The present subject matter relates generally to work vehicles, such as excavators and backhoes, and, more particularly, to a variably positionable camera configured to be provided in operative association with an articulable implement of a work vehicle and systems related thereto.
A wide variety of work vehicles have been developed for various purposes. Certain work vehicles may include a backhoe or excavator for transporting large, loose, and/or awkward material. For instance, a backhoe or an excavator may be used to remove large amounts of material such as gravel, dirt, or similar substances. Cabs, sometimes referred to as “operator environments,” provide a central location to which controls and operator interfaces may be fed, and from which most or all of the vehicle functions may be easily controlled. The large size and proportions of many work vehicles make it difficult or impossible for a single operator to keep visual contact with the entirety of an associated implement and/or work area during operation. For instance, one or more components of a backhoe, cap structure, or other components may block the operator's view of the work area. As such, some work vehicles include one or more cameras or optical sensors to provide views of the work vehicle's environment and components.
Known imaging systems include one or more cameras positioned at different locations on the work vehicle. For example, U.S. Pat. No. 9,871,968 to Douglas Jay Husted et al. (hereinafter “Husted”) generally describes an imaging system for an implement. More particularly, Husted describes a two camera system mounted to opposing sides of a machine including a processor to stitch images together to show an orientation and/or position of the implement. Other imaging systems may include a camera on a component of a backhoe. For example, Korean Patent No. 101163289B1 generally shows a camera attached to a boom of a backhoe, providing a visual of the work area to the operator.
While the above referenced imaging systems have provided some benefits allowing operators to view a work area, further enhancements may still be made to improve the operation of work vehicles, such as vehicles including articulable implements. As such, a more robust and versatile imaging system for work vehicles would be welcome in the art.
Aspects and advantages will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention. In view of the above, the present invention provides a variably positionable imaging system for a vehicle having an articulable implement, such as an excavator or backhoe, that may increase efficiency of operation, increase safety, and/or reduce risk of damage caused by operation of the vehicle.
In one aspect, the present invention is directed to a work vehicle. The work vehicle includes a body. The body may be a chassis and/or frame of the work vehicle. The work vehicle includes a controllable, articulable implement coupled to the body. For example, the controllable, articulable implement may be coupled to the front, back, sides, or any other appropriate location on the body. The articulable implement includes at least two arms and a tool positioned at a distal end of the articulable implement. In certain embodiments, the articulable implement may be a backhoe, a first arm of the at least two arms may be a boom arm, and a second arm of the at least two arms may be a dipper arm. Further, in such embodiments, the tool may be a bucket. The articulable implement is positionable by an operator of the work vehicle in an operating environment. For example, the articulable implement may by a hydraulically operable implement. Further, the operating environment of the work vehicle may be a cab coupled to or housed within the body, such as the chassis or the frame. The operating environment may include a control interface configured to manipulate the articulable implement.
The work vehicle includes an imaging system. The imaging system includes a display housed within the operating environment of the work vehicle configured to display images of a work area. The display may be a monitor, a LCD screen, a LED screen, a plasma screen, a CRT screen, or any other display known in the art configurable to display images. The work area may generally be the area surrounding the work vehicle such as the front, back, or sides. More particularly, in certain embodiments, the work area may be a trench and a surrounding area being excavated by the articulable implement.
The imaging system includes a track including a rail coupled to at least one of the arms of the articulable implement and extending along a length of the at least one arm. For example, in certain embodiments, the rail may be formed from at least one of a metal, a polymer, or a composite. Further, the rail may be coupled to the at least one arm using any suitable means, such as by adhesives, tape, welding, and/or mechanical fasteners (e.g., bolts, screws, and rivets). The imaging system further includes a camera operatively coupled to the track. In certain embodiments, the camera may be magnetically coupled to the track. For example, the camera and track may each include a ferrous material. It should be appreciated that at least one of the ferrous materials may be magnetized. As such, the magnetized ferrous material may be configured to adhere the camera to the track.
The camera is communicatively coupled with the display. The camera captures at least one image of the work area and communicates the image to the display. In further embodiments, the camera may communicate a series of images to the display such that the camera communicates a video to the display. In addition, the camera is positionable at a plurality of locations along the rail to capture images of the work area. For example, the rail may define a plurality of discrete locations for positioning the camera. In other embodiments, the camera may be variably positioned and/or secured at any location along the rail.
In one embodiment, the imaging system may further include an attachment structure configured between the rail and the camera such that the camera is slidable along the track. For instance, the attachment structure may include a male-female interface. In certain embodiments, a male half of the male-female interface may include a protrusion positioned on the rail or the camera, and the female half of the male-female interface may include a channel positioned on the other of the rail or the camera. For example, the protrusion may be a dovetail coupled to or formed integrally with the camera. In such an embodiment, the channel may be a slot configured to receive the dovetail.
In certain embodiments, a camera housing may surround the camera. As such, the camera housing may be positioned between the camera and the track such that the camera is coupled to the track via the camera housing. For example, the camera housing may include one of the protrusion or the channel coupled to or formed integrally with the camera housing. Further, the camera housing may define one or more viewing apertures or slots configured to allow the camera to capture images of the work area from within the camera housing. In one embodiment, the camera housing may include an open side configured to provide a sight line between the work area and the camera. In still other embodiments, the camera housing may include at least one partially transparent wall configured to provide a sight line between the work area and the camera. The transparent wall may be formed from a plastic material, a glass material, or any other material or combination of materials that substantially allow the line of sight between the camera and the work area.
In embodiments where the imaging system includes the camera housing, the camera may be variably positionable within the camera housing. For example, the camera housing may include one or more actuators configured to change a position and/or orientation of the camera relative to walls of the camera housing. In one embodiment, the camera may be positioned between viewing apertures or slots in the camera housing to provide the sight line between the camera and the work area. Still, in other embodiments, the camera may be repositioned along a length of the slot. In another embodiment, the camera may be rotatable about at least one axis orthogonal to the track. For example, the imaging system may include at least one of the actuators, such as a gimbal, configured to allow the camera to rotate.
In one embodiment, the imaging system may further include a means for selectively fixing the camera to the rail. For example, the imaging system may include at least one of a clamp, a depressible tab-hole interface, a bolt-hole interface, or a tab-notch interface. In one embodiment, a plurality of means for selectively fixing the camera to the rail may each be positioned at each of the plurality of locations such that the camera is selectively fixable at each of the plurality of locations. Still, in another embodiment, the camera or camera housing may include the means for selectively fixing the camera to the rail such that the camera is fixable at varied locations along the length of the rail.
In a further embodiment, the track may include opposing end caps at opposing ends of the rail such that the opposing end caps define end locations along the track. For example, the end caps may each define a boundary limit that the camera may not be positioned past during normal operation. In another embodiment, the track may include an open end at one end of the rail such that the camera may be slid out of the track.
In a still further embodiment, the imaging system may include a motor drivingly coupled to the camera such that the motor positions the camera between the plurality of locations. For example, the motor may be positioned between the camera and the rail such that the motor positions the camera along the track. In another embodiment, the motor may be coupled to one of the at least two arms and drivingly coupled to the camera via at least one of a belt or a chain. In additional embodiments, the operating environment may further include a camera control communicatively coupled to the motor such that the camera control communicates a signal to position the camera between the plurality of locations. For instance, the operating environment may include at least one of a joystick or direction pad for positioning the camera between the plurality of locations. In one particular embodiment, the camera control may be an active camera control such that the active camera control positions the camera between the plurality of locations based on the position and/or orientation of the articulable implement relative to the work area. In such embodiments, the active camera control may include one or more of a processor, a memory device, a network interface, or a sensor. The active camera control may be configured to determine an orientation and/or position of the camera, the articulable implement, and/or the work area relative to each other and position the camera between the plurality of locations to capture images of the work area.
In additional embodiments, the imaging system may include one of a wireless or wired communicative link between the camera and the display. For example, the wireless or wired communicative link may include at least one of wireless communication (e.g., Bluetooth), a cable, a spiral cable, a bulkhead cable, or the rail. It should be recognized that the wireless or wired communicative link may be configured to communicate the image to the display as well as communicate control signals between the camera control and the motor. Further, the imaging system may include a power link for providing an electric current to at least one of the camera or the motor.
In embodiments where the articulable implement is a backhoe, the track may be coupled to at least one of a bottom section or a top section of at least one of the boom arm or the dipper arm. In other embodiments, the track may be coupled to any side or section of the boom arm or the dipper arm. In embodiments where the track is coupled to a top section of the articulable implement, the camera may additionally be configured as a backup camera. In one embodiment, the work vehicle may be a tractor loader backhoe. For example, the tractor loader backhoe may include the backhoe at a back side of the tractor loader backhoe and a front loader at a front side of the tractor loader backhoe. In a further embodiment, the imaging system may further include a second track including a second rail coupled to at least one of the arms of the articulable implement and extending along a length of the at least one the arm. In such an embodiment, a second camera may be coupled to the second track. Further, the second camera may be communicatively coupled with the display. For example, the second camera may capture at least one image of the work area and communicate the image to the display. In addition, the second camera may be positionable at a plurality of locations along the second rail to capture images of the work area.
These and other features, aspects and advantages will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain certain principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended FIGS., in which:
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As used herein, the terms “first” and “second” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
The terms “coupled,” “fixed,” “attached to,” and the like refer to both direct coupling, fixing, or attaching, as well as indirect coupling, fixing, or attaching through one or more intermediate components or features, unless otherwise specified herein.
The terms “communicate,” “communicating,” “communicative,” and the like refer to both direct communication as well as indirect communication such as through a memory system or another intermediary system.
A work vehicle including an imaging system with a track and a camera positionable at a plurality of locations along the track as described herein may increase efficiency of operation, increase safety, and/or reduce risk of damage caused by operation of an implement, such as an excavator or backhoe. Allowing the operator to see a work area while operating a backhoe may allow for more efficient operation. For example, such a work vehicle may make a spotter redundant for operating the backhoe. The operator may also be able to avoid accidents, damage, and/or injury to other people, the work vehicle, and/or other equipment when he/she is able to properly see the work area and/or the backhoe.
Referring now to the drawings,
The work vehicle 10 includes a body 12. The body 12 may be a chassis and/or frame of the work vehicle 10. In certain embodiments, the body 12 may be a tractor 106. The work vehicle 10 may include a loader 102 and a controllable, articulable implement 14 coupled to the body 12 of the work vehicle. For example, the loader 102 and the articulable implement 14 may be pivotally coupled to the body 12 of the work vehicle 10. Further, in embodiments where the work vehicle 10 is a tractor loader backhoe, the loader 102 may be coupled to a front 104 of the body 12. In such an embodiment, the articulable implement 14 may be a backhoe coupled to a rear 112 of the body 12. It should be recognized that the articulable implement 14 may be coupled to the front 104, back 112, sides, or any other appropriate location on the body 12. In other embodiments, the work vehicle may not include the loader 102. The work vehicle may also include any other tools, implements, and/or components appropriate for use with a work vehicle 10 including an articulable implement 14.
The work vehicle 10 may be supported on front wheels 108 and rear wheels 110 for movement over the ground. Though, in other embodiments, the work vehicle 10 may include any number of wheels or other structures, such as tracks, configured to move the work vehicle 10 relative to the ground. Further, in other embodiments, the work vehicle 10 may be permanently or temporarily fixed to the ground in order to allow operation of the articulable implement 14.
The articulable implement 14 includes at least two arms 16 and a tool 18 positioned at a distal end 20 of the articulable implement 14. In embodiments where the articulable implement 14 is a backhoe, a first arm 22 of the at least two arms 16 may be a boom arm. Further, a second arm 24 of the at least two arms 16 may be a dipper arm. In addition, the tool 18 may be a bucket. For the illustrated embodiment, the first arm 22 may be pivotally coupled to the body 12 by a pivot pin assembly 130. For example, the pivot pin assembly 130 may couple the first arm 22 to the body 12 about a substantially horizontal pivotal axis. The second arm 24 may be pivotally coupled to the upper end of the first arm 22. For example, the second arm 22 may be coupled to the first arm by a pivot pin assembly 138. The pivot pin assembly 138 may define a substantially horizontal pivotal axis about which the second arm 24 pivots with respect to the first arm 22. It should be recognized that the articulable implement may include any number of additional arms 16. Further, the tool 18 may be coupled to the last in a series of arms 16 at the distal end 20 of the articulable implement 14.
The articulable implement 14 may also include a plurality of hydraulic cylinders configured to manipulate the articulable implement. For example, a hydraulic boom cylinder 140 may be coupled between the first arm 22 and the body 12 to pivot the first arm 22 with respect to the body 12. Further, a hydraulic dipper cylinder 142 may be coupled between the first arm 22 and the second arm 24 to pivot the second arm 24 with respect to the first arm 22 when the hydraulic dipper cylinder 142 extends and retracts. The upper end of the hydraulic dipper cylinder 142 may be pivotally coupled to the second arm 24 by a pivot pin assembly 144. The pivot pin assembly 144 may extend through openings in both the second arm 24 and the upper end of the hydraulic dipper cylinder 142. The articulable implement 14 may also include a hydraulic bucket cylinder 146 that is pivotally coupled between the second arm 24 and the tool 18 to pivot the tool 18 with respect the second arm 24. A pivot pin assembly 148 may define a substantially horizontal pivotal axis between the second arm 24 and the tool 18.
The articulable implement 14 is positionable by an operator of the work vehicle 10 in an operating environment 26. For instance, the operating environment 26 of the work vehicle 10 may be a cab coupled to or housed within the body 12, such as the chassis or the frame. The articulable implement 14 may by a hydraulically operable implement. For example, the articulable implement 14 may be operated by manipulating any of the hydraulic cylinders 140, 142, 146. The operating environment 26 may include a control interface configured to manipulate the articulable implement 14. Articulable implements 14 including arms 16 and tools 18 for a work vehicle 10 as well as their operation, construction, and control are well known and understood in the art. As such, a detailed description of the operation of such articulable implements is unnecessary for an appreciation and understanding of the present subject matter and is excluded herein.
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The imaging system 28 includes a track 34 having a rail 36 coupled to at least one of the arms 16 of the articulable implement 14 and extending along a length of the at least one arm 16. For example, in the embodiment shown, the rail 36 is coupled to the second arm 24. The imaging system 28 further includes a camera 38 operatively coupled to the track 34. The camera 38 is communicatively coupled with the display 30 (as described in more detail with reference to
Referring now to
In the depicted embodiment, the track 34 is shown coupled to the arms 16 at multiple positions. For instance, the track 34 may be coupled to the arm 16 at a top section 37 of the articulable implement 14. The track 34 may also be coupled to a bottom section 39 of the articulable implement 14. Still, in further embodiments, the track may be coupled to one or more side portions 45 of the articulable implement 14. In certain embodiments, the track 34 and camera 38 coupled to the bottom section 39 may allow a relatively unobstructed view of the tool 18 and/or the work area 32, such as the trench 33 (see, e.g.,
It should also be recognized that the track 34 may have any length. In certain embodiments, a length of the track 34 may be less than a length of the arm 16 the track 34 is coupled to. In one embodiment, the length of the track 34 may be between one (1) foot and five (5) feet. For example, the track 34 may be between two (2) feet and four (4) feet in length. Further, the track 34 may be positioned at any desirable positon along the length of the arm 16.
The rail 36 of the track 34 may generally be formed from at least one of a metal, a polymer, a composite, or any other suitable material. Further, the rail 36 may be coupled to the arm 16 using any suitable means, such as by adhesives, tape, welding, and/or mechanical fasteners (e.g., bolts, screws, and rivets).
In a further embodiment, the imaging system 28 may include a second track 114 including a second rail 116 coupled to at least one of the arms 16 of the articulable implement 14 and extending along the length of the at least one the arm 16. For example, the second track 114 may be coupled to the articulable implement 14 at any positioned described herein. Further, a second camera 118 may be coupled to the second track 114. The second camera 118 may be communicatively coupled with the display 30. For example, the second camera 118 may capture at least one image of the work area 32 and communicates the image to the display 30.
Referring now to
In certain embodiments, the camera 38 may be magnetically coupled to the rail 36. For example, the camera 38 and track 34, or components thereof, may each include a ferrous material. It should be appreciated that at least one of the ferrous materials may be magnetized. As such, the magnetized ferrous material may be configured to adhere the camera 38 to the rail 36. Further, the camera 38 may be lifted from the rail 36 and repositioned at any desirable location 40 along the track 34.
In one embodiment, the imaging system 28 may further include an attachment structure 42 configured between the rail 36 and the camera 38 such that the camera 38 is slidable along the track 34. For instance, the attachment structure may include a male-female interface. Although, in other embodiments, it should be recognized that the attachment structure 42 may include discrete couplings such that the camera is liftable and movable along the track 34. For example, the attachment structure 42 may include a threaded bold interface such that the camera is fastenable at discrete locations 40 along the rail 36.
In embodiments where the camera 38 is slidable along the track 34, the track 34 may include at least one end cap 41 at an end of the rail 36. For example, the end cap 41 may define a boundary limit that the camera 38 may not be positioned past during normal operation. As such, the position of the end cap 41 may be an end location 47 where images of the work area 32 may be captured. In a further embodiment, the track 34 may include opposing end caps 41 at opposing ends of the rail 36 such that the opposing end caps 41 each define an end location 47 along the track 34. In certain embodiments, the end cap(s) 41 may include a locking mechanism to prevent the end cap(s) 41 from being removed and theft of the camera 38. Additionally, as shown in the illustrated embodiment, the track 34 may include an open end 43 at one end of the rail 36 such that the camera 38 may be slid out of the track 34. Sliding the camera 38 off the track 34 may be desirable to prevent theft of the camera 38, damage to the camera 38 during certain operations, and/or to position the camera 38 on another track 34. In other embodiments, the open end 43 may be operable with a locking mechanism. For example, the open end 43 may define a hole configured to receive a padlock or similar locking mechanism. As such, the locking mechanism may protect the camera 38 from theft.
Referring now to
It should be recognized that the protrusion 44 may have any shape slidable inside of the channel 46. For example, the protrusion 44 may include a triangle cross-section, a trapezoid cross-section, a “T” cross-section, or any other suitable cross-section. The channel 46 may have any complementary shape configured to receive the protrusion 44 and secure the protrusion 44 within the channel 46. In one embodiment, the protrusion 44 may be a dovetail coupled to or formed integrally with the camera 38. In such an embodiment, the channel 46 may be slot configured to receive the dovetail.
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The camera housing 48 may define one or more viewing apertures 52 or slots 54 configured to allow the camera 38 to capture images of the work area 32 from within the camera housing 48. For example, a wall 50 positioned at a bottom of the camera housing 48 may define the viewing aperture(s) 52 and/or the slot(s) 54 in order to provide a sight line between the camera 38 and the work area 32. In other embodiments, the camera housing 48 may define any other apertures, slits, holes, or voids suitable for allowing the camera 38 to capture images of the work area 32 through the camera housing 48.
The camera 38 may be variably positionable within the camera housing 48. In certain embodiments, the camera housing 48 may include an access panel 49 defined through one of the walls 50. For instance, the access panel 49 may allow the operator to manually position the camera 38 between viewing apertures 52, slots 54, or the like, to provide better images of the work area 32. Still further, the operator may position the camera 38 between different positons along a length of the slot(s) 54. In another embodiment, the camera housing 48 may include one or more actuators 60 configured to change a position and/or orientation of the camera 38 relative to the walls 50 of the camera housing 48. For example, the actuator(s) 60 may be coupled between the camera 38 and the camera housing 48. One embodiment of the actuator(s) 60 may include a servo motor and a track system configured to change an orientation and/or alignment of the camera 38 relative to the camera housing 48. Still, in other embodiments, the actuator(s) 60 may have any other configuration suitable to change the position and/or orientation of the camera 38 within the camera housing 48. It should be recognized that the actuator(s) 60 may both position and/or orient the camera 38 within the camera housing 48 as well as rotate the camera 38 as described in reference to
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It should also be recognized that, in certain embodiments, the camera control 84 may communicate a signal to manipulate the actuator(s) 60. For example, the camera control 84 may communicate a signal to rotate the camera 38 utilizing the actuator(s) 60 as described above with reference to
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Referring now to
The active camera controller generally includes a network interface 94. The network interface 94 may be operable with any suitable wired or wireless communications network for communicating data with other components of, e.g., the imaging system 28, and/or other components or systems not depicted. For the embodiment depicted, the network interface 94 may utilize the communicative link 62 to communicate data with other components. Specifically, for the embodiment shown, the network interface 94 of the camera control 84 may be operably coupled to the one or more motors 78 and/or the actuators 60. In such a manner, the camera control 84 may control operation of the imaging system 28.
Referring still to
The instructions within the data can be any set of instructions that when executed by the one or more processor(s) 90, cause the one or more processor(s) 90 to perform operations. In certain exemplary embodiments, the instructions within the data can be software written in any suitable programming language or can be implemented in hardware. Additionally, and/or alternatively, the instructions can be executed in logically and/or virtually separate threads on processor(s) 90. The memory device(s) 92 can further store other data that can be accessed by the processor(s) 90.
This written description uses exemplary embodiments to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.