The present disclosure relates to air filters. In some embodiments, it relates to adjustably sized air filter systems capable of use in a window opening.
Windows exist in a large variety of sizes and can include vertically or horizontally operable sashes to provide air flow between an exterior and an interior of a building structure. Occupants of a building structure often desire opening windows to let fresh air into an interior of a home, business, or otherwise enclosed space. However, in many locations, such as highly populated areas of China, the outside air is more contaminated than the indoor air. Novel filtering solutions are needed to let the fresh aspects of the outdoor air in without letting in the pollution or contaminants. Outdoor contaminants may include larger particles such as pollen, dust, and mold spores and smaller particles such as those forming PM25, bacteria, and viruses. Gaseous outdoor pollutants such as odors, NOR, SO2, ozone, and others may also be of concern in some locations.
The inventors of the present disclosure recognized that a need exists for a window filter that protects users from outside air quality contaminants, allows fresh air get into the home through windows, can be easily installed and used by consumers, is versatile to fit most window sizes, and/or has minimal impact on lighting and visibility. The inventors of the present disclosure invented and discovered apparatuses and methods that address at least some of these goals.
Some embodiments of the present disclosure relate to a window filter assembly, comprising: (1) a frame assembly comprising: first and second end frame members; and first and second side frame members; wherein the first and second side frame members are configured to couple with the first and second end frame members; and (2) a filter media assembly that is attachable to at least one of the side frame members and the end frame members; wherein the window filter assembly is expandable from a collapsed state to an expanded state.
In some embodiments, at least one of the first and second side frame members are expandable. In some embodiments, at least one of the side frame members include at least one of a spring-loaded mechanism permitting lengthwise adjustment, a telescoping mechanism permitting lengthwise adjustment, a ratcheting mechanism permitting lengthwise adjustment, a friction fit permitting lengthwise adjustment, two or more components that are slidable relative to one another permitting lengthwise adjustment, a portion that nests within another portion permitting lengthwise adjustment, and/or threads to permit screw-like lengthwise adjustment.
In some embodiments, each of the first and second side frame members include multiple pieces or portions and a length of each of the pieces or portions is less than the total length of the side frame member in an expanded state. In some embodiments, the side frame members are tubular. In some embodiments, the first and second side frame members are configured to removably couple with the first and second end frame members.
In some embodiments, either the first and second end frame members or the first and second side frame members include apertures sized and shaped to receive the other of the first and second end frame members or the first and second side frame members.
In some embodiments, the frame assembly is made of at least one of plastic, metal, paper, wood, and/or cardboard.
In some embodiments, at least one of the end frame members and the side frame members include filter media receivers configured to receive connectors mounted on the filter media assembly. In some embodiments, the connectors are at least one of pegs, teeth, hooks, or other mechanical connections mechanism. In some embodiments, either the end frame members or the side frame members include a female attachment geometry and the other of the end frame members or the side frame members include a male attachment geometry. In some embodiments, the filter media is held in place in or on the frame assembly by at least one of open tubes, pockets, partial loops, adhesive strips, hook and loop connection means, and/or a loop-engaging fastener material.
In some embodiments, the filter media is at least one of an extended surface area media, pleated, corrugated, scrunched, ruffled, crinkled, and/or a high surface area media. In some embodiments, the filter media is self-supporting. In some embodiments, the filter media has an electrostatic charge. In some embodiments, the filter media includes at least one of porous foam, a nonwoven, paper, and/or fiberglass. In some embodiments, the filter media is wire-backed.
In some embodiments, at least one of the first and second end frame members has lengthwise adjustability. In some embodiments, at least one of the first and second end frame members includes a spring-loaded feature.
In some embodiments, the window filter assembly can self-retain the shape of the selected expanded and/or collapsed state. In some embodiments, the window filter assembly can be adjusted to fit windows of various sizes. In some embodiments, the window filter assembly has a size that can be adjusted to fit in a partially open window.
Some embodiments relate to a method of replacing filter media in the window filter assembly of any of the preceding claims, comprising: (1) removing one of the first and second end frame members from the frame assembly; (2) removing used filter media; (3) sliding unused filter media along the first and second side frame members; (4) attaching the unused filter media to one of the first and second end frame members; (5) attaching the unused filter media to the other of the first and second end frame members; and (6) securing the previously removed one of the first and second end frame members to form the complete frame assembly.
The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
The present disclosure will be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments are shown. The scope of this disclosure, however, may be embodied in many different forms and should not be construed as limited to the embodiments set forth or shown herein.
One embodiment of a window air filter 20 in accordance with principles of the present disclosure is shown in
The window air filter 20 is typically removably installed in a partially opened window. The window air filter 20 includes a pair of expandable side frame members 36, 38 that are configured to couple with the end frame members 30, 32, as shown in
The expandable side frame members 36, 38 provide dimensional adjustability to the window filter 20, which may be achieved by spring-loading (as shown in
The side frame members 36, 38 can assume a variety of forms, and in some embodiments are substantially identical. In one embodiment, the side frame members 36, 38 are tubular and have a round in cross-section. Each of the side frame members 36, 38 define opposing, leading and trailing ends 42, 44 (identified for the first side frame 36 in the view of
In some embodiments, the end frame members 32, 34 are identical. Optionally, as illustrated in
At least one of the end frame members 32, 34 is removable to allow for user-replacement of the filter media assembly 30. The removable end frame member(s) 32, 34 allow for simple and quick filter media assembly 30 change/replacement. As illustrated in
As illustrated in
The attachments 54 are illustrated as circular attachments in the cross-sectional view of
The filter media assembly 30 can assume a wide variety of forms useful for air filtration presently known, or in the future developed. The filter media assembly 30 is preferably an extended surface area filter, meaning that it has greater surface area than a flat sheet which occupies the same two-dimensional area. The extended surface area may be achieved by performing a defined pleating operation, by corrugating the media, or by performing a “scrunching” operation similar to how ruffled curtains are constructed. For example, the filter media can be pleated, crinkled, or ruffled, or otherwise include a suitable expanding and contracting surface area. Regardless, the media is expandable to accommodate a variety of window sizes.
By “ruffled” is meant at least a portion gathered along at least one edge to form a configuration comprising undulations. For example, and as shown in
In another example, and as shown in
Pleats can be formed in the filter media 72 (or in the pleated filter media assembly 130) using various methods and components as are well known in the art, e.g., to form a pleated filter for use in applications such as air filtration., for example those described in U.S. Pat. No. 6,740,137 to Kubokawa et al. and U.S. Pat. No. 7,622,063 to Sundet et al., the entire teachings of both of which are incorporated herein by reference.
The pleated filter media assembly 130, and similarly the filter media assembly 30, can consist of a filter media or web 72 alone (as in the illustrated embodiment), or can include one or more additional components or structures applied or assembled to the filter media 72 so long as the resultant filter media assembly 130 can at least be transitioned from the collapsed condition to the expanded condition without damaging a structural integrity of the filter media assembly 30, 130, and optionally can be repeatedly transitioned between the collapsed and expanded conditions without damaging a structural integrity of the filter media assembly 30, 130. The filter media 72 of the assembly 30, 130 can be self-supporting or non-self-supporting. For example, where the pleated filter media assembly 130 consists of the pleated filter media 72 alone, the filter media or web 72 can be self-supporting or non-self-supporting. Where the pleated filter media assembly 130 consists of the pleated filter media or web 72 and a support structure, the pleated filter media 72 can be non-self-supporting with the addition supporting structure rendering the pleated filter media assembly 130, as a whole, to be self-supporting. For example, the filter media 72 can be wire-backed. A “self-supporting pleated filter media or web” can describe a filter media or web that is deformation resistant without requiring stiffening layers, adhesive or other reinforcement in the filter media web. Alternatively, “self-supporting” means that the pleated filter media generally maintains its shape when subjected to an airstream as described, for example, in U.S. Pat. No. 7,169,202 to Kubokawa, the entire teachings of which are incorporated herein by reference. Alternatively, the term “self-supporting” refers to a web or media having sufficient coherency and strength so as to be drapable and handleable without substantial tearing or rupture, and when used with respect to a pleated filter refers to a filter whose pleats have sufficient stiffness so that they do not collapse or bow excessively when subjected to the air pressure typically encountered in force air ventilation systems. The term “non-self-supporting” can denote an air filter media that is not capable, in the absence of a support frame and/or a support grill, of withstanding the forces encountered due to typical air flow.
The particular filter media 72 selected for the filter media assemblies 30, 130 can be particularly suited have particular desired characteristics described herein. In some embodiments, an electrostatic charge is optionally imparted into or on to material(s) of the filter media 72. An electrostatically charged media 72 may be used, of which many grades are available, and many of which offer high efficiency with low pressure drop. Thus, the filter media 72 can be an electret nonwoven web. Electric charge can be imparted to the filter media 72 in a variety of ways as is well known in the art, for example by hydrocharging, corona charging, etc. (e.g., as described in U.S. Pat. No. 7,947,142 (mentioned above)). In other embodiments, the filter media 72 is not electrostatically charged. Additional multi-functional media grades, which incorporate activated carbon or other materials for purifying gas-phase pollutants, may also be incorporated into the filter structure. The filter media 72 can be constructed, for example, from nonwoven fibrous media formed of thermoplastics or thermosetting materials such as polypropylene, linear polyethylene and polyvinyl chloride. Other suitable, non-limiting materials for the filter media include porous foams, nonwovens, papers, fiberglass, or the like. In some embodiments, the filter media 72 comprises a filter media that attracts and captures dust, allergens such as pollen and mold spores, and fine particle pollution from the outdoor air.
In another embodiment, the filter assembly 30 can include both ruffled and pleated portions. The central portion of the filter media 56 may include self-supporting or wire-backed pleats which are connected to the side attachment structures 54, and the side attachment structures 54 may form a ruffled structure when installed over the side frame members 36, 38. In a further embodiment, a single continuous piece of filter media 56 may be used to form both ruffled edge attachment structures 54 and the central pleated filter media 56 portion.
Other nonwoven webs useful with the filter media 72 can be a high loft spunbond web, such as described, for example, in U.S. Pat. No. 8,162,153 to Fox et al., the entire teachings of which are incorporated herein by reference. In other embodiments, the filter media 72 can be a low loft spunbond web, such as those described in U.S. Pat. No. 7,947,142 to Fox et al., the entire teachings of which are incorporated herein by reference. In yet other embodiments, nonwoven webs useful with the filter media 72 are generated by other techniques and/or have other characteristics, such as the meltblown nonwoven webs disclosed in U.S. Pat. No. 6,858,297 to Shah et al. (mentioned above). Other non-limiting example of useful nonwoven web formats include bi-modal fiber diameter meltblown media such as that described in U.S. Pat. No. 7,858,163, the entire teaching of which are incorporated herein by reference.
Embodiments include window filters suitable for sliding-type windows, such as horizontal sliding windows and vertical sliding windows (e.g. single and double hung). These sliding window types appear to be the predominant types in both North America and the China region, for example.
In accordance with principles of the present disclosure, window air filters 120, 220 protect users from outside air quality contaminants while allowing fresh air get into the home or building structure through the windows 180, 280. In one example, by incorporating an extendable surface area of filter media assembly 130 and by covering a moderate portion of the window 180, 280, in combination with using a low pressure drop web 72 enabled by the electrostatic charging, a reasonably low pressure drop can be achieved for the window air filter 120, 220, and a moderate airflow is provided through the window air filter 120, 220. The adjustable frame assembly 140, 240 allows users to easily adjust the length of the window air filter 120, 220 to fit their specific window size 180, 280. In one embodiment, the window air filter 120, 220 optionally includes a restraining strap or component to prevent it from falling out the window (not shown).
With additional reference to
The air filter assembly of the present disclosure can be used in a powered air filtration system such as, for example, that described in U.S. Patent Application No. 62/041501, incorporated herein in its entirety. The air filter assembly or media of U.S. Pat. No. 62/206,928 can be used in the air filters of the present disclosure.
The terms first, second, third and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other sequences than described or illustrated herein.
All references mentioned herein are incorporated by reference in their entirety.
Moreover, the terms top, bottom, over, under and the like in the description and the claims are used for descriptive purposes and not necessarily for describing relative positions. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other orientations than described or illustrated herein.
The recitation of all numerical ranges by endpoint is meant to include all numbers subsumed within the range (i.e., the range 1 to 10 includes, for example, 1, 1.5, 3.33, and 10).
Those having skill in the art will appreciate that many changes may be made to the details of the above-described embodiments and implementations without departing from the underlying principles thereof. Further, various modifications and alterations of the present invention will become apparent to those skilled in the art without departing from the spirit and scope of the invention. The scope of the present application should, therefore, be determined only by the following claims and equivalents thereof.
Filing Document | Filing Date | Country | Kind |
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PCT/US15/46483 | 8/24/2015 | WO | 00 |
Number | Date | Country | |
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62206928 | Aug 2015 | US | |
62041496 | Aug 2014 | US | |
62041499 | Aug 2014 | US | |
62041500 | Aug 2014 | US | |
62041501 | Aug 2014 | US |