaminate chambers, 2, 6, and 10 are full of contaminates, drainage is accomplished through drains 16, 18 and 20. Contaminate chamber drainage can be achieved by individual chamber piping or the contaminate drain piping can connected together for evacuation to a centralized disposal location.
Main treatment modules 4 and 8 should be considered larger in size then collection chambers 2, 6 and 10, and where main treatment modules 4 and 8 provide housing for a series of anodes and cathodes, 12 and 14.
Once DC voltage is applied to the influent, anodes and cathodes 12 and 14 produce micro bubbles composed of hydrogen and oxygen. As these bubbles generate and release from the anodes and cathodes, they rise up through the water column and attach to contaminate flocculation formed by electro-chemistry reactions. Electro-Coagulation is an electrochemistry method used to coalesce contaminate in 1 wastewater for ease of separation and collection. Wastewater when exposed to electrically controlled fields allow microscopic solids to attract, (like magnetism) forming higher concentrations of solids for greater removal efficiencies.
Once contaminates reach the surface, they can be skimmed from the surface by a skimming device which deposits collected contaminates into either the beginning 2, center 6 or ending 10 contaminate chambers.
Collection chamber 2 is configured slightly different than contaminate collection chamber 6 and 10 as illustrated by
Outward facing wall 22 is configured at the same elevation as exterior side walls 26. Side
walls 26 are taller in elevation than interior wall 24 and where interior wall 24 is configured lower to allow the entry and depositing of contaminates from the skimming device, into the collection chamber.
Collection chamber 2 is further equipped with a centralized drain 16 which is used to evacuate collected contaminates.
In reference to
Collection chamber 10 is equipped with a centralized drain 32 used to evacuate collected contaminates from the chamber,
Now in reference to
Transferring fluid must traverse around drain pipe 18 which is sealed to the bottom floor of the contaminate chamber and to floor 38 of the center section to prevent traversing fluid from escaping the pathway.
Fluid transfer is based on fluid dynamics where fluid—weight achieved by the accumulation of fluid delivered into the treatment module by an electrical fluid pump. This maintains the fluid level within the first treatment module and maintains constant fluid pressure in which forces the fluid through and up into center collection chamber opening 42. Maintained accumulated fluid levels force and allow the fluid to transverse the internal pathway to produce a continuous flow of fluid into a second treatment module. The elevation of fluid opening 42 also helps to control fluid resonance time for electrochemistry reactions to occur prior to fluid transfer from the first into the second treatment module. Upon fluid treatment, a secondary electrical fluid pump is used to evacuate the effluent downstream of the treatment system allowing for the fluid flow in the tank.
In reference to
Fluid exit is achieved through wall opening 42 located within outward wall 50 of the center section, (
Flange 66 and all other flanges incorporates a series of holes 72 used to house a series of nuts and bolts in which when tighten, applies sealing pressure to the “U” shape gasket 74
when fully tighten and mates to the flange surface. As for example, flange 66 would be constructed as a permanent fixture on at least one of the contaminate chambers and treatment modules. Flange 66 is mainly used to attach system components to allow system expansion or reduction as required by the waste water treatment process.
Improved Mixing in EMF Equipment and Ultrasonic Example
The mixed metal oxide (iridium and ruthenium oxides), MMO, electrode is classified as an “active” electrode (Martinez-Huitle) with respect to the oxygen evolution reaction. Carbon and platinum electrodes are also “active”. One proposed mechanism is described as follows.
Active anode materials participate in the OH— based oxidation reactions, forming first a physisorbed hydroxyl radical (M(.OH)) at anode site M.
M+H2O=>M(.OH)+H++e−
The surface of active anodes interacts strongly with the .OH to form a superoxide (MO).
M(.OH)=>MO+H++e−
The redox couple MO/M acts as a mediator for oxidation of organics (R).
MO+R=>M+RO
Since the active “superoxide” is on the electrode surface, mass transfer to the surface is important as is transport of reacted material away from the surface. For the oxidation reaction mass transfer controls the overall reaction rate.
Embodiments to provide enhanced mixing would be, for example, ultrasonic excitation of the fluid between the electrodes, vibration of the electrodes themselves, directed flow to the electrode surface such as with baffles, mechanical agitation of the process fluid, or other means familiar to those skilled in the art. By way of demonstration the rate of oxidation of dissolved organic specie measurably increases when the beaker containing energized electrodes and untreated solution is placed in an ultrasonic water bath at 45 kHz.
A test fluid is prepared comprising 1% vegetable glycerin (min purity 99.7%) in deionized water. During electrolysis the glycerin is oxidized to a number of products. Carbon Oxygen Demand (COD) is used as the analytical measurement to follow the glycerin oxidation over time.
407 grams of the 1% glycerin solution are placed in a 500 ml beaker. 4.11 grams NaCl are added to make a 1% NaCl solution. The NaCl is necessary to generate current flow between the electrodes.
Aluminum electrodes are inserted into the beaker. For 10 minutes 15.6 volts are applied to generate a current of 1.2-1.4 amps. The aluminum electrodes are removed. An anode of expanded titanium metal with a mixed metal oxide coating (50/50 ruthenium oxide/iridium oxide) is inserted into the beaker along with an expanded metal titanium cathode. The anode and cathode are separated by 1 cm.
The beaker with electrodes is set into an ultrasonic water bath at 45 kHz. A 10 amp current is established between the electrodes for 180 minutes. Samples are taken periodically and analyzed for COD.
An identical control experiment is conducted with the beaker sitting outside of the sonic bath—no agitation.
Results are shown below
The above description of the invention reveals what would be obvious for variation and where such variations are not to be considered a deviation from the scope of the invention. Therefore such modifications which are obvious to persons skilled in the art are also to be considered comprised by the scope of the succeeding claims.
This application is related to U.S. Pat. No. 9,896,355, the entire disclosure of which is herein incorporated by reference in its entirety. This application claims priority from U.S. Provisional 62/801,052 filed Feb. 4, 2019, the entire disclosure of which is herein incorporated by reference in its entirety.
Number | Date | Country | |
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62801052 | Feb 2019 | US |