A wide-angle Head-Up display with three-component combiner providing imaging of graphic information of various type in optical infinity intended for piloting and performance of various tasks in aircrafts, helicopters, cars and other operated objects is proposed. Head-Up display, further indicated HUD, consists of two basic parts: a display module generating an original informational image of high brightness and an optical system projecting the original image to optical infinity against an outer space background in the direction of view of an operator. Such optical system is known as collimating optical system and the image formed by this system is known as collimated image. Being a part of the collimating optical system a semitransparent combiner is used to combine the luminous collimated image with outer space.
It is known that full and instantaneous fields of view are the main characteristics of the collimating optical system of HUD. Full field of view specifies maximum size of information field which the operator can view against the outer space background taking into account additional movements of his head within an eyes box. The instantaneous field of view is a part of full field of view seen by the operator while his head is located in fixed position in a center of the eyes box. The higher these angular parameters value the more informational capabilities HUD has that is of the utmost importance for performance of some tasks. At the same time discomfort caused by need to move the head horizontally and vertically, especially under accelerative forces, in order to read visual information located in peripheral areas of full field of view is eliminated due to increasing of size of the instantaneous field of view.
Currently two methods are used to build the collimating optical system for HUD:
The design feature of the ax symmetric collimating optical system is: to enlarge full angular field of view, it is necessary to reduce a focal length and to enlarge instantaneous angular field of view, it is necessary to increase a light diameter of an output lens. So it is necessary to increase a relative aperture by increasing a diameter of output lens of optical system in order to increase full and instantaneous angular fields of view simultaneously. But always there are design constraints excluding uncontrolled increasing of the diameter of output lens. Substantially this is to ensure safety for the operator since the distance from the operator to display is reduced. Therefore generally collimating optical systems are used having the diameter of the output lens of 120-140 mm, full angular field of view (circular) not exceeding 25° and instantaneous field of view 16° in horizontal direction and 12° in vertical direction and using single flat semitransparent reflector—single-component combiner, installed above the output lens and shifted by 40°-50° relative to the horizontal plane. Significant moving of head the operator in horizontal and vertical directions is required while reading information, formed by HUD within full angular field of view. Devices by U.S. Pat. No. 6,392,812, U.S. Pat. No. 7,391,574, U.S. Pat. No. 8,879,156 are examples of HUD of this type.
The HUDs are known with ax symmetric collimating optical system using two parallel plane semitransparent reflectors installed above the output lens—two-component combiner—providing increasing of the instantaneous field of view up to 17°×17° (patent US 2012/0127381 A1). Considered configurations of HUDs of most usual type based on ax symmetric collimating optical system have sufficiently restricted technical capabilities for simultaneous increasing of full and instantaneous angular fields of view.
Application of plane-symmetric scheme using decentered no planar reflecting elements mainly being holographic optical elements—HOE allows to expand full and especially instantaneous angular fields of view of collimating optical system and make closest approach to their equality. Theoretical examples of building of such collimating optical systems of HUD based on HOE may be devices by U.S. Pat. No. 4,407,564 and U.S. Pat. No. 5,640,275. Practical application of HOE in these devices allows to increase size of full angular field of view up to 30° and instantaneous angular field of view up to 27° in horizontal direction and up to 24° and 22° in vertical direction accordingly. In such collimating optical systems single or several HOE installed on the system output are the most complicated and bulky optical elements. At the same time the main HOE is installed in front of the operator and works as semitransparent combiner providing forming of collimated image of information field against the outer space background. The size of such HOE is up to 300-350 mm and usually in itself is a non-planar decentered glass substrate coated with complex multi-layered (or volume) hologram providing high transparency within visible spectral range (up to 80%) and effective reflection (up to 70-80%) for the light rays of specified (operating) wavelength (usually green) coinciding with a maximum radiation of imager (CRT or LCD) generating primary image. To make such HOE sophisticated technology providing high vibration strength and seismic stability is required that is accessible only for highly developed industrial production and costly. For this reason only limited number of up-to-date aircrafts possessing high tactical and technical capabilities is equipped with HUD provided with collimating optical systems based on HOE.
A method of widening of angular field of view of HUD in horizontal plane is disclosed in a U.S. Pat. No. 8,982,472. The suggested method does not provide capability to increase angular field of view in vertical plane additionally. Meanwhile the increasing of the field of view in vertical direction is of the utmost importance for performance of tactical tasks in an upper hemisphere. In present Application for patent a complex solution of the problem of increasing of full and instantaneous fields of view in the directions of both coordinates by using ax symmetric schemes with application of lens optical elements and flat reflectors is disclosed. The ideas disclosed in the U.S. Pat. No. 8,982,472 have been developed further in the present Application. To solve the problem of increasing of angular field of view of HUD an integral approach to the problem solving has been used that made it possible to gain presumable result.
A HUD is proposed in which increasing of full and instantaneous angular fields of view in horizontal and vertical directions is gained by using of two or several unified sources of collimated images—further indicated USCI—located in horizontal direction, made with two optoelectronic channels: main and secondary, each of them consists of a display module forming a part of total original image, and ax symmetric collimating optical lens system, provided with common optical combiner through which the operator can see combined collimated image of original information picture against the outer space background.
To increase size of full and instantaneous fields of view in vertical direction the optical combiner is made with three flat semitransparent reflectors, first and second reflectors are installed parallel to each other above the output lenses of the main channels of USCI at an angle 40° . . . 50° to the horizontal plane, spaced at a certain distance related to each other in vertical direction, and third reflector is installed above the first and second reflectors. At the same time:
Combined angular field of view of HUD is equal to the sum of full angular fields of view of the main and secondary channels of all USCI and:
To provide uniform brightness of collimated image within full angular field of view of HUD, the first reflector of the optical combiner has beam-splitting coating only on its lower part, the second and third reflectors have beam-splitting coating on the whole surface and:
In view of implementation of novel alternative approach to the design foregoing main features of the proposed HUD allow to achieve sizes of full and instantaneous fields of view at vertical and horizontal directions that are comparable and even exceeded the similar parameters of HUD based on HOE and also all existing HUDs using ax symmetric collimating optical systems. At the same time outer dimensions of the proposed HUD are practically equal to the outer dimensions of the HUD based on the HOE.
The integral approach has been applied to increasing of full and instantaneous angular fields of view both in horizontal and in vertical directions in the proposed HUD and specifically:
By
The combiner with three flat semitransparent reflectors—components—is installed above the optoelectronic channels, the first reflector 7 and the second reflector 8 are installed parallel to each other above the output lens 3 of the main channel at an angle 40° . . . 50° to the horizontal plane and spaced out relative to each other in vertical direction; the third reflector 9 is installed above the first and the second reflectors. At the same time:
By
As appears from
Maximum sizes of the combined instantaneous field of view of the USCI with three-component combiner are indicated γ (in horizontal direction)×δ (in vertical direction).
Calculations show that while using ax symmetric collimating optical systems of medium complexity in the main and the secondary channels you can get the following angular parameters of USCI with three-component combiner:
α=16°; β1=18.5°; β2=6.5°; β3=25°
γ=16°; δ=23°,
You can get the square shaped full angular field of view of the main optoelectronic channel with sizes α×β1=16°×18.5° while using ax symmetric collimating optical system with conventional circular field of view, the angular size ωM of diameter of which has to be not less than diagonal of required square shaped field, i.e. the following condition has to be performed:
ωM≧(α2+β12)0.5=(162+18.52)0.5≈24.5°.
The output lens of the main channel is circular, the diameter is 140 mm, i.e. not exceeding the diameter of the output lens of known HUDs; full angular field of view is 25° and the upper and lower segments of the lens is truncated up to vertical size 120 mm.
Arguing similarly you can get the required size ωA of the circular field of view of ax symmetric collimating optical system for the secondary channel:
ωA≧(α2+β22)0.5=[(162+6.52)0.5≈17.5°.
Due to significantly decreased size of angular field of view the output lens of the secondary channel may be made with the diameter increased up to 160 mm and with upper and lower segments truncated up to vertical size 90 . . . 120 mm. Availability of the lens with truncated segments allows to provide optimal layout of the main and secondary channels with required square shaped full and instantaneous angular fields of view.
The diagram of full and instantaneous fields of view of the HUD with two USCI and three-component combiner is shown at
Three outlines of instantaneous fields of view are shown against the background of full angular fields of view and:
Instantaneous field of view 34 is seen by use of the secondary channels of both USCI and the third reflector of the combiner.
Maximum size of the combined instantaneous field of view of the HUD with two USCI and three-component combiner are indicated γ2 (in horizontal direction)×δ2 (in vertical direction).
Calculations show: while using USCI and three-component combiner by
The structure chart of HUD with three USCI and three-component combiner (view from the eyes box) is shown at
The diagram of full and instantaneous fields of view of the HUD with three USCI and three-component combiner is shown at
Three outlines of instantaneous fields of view are shown against the background of full angular fields of view and:
Maximum size of combined instantaneous field of view of the HUD with three USCI and three-component combiner is indicated γ3 (in horizontal direction)×δ3 (in vertical direction).
Calculations show: while using USCI and three-component combiner by
One of the features of HUD with three-component combiner is that collimated image is formed in three spatial areas as shown at
In the first two areas 50 and 51 the collimated image is formed by the main channel with the output lens 3, in the third area 52—by the secondary channel with the output lens 6. Brightness of the collimated image L1C and L2C in the first two areas 50 and 51 is calculated by formulas:
L1C=ρ1LM (1)
L2C=ρ2(1−ρ1)LM (2)
Brightness of collimated image L3C in the third area 52 is calculated by formula:
L3C=ρ3LA (3)
Usually the collimated image in all three areas (50, 51 and 52) is viewed against the external background 53 with uniform brightness LE. The operator 17 is able to perceive external background in the area 50 and area 52 with brightness L1E and L3E. calculated by formulas:
L1E=(1−ρ1)LE (4)
L3E=(1−β3)LE (5)
It is important to consider forming of the image of external background in the area 52 in which the light rays enter the eyes of the operator 17 by two paths:
By
L2E(1−ρ2)LE
L12E=ρ1ρ2LE
LΣ2E=L2E+L12E
LΣ2E(1−ρ2+ρ1ρ2)LE (6).
To provide the uniform brightness in all three areas the following condition has to be fulfilled:
L1E=LΣ2E=L3E (7)
n view of formulas (4), (5) and (6) the result is the system of two equations with three unknown parameters (ρ1, ρ2, ρ3): (1−ρ1)=(1−ρ2+ρ1ρ2)
ρ3=ρ1 (8).
It is necessary to consider a feature of the three-component combiner while operating jointly with the windshield of the aircraft equipped with the HUD with three-component combiner. By
LO1=(1−ρ2)LO (9)
LO2=ρ1ρ2LO (10).
By inserting the mathematical expression (11) into the formula we get:
M=LO2/LO1=(ρ1)2/(1−2ρ1) (12).
In practice the ghost image of the outer object does not affect the operation of the HUD if the brightness LO2 of the ghost image is not exceeding threshold value 8 . . . 10% of the brightness LO1 of the main image of the outer object and specifically:
M=(ρ1)2/(1−2ρ1)≦0.1.
In view of (2), we get the requirements to the values of ρ1 and ρ2 under which ghosting of outer objects is almost not be noticeable:
ρ1≦0.23
ρ2≦0.30.
While viewing through the first and third reflectors of the combiner the ghosting of the outer objects does not occur since in this case there are no extraneous reflections from the components of the combiner of the rays from the outer objects. Therefore in view of (8) the reflection coefficient ρ3 of beam-splitting coating of the third component of the combiner has to be equal to the reflection coefficient ρ1 of beam-splitting coating of the first component:
ρ3≦0.23.
One of the features of the proposed wide-angle HUD with several USCI and three-component combiner is application of up-to-date displays with flat screens of square shape as sources of primary image that are the most compact sources of luminous image of high energy efficiency currently and significantly more effective than projection CRT traditionally used in HUD in the past due to high resolution, lighting performance and advanced Digital electronics providing image control.
Due to wide range of sizes it is possible to use the displays with the screens of required sizes and resolution in the HUD. It is known that the resolution of collimated image defined by an angular size of a single pixel of the display has to comply with angular resolution of human eye (1 angular minute) and therefore the resolution of the display installed in any optoelectronic channel has to be proportional to the full angular field of view of this channel, i.e., the number of pixels in horizontal and vertical directions has to be not less than corresponding sizes of angular field of view of the channel given in angular measure.
So in the main channels with angular field of view 16°×18.5° the display is required with resolution in horizontal direction not less than 16·60=960 pixels and in vertical direction not less than 16·5·60=1120 pixels, for example the display of standard format 1024×1280 pixels. Linear dimensions of the single pixel are defined by formula:
pM=0.0003fM
where: fM—focal length of optical system of the main channel.
Taking a value fM equal to the diameter of the output lens of the main channel (fM≈140MM), we get pM≈0.0003·140=0.042 mm. Then the linear dimensions of the display screen of the main channel result in:
(1024·0.042)×(1280·0.042)≈43×54 mm or 2.7 inches on the bias.
For the secondary channels with the angular fields of view 16°×6.5° the display with resolution in horizontal direction not less than 16×60=960 pixels and in vertical direction—not less than 6.5×60=390 pixels, for example, the display of standard format 960×540 pixels is applicable. Taking the focal length fA of the collimating optical system of the secondary channel equal to the diameter of the output lens of the secondary channel (fA≈160 mm) we get a result: pA≈0.0003×160=0.048 mm. Then the linear dimensions of screen of the display of the secondary channel result in:
(960·0.048)×(540·0.048)≈46×26 mm or about 2.8 inches on the bias.
The proposed wide-angle HUD has integrated angular field of view consisting of two (see
Development of new technical and technological solutions allowing to increase full and instantaneous angular fields of view of HUD are still vital topic. Real sample of HUD with largest full and instantaneous angular fields of view (30° in horizontal direction and 24° in vertical direction) is a HUD based on application of big-volume reflecting HOE. Limited number of aircrafts is equipped with such HUD because of manufacturing complexity and high cost of big-volume HOEs required to achieve the specified angular parameters. It is necessary to find solution to the problem of developing of HUD with the same large full and instantaneous angular fields of view but on the basis of simple and accessible spherical optical elements.
Suggested new construction of HUD allows to achieve and exceed specified above angular parameters of full and instantaneous angular fields of view of HUD without using of HOE. The main features of the new construction of HUD are:
Really achieved parameters of known HUDs (it. 1, 2, 3 table 1) and calculated parameters of the proposed HUDs (it. 4, 5 table 1) are stated below.
Owing to squared shape of field of view the proposed HUD has an important advantage: its information area is 1.3 times larger than the information area of HUD based on HOE. Owing to such advantage it is possible to increase a content or spread out information picture for improving of readability of graphic information under some operation modes of HUD. Tactical capabilities of proposed HUD are also improved. Above stated data confirm efficiency of the suggested novel engineering solutions of construction of wide-angle HUD.
Due to availability of no less than four display elements resolution of the proposed HUD is significantly higher than of all known HUDs including HUDs on the basis of HOE. Calculations show that the total resolution of several USCI provide forming of combined image within full angular field of view of the proposed HUD with resolution exceeding the resolution of human eye.
Therefore the output collimated image formed within the angular field of view of HUD is perceived by the operator without discontinuity and saw-shaped representing of linear elements of graphics in spite of a pixel structure of a display generators of primary image.
Owing to high lighting capabilities of display generators of primary image more high brightness of the output collimated image than in known HUDs including HUD on the basis of HOE is provided. High light transmittance of the reflectors of the combiner allows to perceive the outer space almost similar as if using HUD based on HOE.
High lighting parameters of display generators and pixel structure of the primary image allow to provide increasing of visual contrast of the output image of most important parameters due to increasing of number of the pixels providing their representing under extreme conditions (flight over snow-covered terrain, water surface, operating against the background of white clouds illuminated by the sun, etc.)
Developed on the new basis the proposed HUD constructively fits in a dashboard of the aircrafts and other piloted objects in which HUD is to be installed since its outer dimensions including front are not exceeded corresponding outer dimensions of HUD on the basis of HOE.
Owing to scientific progress and process improvement in the field of optics and electronics in prospect it is expected that using of acrylic plastic having stable optical parameters in the operation conditions of the aircraft in order to make optical lenses by casting or by use of 3D printer and also application of electronic components with more high integrity and improved parameters make the manufacturing of the proposed HUD less expensive and the weight of HUD is decreased.
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