Patent Application
20140363293
The present invention relates to a wind turbine, such as a wind turbine with a blade and with an ice detection system.
During the operation of a wind turbine in cold weather, ice may be formed on the surface of wind turbine blades due to freezing of water on the cold surface. The accumulation of ice on the surface can result in undesirable consequences. For example, a change in the profile of the wind turbine blades due to the accumulation of ice reduces the lift-drag ratio of the airfoil which can result in a decrease in the speed of rotation of the wind turbine. When this happens, the wind turbine is unable to obtain optimal speed and efficiency of the wind turbine is reduced. In addition, the weight of the ice accumulated on the wind turbine blades would add weight to the blades and would cause stress on the blades. This may result in stress failure in the blades.
Apart from visual inspection, there have been many attempts made to detect the formation or accumulation of ice on the blade. One attempt is the use of electromagnetic radiation, e.g. infra-red, to detect the presence of ice by irradiating an ice accumulation e.g. with infra-red light and comparing the reflected light with the light reflected at a surface without ice accumulation to determine the accumulation of ice. However, such an attempt does not accurately determine the presence and thickness of ice. In another attempt, a system uses a light beam emitted from a transmitter and received by a receiver to detect ice and ice is detected due to the disruption of the light beam by the presence of ice between the transmitter and receiver. In this attempt, the fixture of the transmitter and receiver disrupts the aerodynamics of the blade and reduces the efficiency of the blade.
The present invention aims to provide a system used for detecting ice on a wind turbine blade which reduced or avoids the disadvantages discussed above.
The present invention provides a wind turbine comprising a blade and a hub connected to the blade rotatable about an axis. The blade has an elongated blade body extending along a longitudinal axis and having a blade root at one longitudinal end of the blade body and a blade tip at another longitudinal end of the blade body. The blade body is connected to the hub via the blade root. The blade body further has a leading edge and a trailing edge, both extending from the blade root to the blade tip. The trailing edge is spaced from the leading edge in a span-wise direction of the blade body. The blade body further has an upper skin and a lower skin extending from the leading edge to the trailing edge and from the blade root to the blade tip. The lower skin is spaced from the upper skin in a thickness direction of the blade body. The wind turbine further has a system for detecting an ice layer on the blade body. The system comprises a light source for emitting a light beam, a light splitting optical element optically connected to the light source so as to receive the light beam emitted from the light source. The light splitting optical element is adapted to split the light beam received from the light source into a reference light beam and a detecting light beam. A boundary area is arranged at the blade body so as to be exposed to the outer surroundings of the blade body and is optically connected to the light splitting optical element such as to receive the detecting light beam. The boundary area is arranged to reflect an internal reflected part of the detecting light beam at the boundary area and to transmit a transmitting part of the detecting light beam to the outer surroundings of the blade body through the boundary area and to allow an external reflected part of the transmitting part of the detecting light beam, which has been reflected from outside of the blade body, to be re-transmitted through the boundary area. The system further comprises a light measuring device optically connected to the light splitting optical element so as to receive the reference light beam, the internal reflected part of the detecting light beam and the external reflected part of the detecting light beam. The light measuring device is configured to analyze the received light and to determine the presence and/or thickness of the ice layer on the blade body dependent on the analysis.
The wind turbine enables accurate determination of the ice layer formed on the wind turbine blade. This contributes to prevent an accumulation of the ice layer, what contributes to maintaining the efficiency of the wind turbine.
The boundary area may comprise a single boundary surface or may comprise further boundary surfaces at which the detecting light beam is at least partially transmitted and/or reflected.
According to an aspect of the present invention, the analysis comprises measuring the spectral properties of the received light to obtain spectral data of the received light and converting the obtained spectral data into data which are representative for the presence and/or thickness of the ice layer on the blade body. This contributes to easily and accurately carrying out the analysis.
According to another aspect, the converting of the spectral data into the data which are representative for the presence and/or thickness of the ice layer on the blade body comprises performing a Fourier Transformation on the spectral data. This contributes to accurately carrying out the analysis in an easy way.
According to another aspect, the analysis comprises comparing the spectral data with pre-determined spectral data of a predetermined ice thickness to determine the thickness of the ice layer on the blade body. This contributes to accurately carrying out the analysis in an easy way.
According to another aspect, the measuring device comprises a spectral splitting element so as to split up the received light according to its wavelengths and a sensor array for measuring the intensities of the received light dependent on its wavelengths for measuring the spectral properties of the received light, wherein the intensities of the received light dependent on its wavelengths represent the spectral data. This contributes to easily and accurately carrying out the analysis.
According to another aspect, the boundary area is arranged at the blade body so as to allow a first external reflected part and a second external reflected part of the transmitting part of the detecting light beam, which have been reflected from outside of the blade body, to be re-transmitted through the boundary area.
According to another aspect, a graph representing the converted spectral data comprises at least one intensity peak for a specific thickness, wherein the thickness of the ice layer can be determined dependent on the thickness at which the intensity peak occurs. This allows the determination of the thickness and hence the presence of ice layer in an easy way.
According to another aspect, the light splitting optical element is optically connected to the light source via an emitting light guide. This contributes to connect the optical element and the light source in an easy way.
According to another aspect, the boundary area is optically connected to the light splitting optical element via a detecting light guide. This contributes to connect the light splitting optical element and the boundary area in an easy way. Additionally, there may be provided a further detecting light guide, wherein the detecting light guide guides the detecting light beam to the boundary surface and the further detecting light guide guides the reflected parts of the detecting light beam back to the light splitting optical element.
According to another aspect, the boundary area is an axial end of the detecting light guide. This contributes to form the boundary area in an easy way.
According to another aspect, the light measuring device is optically connected to the light splitting optical element via a measuring light guide.
According to another aspect, a surface of the boundary area facing the outer surroundings is flush with the upper or lower skin of the blade body. This prevents any disruption to the surface of the wind turbine blade by the boundary area, what contributes to maintain the aerodynamic and therefore the efficiency of the wind turbine blade.
According to another aspect, the boundary area is arranged at the leading edge of the blade body. This is to allow the determination of the ice layer formation at the leading edge where ice layers are most likely to form so as to enable quick and early detection of the ice layer formation.
According to another aspect, the boundary area is arranged at a distance substantially one third of the length from the blade root to the blade tip from the blade tip along the leading edge. This is to allow the determination of the presence of the ice layer at the part of the wind turbine blade where the ice layer has the most effect on the efficiency of the wind turbine blade. This contributes to maintaining the efficiency of the wind turbine.
According to another aspect, the light splitting optical element comprises at least two triangular prisms, each prism having a base, wherein the two prisms are in contact with each other at their base to form a prism interface at an angle to the light beam emitted from the light source wherein the light beam emitted from the light source upon impacting the prism interface is split into the reference light beam and detecting light beam.
According to another aspect, the light splitting optical element comprises a half-silvered mirror arranged at an angle to the light beam emitted from the light source wherein the light beam emitted from the light source upon impacting the mirror is split into the reference light beam and detecting light beam. This enables to split the light beam emitted from the light source into the reference light beam and detecting light beam in an easy way.
According to another aspect, the light splitting optical element is a 50/50 beam splitter. This allows an even splitting of the light beam emitted from the light source into the reference light beam and the detecting light beam.
According to another aspect, the light source emits white light. This contributes to very accurately carrying out the analysis to determine the thickness of the ice layer, because white light has a broad spectrum of wavelengths, which contributes to the accurate measurement of the thickness of ice layer
According to another aspect, at least one of the light guides comprises a fiber optic cable.
According to another aspect, the light measuring device comprises a spectrometer.
According to another aspect, the boundary area comprises a first and a second boundary surface. The second boundary surface is spaced apart from the first boundary surface. Both surfaces are optically connected to the light splitting optical element. The first boundary surface faces the outer surrounding of the blade body. The second boundary surface is adapted to receive the detecting light beam from the light splitting optical element, to reflect a first internal reflected part of the detecting light beam, and to transmit a first transmitting part of the detecting light beam. The first boundary surface is adapted to receive the first transmitting part, to reflect a second internal reflected part of the detecting light beam back towards the second boundary surface, to transmit a second transmitting part of the detecting light beam to the outer surroundings, and to receive the external reflected part of the second transmitting part of the detecting light beam.
Arranging a boundary area having two or more boundary surfaces may contribute to protect an interior of the wind turbine blade. This is especially advantageous, if the detecting light beam is guided to the boundary area by the detecting light guide, because the second boundary surface at end of the detecting light guide and/or the detecting light guide may be protected from contamination from external sources. In this context, the boundary area may comprise a substrate having to opposing surfaces which form the first boundary surface and the second boundary surface.
The present invention provides a method for determining the presence and/or thickness of an ice layer on a blade body of a wind turbine comprising the following steps. Generating a light beam, for example with the help of the light source and splitting the light beam into a reference light beam and a detecting light beam, for example with the help of the light splitting optical element, which is optically connected to the light source and a boundary area, wherein the internal reflected part of the detecting light beam is reflected at the boundary area and the transmitting part of the detecting light beam transmits through the boundary area to the outer surroundings of the blade body and wherein an external reflected part of the transmitting part of the detecting light beam re-transmits through the boundary area. The method further comprises the steps of receiving the reference light beam, the internal reflected part of the detecting light beam and/or the external reflected part of the detecting light beam, analyzing the received light and determining the presence and/or thickness of the ice layer on the blade body dependent the spectral data. The method allows accurate determination of thickness of ice layer formed on the blade body of the wind turbine.
In the drawings, same reference characters generally refer to the same parts throughout the figures. The drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the invention. In the following description, various embodiments of the invention are described with reference to the following drawings, in which:
The following detailed description refers to the accompanying drawings that show, by way of illustration, specific details and embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments may be utilized and structural, logical, and electrical changes may be made without departing from the scope of the invention. The various embodiments are not necessarily mutually exclusive, as some embodiments can be combined with one or more other embodiments to form new embodiments.
The wind turbine blades 20 are connected to the hub 18 which in turn is rotatably connected to the nacelle 16 through a low speed shaft (not shown in
The wind turbine blades 20 rotate together with the hub 18 at about the axis when wind blows against the wind turbine blades 20 and the low speed shaft, which is connected to the hub 18, rotates to drive the generator to generate power.
As shown in
As the wind turbine blade 20 cuts through the air, the air which travels along the suction surface 120 has a higher speed then the air which travels along the pressure surface 122. As a result, the pressure on the pressure surface 122 is bigger than the pressure on the suction surface 120. The difference in the pressures causes a lift or a force to be exerted onto the pressure surface 120 approximately in the thickness direction of the blade body 100. The lift or force displaces the wind turbine blades 20 and in turn rotates the wind turbine blades 20 at about and around the axis (of the nacelle 16).
The boundary area 230 may be connected to the light measuring device 230 via a return light guide 244, or alternatively via the detecting light guide 226.
The light source 210 emits the light beam 214 for the system 200. The light beam 214 emitted from the light source 210 is transmitted to the light splitting optical element 220 via the emitting light guide 212. The light beam 214 emitted by the light source 210 may have a broad spectrum or a plurality of wavelengths or a single wave length. The light beam 214 emitted from the light source 210 may include white light, infrared light or other lights of different wavelengths e.g. coloured lights. The range of wavelengths of the white light may be from 700 nm to 1350 nm, 800 nm to 1250 nm, 900 nm to 1150 nm. The light source 210 may include one or more Light Emitting Diodes (LED), super luminescent LED, Multimode Laser Diode (MLD) and equivalent. White light may be used to determine the presence and/or thickness of the ice layer 300 as it provides a more accurate measurement of the thickness of the ice layer 300 on the blade body 100, because of its broad light spectrum. Further, additional light sources may be arranged.
The light splitting optical element 220 is adapted to receive the light beam 214 emitted from the light source 210 via the emitting light guide 212 and to split the light beam 214 from the light source 210 into the reference light beam 222 and the detecting light beam 224. The light splitting optical element 220 may be adapted to split the light beam 214 in a 50/50 ratio whereby the light beam 214 from the light source 210 may be split into the reference light beam 222 which is approximately 50% of the light beam 214 and the detecting light beam 224 which is approximately 50% of the light beam 214. Although, the light beam 214 from the light source 210 is split in a 50/50 ratio, other split ratios e.g. 60/40, 70/30 are also possible. The light splitting optical element 220 may include a 50/50 beam splitter. The light splitting optical element 220 may include at least two triangular prisms, each prism having a base, wherein the two prisms are in contact with each other at their bases which form the prism interface. The light beam 214 from the light source 210 enters one of the prisms from one side and impacts the prism interface at an angle, e.g. substantially 45° to the interface, and the light beam 214 may be split into the reference light beam 222 and detecting light beam 224 at the prism interface where their bases meet. The light splitting optical element 220 may include a half-silvered mirror placed at an angle to the path of the light beam 214, e.g. substantially 45° to the path, whereby light from the light source 210 may be split into the reference light beam 222 and the detecting light beam 224 after the light beam 214 impacts the mirror. The light splitting optical element 220 receives the internal reflected part 228 and the external reflected part 234 from the boundary area 230 and may combine them with the reference light beam 222 to form the received light beam 236 and to emit the received light beam 236 to the light measuring device 240.
The boundary area 230, in particular the exposed boundary surface of the boundary area 230, may be arranged at the blade body 100 as shown in
The light measuring device 240 may be connected to the light splitting optical element 220 for receiving the received light beam 236 which may include the reference light beam 222, the internal reflected part 228, and the external reflected part 234. The light measuring device 240 may include a spectral splitting element (not shown in
As shown in
The representative data may include intensity vs. ice thickness graph 920, as shown in
With respect to
The system 200 may include a light guide holder 204 (see
The light guides 212, 226, 242, 244 may include fibre optic cables. The fibre optic cable may be a single or a multi-mode fibre optic cable. A multi-mode core fibre optic cable has a higher dispersion compared with single mode due to its larger core size and is able to handle wavelengths of 850 nm (with LED) and 1300 nm (with laser). A single core fibre optic cable requires a more expensive laser as a light source and is able to handle wavelengths of 1310 and 1550 nm. The detecting light guide 226 may extend from the light source 210 in the hub 18 through the blade root 102 and the space 119 of the blade body 100 and to the boundary area 230. The detecting light guide 226 may extend within the spar 112 as shown in
The boundary area 230 may be an axial end of the detecting light guide 226, which may be for example the exposed boundary surface. The boundary area 230 may alternatively include an emitter (not shown in the figures) for emitting the transmitting part 232 of the detecting light beam 224 and a receiver (not shown in the figures) for receiving the external reflected part 234. The emitter may be arranged next to the receiver. The emitter and the receiver may be optically connected to the detecting light guide 226 and the return light guide 244 respectively. The emitter and the receiver may be made as a single unit or module whereby the distance between the emitter and the receiver is fixed. A single light guide may be used to replace the detecting light guide 226 and return light guide 244. However, the proximity of the receiver from the emitter may vary depending on the design requirements.
As shown in
The second boundary surface 282 receives the detecting light beam 224 from the detecting light guide 226 and reflects a first internal reflected part 228, which corresponds to the internal reflected part 228 of the preceding embodiments, of the detecting light beam 224 away from the second boundary surface 282. The second boundary surface 282 transmits a first transmitting part 294 of the detecting light beam 224 towards the first boundary surface 252. The first boundary surface 252 reflects a second internal reflected part 296 towards the second boundary surface 282 and transmits a second transmitting part 232, which corresponds to the transmitting part 232 of the preceding embodiments, of the first transmitting part 294 into the ice layer 300. The second transmitting part 232 is refracted upon entering the ice layer 300 and multiple reflection of the second transmitting part 232 may occur as shown in
In any case, the angle of incidence of the detecting light beam 224 or the transmitting light parts 232, 294 with respect to the second boundary surface 282 and the first boundary surface 252, respectively, should not be bigger than the critical incident angle so as to prevent total reflection within the substrate 280 or the ice layer 300 where no light is transmitted out of the boundary surfaces 252, 282. In
With respect to
To detect the presence and/or determine the thickness of the ice layer 300 on the blade body 100, the following method as shown in
In step S10, a light beam 214 is generated. The light beam 214 may be generated by the light source 210.
In step S20, the generated light beam 214 is split into the reference light beam 222 and the detecting light beam 224, for example with the light splitting optical element 220 which is optically connected to the boundary area 230. The boundary area 230 receives the detecting light beam 224, reflects the internal reflected part 228 of the detecting light beam 224 back to the light splitting optical element 220 and transmits the transmitting part 232 of the detecting light beam 224 through the boundary area 230 to the outer surroundings of the blade body 100. When there is an ice layer 300 on the blade body 100, a first external reflected part 234a of the transmitting part 232 of the detecting light beam 224 is reflected towards the boundary area 230 and the further transmitting part 238 is transmitted through ice layer 300. The further transmitting part 238 is reflected as the second external reflected part 234b towards the ice/air interface 254 and enters back into the ice layer 300 and through the boundary area 230. The external reflected part 234, which includes the first and second external reflected parts 234a, 234b, of the transmitting part 232 of the detecting light beam 224 re-transmits through the boundary area 230.
In step S30, the reference light beam 222, the internal reflected part 228, and/or the external reflected part 234 of the detecting light beam 224 are received, for example by the light measuring device 240.
In step S40, the received light is analysed, for example by a processor 270 of the light measuring device 240.
In step S50, the presence and/or thickness of the ice layer 300 on the blade body 100 is determined dependent on the spectral data.
In step S62 the spectral properties of the received light are measured, for example by the light measuring device 240, to obtain spectral data of the received light.
In step S64 where the obtained spectral data are converted into data which are representative for the presence and/or thickness of the ice layer 300 on the blade body 100 (representative data 910).
In step S642 the converting of the spectral data is carried out by performing a Fourier Transformation on the spectral data.
In step S66 the spectral data are compared with pre-determined spectral data of a pre-determined ice thicknesses to determine the thickness of ice layer 300 on the blade body 100.
When the transmitting part 232 enters the ice layer 300 it is refracted due to the difference in refractive index between the boundary area 230 and the ice layer 300. Apart from refraction, the transmitting part 232 is also reflected within the ice layer 300. The refraction and refraction of the transmitting part 232 causes a change in the wavelength and path length of the transmitting part 232. When the further transmitting part 238 is further refracted in the air and reflected by the air particles, the wavelength and path length of the external reflected part of the further transmitting part 238 is changed again. The change in the wavelength and path length of those light beams causes a phase difference between those light beams. As shown in
When the reflected parts 228, 234 are combined, the intensity of the received light beam 236 may be reduced or increased due to the phase shift of each light beam or phase difference between the reflected parts 228, 234 and the wavelength of each light beam is changed. The phase difference allows the received light beam 236 to have a unique spectrum that is dependent on the thickness of the ice layer 300. From the analysis of the unique spectrum of the received light beam 236, the thickness of the ice layer 300 can be determined. The spectrum can be plotted into a curve 900, e.g. a reflectivity vs. wavelength curve as shown in
In another embodiment of the present invention, the system 200 may include the light source 210 for emitting the light beam 214, the boundary area 230 arranged on the blade body 100 and optically connected to the light source 210. The light measuring device 240 optically connected to the boundary area 230. The system 200 includes an optical Y-cable having a single end at one end of the cable and a double end at the other end of the cable wherein the double end has a first and second end. The boundary area 230 may be optically connected to the light source 210 at the single end and the light source 210 may be optically connect to the first end and the light measuring device 240 may be optically connected to the second end of the Y-cable. So, the Y-cable substitutes and/or works as the optical element 220. The light beam 214 is emitted from the light source 210 and transmitted to the boundary area 230. After the reflection and refraction of the light beam 214 as described above, the internal reflected part 228 and the external reflected part 234 are guided to the light measuring device 240. As above, the light measuring device 240 receives the reflected parts 228, 240 and converts the measured spectral properties of the light beams 228, 240 into empirical spectral lines and readable data to determine the thickness and therefore the presence of the ice layer 300.
The light source 210, the light splitting optical element 220, and the computing device 270 may be located in the hub 18 or nacelle 16 (denoted by box 204 in
The advantages of the system are that, as there are no electrical components used in the wind turbine blade 20, it reduces the risk of the wind turbine 10 or the wind turbine blades 20 being struck by lightning. Further, it also prevents electromagnetic interferences from lightning strikes. With a local ice detection system, which identifies not only the presence of ice formation but also the thickness of the ice layer 300, de-icing techniques can be deployed more effectively. In terms of economical terms, ice formation on the wind turbine 10 leads to increased loads and loss of production factor. Hence, effective ice detection for de-icing would reduce wind turbine loads and loss production factor. In terms of maintenance, as the main components of the system 200 can be placed in the hub 18 or nacelle 16, it is easier to maintain those component than if they were on the blade body 100.
While the invention has been particularly shown and described with reference to specific embodiments, it should be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
The scope of the invention is thus indicated by the appended claims and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced.
| Number | Date | Country | Kind |
|---|---|---|---|
| PA 2011 70761 | Dec 2011 | DK | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/DK2012/050480 | 12/19/2012 | WO | 00 | 6/27/2014 |
| Number | Date | Country | |
|---|---|---|---|
| 61581648 | Dec 2011 | US |
