The present invention relates to a workpiece grinding method for grinding a workpiece such as a wafer by use of a grindstone.
In the manufacturing process of semiconductor devices such as integrated circuits (ICs) and large-scale integration (LSI) circuits to be used for electronic equipment, a back surface of a wafer is ground, and the wafer is thus thinned to a predetermined thickness, for the purpose of size reduction and weight reduction of the semiconductor devices. Particularly, in recent years, attendant on the spread of system in package (SiP) and the like, a grinding technology with which a wafer can be thinned in good yield has been demanded.
However, there is a problem that, when a wafer is ground until the thickness thereof is reduced, for example, to 50 μm or below, the die strength of the wafer is lowered, the wafer becomes liable to be damaged, and it becomes difficult to handle the wafer thereafter.
In view of this problem, for example, Japanese Patent Laid-open No. 2007-019461 proposes a grinding method in which a wafer is ground at only at a back side of a region where devices are formed, to form a circular recess in a central part, while leaving as a reinforcement part an annular projecting part which has the same thickness as that before grinding on an outer circumference side of the circular recess, whereby the rigidity of the wafer obtained after grinding is enhanced.
In the just-mentioned grinding method, after the wafer is ground by a rough grinding wheel including a grindstone having a coarse particle diameter and having a high grinding force, the wafer is ground by a finish grinding wheel including a grindstone having a fine particle diameter and a low grinding force. In this case, the surface of the wafer ground by the rough grinding wheel is subjected to finish grinding by the finish grinding wheel, whereby a dressing effect is obtained on the finish grinding wheel.
However, when a bottom surface of the circular recess of the wafer is finished to be flat by the rough grinding wheel, a high dressing effect cannot be obtained at the time of grinding by the finish grinding wheel later, and, particularly at the time of finish grinding of a highly doped wafer or a hard material wafer, there would arise a problem that the grinding load becomes excessively high, and a spindle motor as a rotational drive source for the finish grinding wheel is put into an overloaded state with the result of generation of heat.
Accordingly, it is an object of the present invention to provide a workpiece grinding method by which a workpiece can be stably ground under a low load.
In accordance with an aspect of the present invention, there is provided a workpiece grinding method for grinding a back surface of a workpiece formed on a front surface thereof with a device region and a peripheral surplus region surrounding the device region, to form a circular recess and an annular projecting part surrounding the circular recess. The grinding method includes a holding step of holding the workpiece on a holding surface of a chuck table, a first grinding step of grinding a part of the back surface corresponding to the device region of the workpiece held by the chuck table, by use of a first grinding wheel to form a first circular recess and an annular projecting part in the back surface of the workpiece, and a second grinding step of grinding at least a bottom surface of the first circular recess by use of a second grinding wheel including grindstones having a particle diameter smaller than that of the first grinding wheel, after the first grinding step. In the first grinding step, the bottom surface of the first circular recess is ground into a shape of being concentrical and differing in thickness in a radial direction from a center to a circumference of the first circular recess. In the second grinding step, the bottom surface of the first circular recess is ground to have a uniform thickness.
According to the present invention, in the first grinding step, the bottom surface of the first circular recess is ground by the first grinding wheel including a grindstone having a large particle diameter to be formed into a non-flat ground surface, and hence, a high dressing effect can be obtained on the second grinding wheel including a grindstone having a small particle diameter at the time when the bottom surface of the circular recess is ground by the second grinding wheel. As a result, the grinding load on the second grinding wheel is suppressed to a low level, and the workpiece can be stably ground with a low load by the second grinding wheel.
The above and other objects, features and advantages of the present invention and the manner of realizing them will become more apparent, and the invention itself will best be understood from a study of the following description and appended claims with reference to the attached drawings showing a preferred embodiment of the invention.
An embodiment of the present invention will be described below with reference to the attached drawings. First, a configuration of a grinding apparatus for carrying out a grinding method according to the present invention will be described with reference to
A grinding apparatus 1 depicted in
Here, the wafer W includes a single crystal silicon base material, and its front surface directed downward in the state depicted in
Next, configurations of the chuck table 10, the grinding unit 20, the thickness measuring instrument 30, the vertical movement mechanism 40, the inclination adjustment mechanism 50, and the horizontal movement mechanism 60 which are the main constituent elements of the grinding apparatus 1 will be described individually.
The chuck table 10 is a disk-shaped member, and a disk-shaped porous member 10A formed of a porous ceramic or the like is assembled into a central part of the chuck table 10. The porous member 10A has its upper surface constituting the holding surface 10a for holding thereon the disk-shaped wafer W under suction. Note that the porous member 10A is selectively connected to an unillustrated suction source such as a vacuum pump.
Here, the chuck table 10 is driven to rotate around the rotational axis CL1 by an unillustrated rotation mechanism. In other words, as depicted in
Incidentally, as depicted in
The grinding unit 20 includes a spindle motor 22 accommodated in a holder 21, a spindle 23 driven to rotate around a vertical rotational axis CL2 by the spindle motor 22, a disk-shaped mount 24 attached to a lower end of the spindle 23, and a first grinding wheel 25 (second grinding wheel 25′) detachably mounted to a lower surface of the mount 24. Here, the first grinding wheel 25 and the second grinding wheel 25′ (see
The thickness measuring instrument 30 is a height gauge that measures the thickness of the wafer W held by the chuck table 10 during grinding, and includes a first probe 31 that makes contact with the upper surface of the wafer W and a second probe 32 that makes contact with the upper surface of the chuck table 10. By subtracting the upper surface height of the chuck table 10 measured by the second probe 32 from the upper surface height of the wafer W measured by the first probe 31, the thickness of the wafer W during grinding can be measured on a real-time basis.
The vertical movement mechanism 40 is a mechanism for moving up and down the grinding unit 20 along the vertical direction (Z-axis direction), and, as depicted in
In addition, a rotatable ball screw 44 stands vertically along the Z-axis direction (vertical direction) between the left and right guide rails 43, and an upper end of the ball screw 44 is coupled to a servo motor 45 that is a drive source and is capable of forward rotation and reverse rotation. Here, the servo motor 45 is attached in a vertically disposed state through a rectangular plate-shaped bracket 46 attached to an upper surface of the column 41. In addition, a lower end of the ball screw 44 is rotatably supported on the column 41 by a bearing 47 (see
Hence, when the servo motor 45 is driven to put the ball screw 44 into forward or reverse rotation, the movable plate 42 to which the nut member 48 in screw engagement with the ball screw 44 is attached moves up or down along the Z axis together with the grinding unit 20.
The inclination adjustment mechanism 50 is a mechanism for adjusting the inclination of the chuck table 10, and, as depicted in
Here, by moving a rod 51a up or down, each actuator 51 inclines the chuck table 10 with the pivot 52 as a center, to adjust the inclination of the holding surface 10a relative to a horizontal plane. In other words, as depicted in
The horizontal movement mechanism 60 is a mechanism for moving the chuck table 10 in the horizontal direction (Y-axis direction), and, as depicted in
Hence, when the servo motor 63 is driven to put the ball screw 62 into forward or reverse rotation, the slider 61 in screw engagement with the ball screw 62 slides in the Y-axis direction (front-rear direction) along the ball screw 62, and, therefore, the chuck table 10 also moves along the Y-axis direction together with the slider 61. As a result, the wafer W held under suction on the holding surface 10a of the chuck table 10 also moves along the Y-axis direction.
Next, the method for grinding the wafer W which is carried out using the grinding apparatus 1 configured as above will be described.
The grinding method according to the present invention is a method for grinding the wafer W through (1) a holding step, (2) a first grinding step, and (3) a second grinding step which will be described below, and each of the steps will be described individually below.
In the holding step, the wafer W is held under suction on the holding surface 10a of the chuck table 10 as depicted in
In the first grinding step, the wafer W held under suction on the holding surface 10a of the chuck table 10 in the holding step is ground by the first grinding wheel 25 of the grinding unit 20. In other words, the horizontal movement mechanism 60 is driven to move the chuck table 10 in the +Y axis direction (rearward), and the wafer W held under suction on the holding surface 10a of the chuck table 10 is positioned under the first grinding wheel 25 of the grinding unit 20. In this instance, the positions of the grindstones 25b of the first grinding wheel 25 and the wafer W are set at such positions that a central circular part (a part corresponding to a device region of the front surface) of the wafer W on an inner side by a predetermined width b from the peripheral edge of the upper surface (to-be-ground surface) of the wafer W, namely, on an inner side of a circle C depicted by a long and two short dashes line in
In addition, as depicted in
Then, from the above-mentioned state, the chuck table 10 is driven to rotate in a direction indicated by arrows in
From the state in which the chuck table 10 and the first grinding wheel 25 (grindstones 25b) are being rotated at the respective predetermined speeds in the same direction (counterclockwise direction), the grinding unit 20 is moved vertically downward (in the −Z axis direction) by the vertical movement mechanism 40 depicted in
Here, in the present embodiment, as above-mentioned, the rotational axis CL1 of the chuck table 10 is inclined by the angle α relative to the rotational axis CL2 of the spindle 23 (grindstones 25b) by the inclination adjustment mechanism 50 depicted in
Here, in the first grinding step, as another method for forming the bottom surface of the first circular recess W11 into the shape of being concentrical and differing in thickness in the radial direction from the center to the circumference of the first circular recess W11, a method depicted in
In particular, as depicted in
Next, as depicted in
In the second grinding step, the bottom surface of the first circular recess W11 formed in the central part of the wafer W in the first grinding step is subjected to finish grinding to have a uniform thickness t (see
As a result, the bottom surface of the first circular recess W11 formed in the wafer W in the first grinding step undergoes finish grinding by the grindstones 25b′, whereby the second circular recess W12 having a smooth and flat bottom surface is formed in the central part of the wafer W as depicted in
Incidentally, the second grinding step may alternatively be performed in the following manner. In particular, as depicted in
Further alternatively, conversely to the above description, the second grinding step may be performed in the following manner. In particular, as depicted in
As has been described above, in the grinding method according to the present invention, the bottom surface of the first circular recess W11 of the wafer W is ground by the first grinding wheel 25 having a larger particle diameter in the first grinding step to be a non-flat ground surface, specifically, a ground surface having a shape of being concentrical and differing in thickness in the radial direction from the center to the circumference of the first circular recess W11, and, hence, in the subsequent second grinding step, a high dressing effect can be obtained on the second grinding wheel 25′ having a smaller particle diameter when the bottom surface of the first circular recess W11 is ground by the second grinding wheel 25′. As a result, there is obtained an effect that the grinding load on the second grinding wheel 25′ can be suppressed to a low level, and that the wafer W can be stably ground by the second grinding wheel 25′ with a low load to form the second circular recess W12.
Note that, while the method for grinding the disk-shaped wafer has been described above, the present invention is similarly applicable also to a grinding method for any workpiece other than the wafer.
Other than the above-mentioned points, the present invention is not limited in application to the above-described embodiment, and, naturally, various modifications are possible within the scope of the technical thought described in the claims, the specification, and the drawings.
The present invention is not limited to the details of the above-described preferred embodiment. The scope of the invention is defined by the appended claims and all changes and modifications as fall within the equivalence of the scope of the claims are therefore to be embraced in the invention.
Number | Date | Country | Kind |
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2023-001789 | Jan 2023 | JP | national |