This present disclosure relates to wind turbines, such as axial flow wind turbines. In particular, the wind turbines include a rotor or impeller that surrounds a center body having an open central passageway (i.e. central aperture). The central passageway allows air to flow through the center body and bypass the rotor or impeller. This air is later mixed with other air streams to improve the efficiency of the wind turbine/power generator.
In this regard, wind turbines usually contain a propeller-like device, termed the “rotor” or “impeller”, which is faced into a moving air stream. As the air hits the impeller, the air produces a force on the impeller in such a manner as to cause the impeller to rotate about its center. The impeller is connected to either an electricity generator or mechanical device through linkages such as gears, belts, chains or other means. Such turbines are used for generating electricity and powering batteries. They are also used to drive rotating pumps and/or moving machine parts. It is common to find wind turbines in large electricity generating “wind farms” containing multiple such turbines in a geometric pattern designed to allow maximum power extraction with minimal impact of each such turbine on one another and/or the surrounding environment.
The ability of an impeller to convert fluid power to rotating power, when placed in a stream of very large width compared to its diameter, is limited by the well documented theoretical value of 59.3% of the oncoming stream's power, known as the “Betz” limit as documented by A. Betz in 1926. This productivity limit applies especially to the traditional multi-bladed axial wind/water turbine presented in
Existing wind turbines share a litany of troublesome limitations. These limitations include poor performance at low wind speed, which is relevant because many of the “good-wind” sites have been taken up and the industry has had to begin focusing on technologies for “small wind” sites. Also, safety concerns exist due to poor containment for damaged propellers and shielding of rotating parts. In addition, an irritating pulsating noise caused by the turbine can travel far from the source, disturbing others located long distances away. Moreover, significant bird strikes and kills occur, so that wildlife concerns are implicated. Furthermore, high first and recurring costs occur due to expensive internal gearing and expensive turbine blade replacements caused by high wind and wind gusts. Additionally, existing turbines have poor and/or unacceptable esthetics for urban and suburban settings. Finally, poor mixing of the air that passes through the impeller blades with higher energy air that does not pass through the impeller blades leads to inefficiencies.
Attempts have been made to try to increase wind turbine performance potential beyond the “Betz” limit. Shrouds or ducts surrounding the impeller have been used. See, e.g., U.S. Pat. No. 7,218,011 to Hiel et al. (see
Values two times the Betz limit allegedly have been recorded but not sustained. See Igar, O., Shrouds for Aerogenerators, AIAA Journal, October 1976, pp. 1481-83; Igar & Ozer, Research and Development for Shrouded Wind Turbines, Energy Cons. & Management, Vol. 21, pp. 13-48, 1981; and see the AIAA Technical Note, entitled “Ducted Wind/Water Turbines and Propellers Revisited”, authored by Applicants (“Applicants' AIAA Technical Note”), and accepted for publication. Copies can be found in Applicants' Information Disclosure Statement. Such claims however have not been sustained in practice and existing test results have not confirmed the feasibility of such gains in real wind turbine application.
To achieve such increased power and efficiency, it is necessary to closely coordinate the aerodynamic designs of the shroud and impeller with the sometimes highly variable incoming fluid stream velocity levels. Such aerodynamic design considerations also play a significant role on the subsequent impact of flow turbines on their surroundings, and the productivity level of wind farm designs.
In an attempt to advance the state of the art, ducted (also known as shrouded) concepts have long been pursued. These have consistently provided tantalizing evidence that they may offer significant benefits over those of traditional unducted design. However, as yet, none have been successful enough to have significantly entered the marketplace. This is apparently due to several major weaknesses of current designs including: (a) they generally employ propeller based aerodynamic concepts versus turbine aerodynamic concepts, (b) they do not employ concepts for noise and flow improvements, and (c) they lack a first principles based ducted wind/water turbine design methodology equivalent to the “Betz/Schmitz Theory” that has been used extensively for unducted configurations.
Ejectors are known and documented fluid jet pumps that draw flow into a system and thereby increase the flow rate through that system. Mixer/ejectors are short compact versions of such jet pumps that are relatively insensitive to incoming flow conditions and have been used extensively in high speed jet propulsion applications involving flow velocities near or above the speed of sound. See, for example, U.S. Pat. No. 5,761,900 by Dr. Walter M. Presz, Jr, which also uses a mixer downstream to increase thrust while reducing noise from the discharge. Dr. Presz is a co-inventor in the present application.
Gas turbine technology has yet to be applied successfully to axial flow wind turbines. There are multiple reasons for this shortcoming. Existing wind turbines use non-shrouded turbine blades to extract the wind energy. As a result, a significant amount of the flow approaching the wind turbine blades flows around and not through the blades. Also, the air velocity decreases significantly as it approaches existing wind turbines. Both of these effects result in low flow through, turbine velocities. These low velocities minimize the potential benefits of gas turbine technology such as stator/impeller concepts. Previous shrouded wind turbine approaches have keyed on exit diffusers to increase turbine blade velocities. Diffusers, which typically include a pipe-like structure with openings along the axial length to allow slow, diffusive mixing of water inside the pipe with that outside the pipe, generally require long lengths for good performance. Diffusers also tend to be very sensitive to oncoming flow variations. Such long, flow sensitive diffusers are not practical in wind turbine installations. Short diffusers stall thus reducing the energy conversion of the system. Also, the downstream diffusion needed may not be possible with the turbine energy extraction desired at the accelerated velocities. These effects have hampered previous attempts at more efficient wind turbines using gas turbine technology.
Accordingly, it is an object of the present disclosure to provide an axial flow wind turbine that employs advanced fluid dynamic mixer/ejector pump principles to consistently deliver levels of power well above the Betz limit.
It is another object to provide an improved axial flow wind turbine that employs unique flow mixing (for wind turbines) of low energy air and high energy air and control devices to increase productivity of and minimize the impact of its attendant flow field on the surrounding environment located in its near vicinity, such as found in wind farms.
It is another object to provide an improved axial flow wind turbine that pumps in more flow through the impeller and then rapidly mixes the low energy turbine exit flow with high energy bypass wind flow before exiting the system.
It is a more specific object, commensurate with the above-listed objects, to provide an axial flow wind turbine which is relatively quiet and safer to use in populated areas.
A mixer/ejector wind turbine system (referred to herein as the “MEWT”) for generating power is disclosed that combines fluid dynamic ejector concepts, advanced flow mixing and control devices, and an adjustable power turbine.
Disclosed in some embodiments is a wind turbine comprising a center body, an impeller, and a turbine shroud. The center body comprises a central passageway. The impeller is disposed about the center body and comprises a plurality of impeller blades. The turbine shroud is disposed about the impeller. The central passageway permits air to flow from one end of the turbine shroud to the other end without passing through the impeller.
The turbine shroud may be in the shape of a ring airfoil. Alternatively, the turbine shroud has a plurality of mixer lobes disposed around an exhaust end. Each mixer lobe on the turbine shroud has an inner trailing edge angle and an outer trailing edge angle, and the inner angle and the outer angle are independently in the range of 5 to 65 degrees.
The center body may also further comprise a plurality of mixer lobes disposed around an outlet end. Each mixer lobe on the center body has an inner trailing edge angle and an outer trailing edge angle, and the inner angle and the outer angle are independently in the range of 5 to 65 degrees.
The wind turbine may further comprise an ejector shroud downstream from and coaxial with the mixer shroud. A mixer shroud outlet extends into an ejector shroud inlet.
The ejector shroud may be in the shape of a ring airfoil. Alternatively, the ejector shroud has a ring of mixer lobes around an ejector shroud outlet. Each mixer lobe on the ejector shroud has an inner trailing edge angle and an outer trailing edge angle, and the inner angle and the outer angle are independently in the range of 5 to 65 degrees.
The impeller can be a rotor/stator assembly, the rotor/stator assembly including a rotor and a stator. The stator has at least one phase winding. The rotor has a central ring, an outer ring, a plurality of rotor blades extending between the central ring and the outer ring, and a plurality of permanent magnets on the outer ring. In some embodiments, the plurality of permanent magnets is located along a rear end of the outer ring. Alternatively, the wind turbine may further comprise a power generator located in the center body and connected to the impeller.
The wind turbine may further comprise a wing-tab or directional vane for aligning the wind turbine with the direction of airflow. The turbine shroud may have a non-circular frontal cross-section. An inlet area of the turbine shroud can be greater than an exit area of the turbine shroud.
Disclosed in other embodiments is a wind turbine comprising a center body, a rotor assembly, and a stator assembly. The center body comprises a central passageway. The rotor assembly rotates around the center body. The turbine shroud surrounds the rotor assembly. The stator assembly is upstream of the rotor assembly and connects the turbine shroud with the center body. The central passageway comprises a plurality of mixer lobes disposed around an outlet end thereof.
First-principles-based theoretical analysis of the preferred MEWT indicates that the MEWT can produce three or more times the power of its un-shrouded counterparts for the same frontal area, and increase the productivity of wind farms by a factor of two or more.
Other objects and advantages of the current disclosure will become more readily apparent when the following written description is read in conjunction with the accompanying drawings.
The following is a brief description of the drawings, which are presented for the purposes of illustrating the disclosure set forth herein and not for the purposes of limiting the same.
A more complete understanding of the components, processes, and apparatuses disclosed herein can be obtained by reference to the accompanying figures. These figures are merely schematic representations based on convenience and the ease of demonstrating the present development and are, therefore, not intended to indicate the relative size and dimensions of the devices or components thereof and/or to define or limit the scope of the exemplary embodiments.
Although specific terms are used in the following description for the sake of clarity, these terms are intended to refer only to the particular structure of the embodiments selected for illustration in the drawings and are not intended to define or limit the scope of the disclosure. In the drawings and the following description below, it is to be understood that like numeric designations refer to components of like function.
The modifier “about” used in connection with a quantity is inclusive of the stated value and has the meaning dictated by the context (for example, it includes at least the degree of error associated with the measurement of the particular quantity). When used in the context of a range, the modifier “about” should also be considered as disclosing the range defined by the absolute values of the two endpoints. For example, the range “from about 2 to about 4” also disclosed the range “from 2 to 4.”
A wind turbine can theoretically capture at most 59.3% of the potential energy of the wind passing through it, a maximum known as the Betz limit. The amount of energy captured by a wind turbine can also be referred to as the efficiency of the turbine. The MEWT may exceed the Betz limit.
A Mixer-Ejector Power System (MEPS) provides a unique and improved means of generating power from wind currents. A MEPS includes:
The resulting mixer/ejectors enhances the operational characteristics of the power system by: (a) increasing the amount of flow through the system, (b) reducing the back pressure on the turbine blade, and (c) reducing the noise propagating from the system.
The MEPS may include:
Referring to the drawings in detail,
In embodiments, the MEWT 100 is an axial flow turbine comprising:
(a) an aerodynamically contoured turbine shroud 102;
(b) an aerodynamically contoured center body 103 within and attached to the turbine shroud 102;
(c) a turbine stage 104, surrounding the center body 103, comprising a stator ring 106 of stator vanes (e.g., 108a) and an impeller or rotor 110 having impeller or rotor blades (e.g., 112a) downstream and “in-line” with the stator vanes (i.e., leading edges of the impeller blades are substantially aligned with trailing edges of the stator vanes), in which:
(d) a mixer 118 having a ring of mixer lobes (e.g., 120a) on a terminus region (i.e., end portion) of the turbine shroud 102, wherein the mixer lobes (e.g., 120a) extend downstream beyond the impeller blades (e.g., 112a); and
(e) an ejector 122 comprising a shroud 128, surrounding the ring of mixer lobes (e.g., 120a) on the turbine shroud, wherein the mixer lobes (e.g., 120a) extend downstream and into an inlet 129 of the ejector shroud 128.
Notably, the turbine 100 includes an open central passageway 145 along the central axis of the turbine 100. The central passageway 145 extends through the center body 103 and the impeller 110.
The center body 103 of the MEWT 100, as shown in
Applicants have calculated, for optimum efficiency in the preferred embodiments 100, the area ratio of the ejector pump 122, as defined by the ejector shroud 128 exit area over the turbine shroud 102 exit area will be between 1.5 and 3.0. The number of mixer lobes (e.g., 120a) would be between 6 and 14. Each lobe will have inner and outer trailing edge angles between 5 and 65 degrees. These angles are measured from a tangent line that is drawn at the exit of the mixing lobe down to a center line that is parallel to the axial center of the turbine. The primary lobe exit location will be at, or near, the entrance location or inlet 129 of the ejector shroud 128. The height-to-width ratio of the lobe channels will be between 0.5 and 4.5. The mixer penetration will be between 50% and 80%. The center body 103 plug trailing edge angles will be thirty degrees or less. The length to diameter (L/D) of the overall MEWT 100 will be between 0.5 and 1.25.
Free stream air 906 passing through the stator 908a has its energy extracted by the rotor 910. Relatively high energy air 929 (see
The nacelle 903 and the trailing edges of the low energy mixing lobes 920 and the trailing edge of the high energy mixing lobes 918 may be seen in
In
In
The rotor/stator assembly 406 operates as a permanent ring generator. With reference to
Each phase winding is comprised of a series of coils. In particular embodiments, the stator has three phase windings connected in series for producing three-phase electric power. Each winding contains 40 wound coils in series spaced by nine degrees, so that the combination of three phase windings covers the 360° circumference of the stator.
A plurality of permanent magnets 440 is located on the outer ring 470. The magnets are generally evenly distributed around the circumference of the rotor and along the outer ring 470. As seen in
In embodiments, the permanent magnets are rare earth magnets, i.e. are made from alloys of rare earth elements. Rare earth magnets produce very high magnetic fields. In embodiments, the permanent magnets are neodymium magnets, such as Nd2Fe14B.
One advantage of a mixer-ejector wind turbine as described herein compared to traditional three-bladed horizontal axis wind turbines is that the blades of a typical turbine may be as much as 50 meters long or longer. This results in a large swept area for the blades. However, the area enclosed by the permanent magnets is much smaller. Because the ratio of the area for the blades to the area for the magnets is very high, the ring generator is unable to turn as efficiently as it otherwise could. However, the ratio of the area for the MEWT is about 1:1, which allows for greater efficiency and greater power generation. Another advantage is that the MEWT has a lower “cut-in” speed, i.e. the rotor on the MEWT will start turning and generating energy at lower wind speeds. Normally, due to the intermittent generation of the wind turbine, the turbine is not directly connected to an electrical grid because the fluctuations in electricity production would inject voltage and frequency disturbances into the grid.
As shown in
Referring to the cross-sectional view of
As seen in
As seen in
As noted in
As shown in
Alternatively, the center body 800 can be considered as separating incoming air into a first fast fluid stream 810 and a second fast fluid stream 820. The first fast fluid stream passes through the central passageway. The second fast fluid stream passes through the impeller and energy is extracted therefrom, resulting in a slow fluid stream 820 flowing along the exterior of the center body, which is relatively slower than the first fast fluid stream. The slow fluid stream 820 is then mixed with the first fast fluid stream 812.
The wind turbine of the present disclosure, including the hollow center body, provides unique benefits over existing systems. The wind turbine provides a more effective and efficient wind generating system and significantly increases the maximum power extraction potential. The wind turbine is quieter, cheaper, and more durable. The wind power system operates more effectively in low wind speeds and is more acceptable aesthetically for both urban and suburban settings. The wind turbine reduces bird strikes, the need for expensive internal gearing, and the need for turbine replacements caused by high winds and wind gusts. The design is more compact and structurally robust. The turbine is less sensitive to inlet flow blockage and/or alignment of the turbine axis with the wind direction and uses advanced aerodynamics to automatically align itself with the wind direction. Mixing of high energy air and low energy air inside the turbine is more efficient which reduces turbulence.
The exemplary embodiment has been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the exemplary embodiment be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
This application is a continuation-in-part of U.S. patent application Ser. No. 12/054,050, filed Mar. 24, 2008, which claimed priority to U.S. Provisional Patent Application Ser. No. 60/919,588, filed Mar. 23, 2007. This application is also a continuation-in-part of U.S. patent application Ser. No. 12/425,358, filed Apr. 16, 2009, which is a continuation-in-part of U.S. patent application Ser. No. 12/053,695, filed Mar. 24, 2008, which claimed priority to U.S. Provisional Patent Application Ser. No. 60/919,588, filed Mar. 23, 2007. U.S. patent application Ser. No. 12/425,358 also claimed priority to U.S. Provisional Patent Application Ser. No. 61/124,397, filed Apr. 16, 2008. This application is also a continuation-in-part of U.S. patent application Ser. No. 12/629,714, filed Dec. 2, 2009, which claimed priority to U.S. Provisional Patent Application Ser. No. 61/119,078, filed Dec. 2, 2008. The disclosure of these applications is fully incorporated by reference herein.
Number | Date | Country | |
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60919588 | Mar 2007 | US | |
60919588 | Mar 2007 | US | |
61124397 | Apr 2008 | US | |
61119078 | Dec 2008 | US |
Number | Date | Country | |
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Parent | 12054050 | Mar 2008 | US |
Child | 12749341 | US | |
Parent | 12425358 | Apr 2009 | US |
Child | 12054050 | US | |
Parent | 12053695 | Mar 2008 | US |
Child | 12425358 | US | |
Parent | 12629714 | Dec 2009 | US |
Child | 12053695 | US |