The present invention relates to an X-ray generating apparatus including an X-ray tube.
Some existing X-ray generating apparatuses include an X-ray tube including a transmission target. Such an X-ray generating apparatus has a metal container that is grounded and filled with an insulating liquid, and an X-ray tube and a drive circuit for driving the X-ray tube are contained in the metal container. This structure, in which an X-ray tube is contained in a metal container, is called a monotank structure. The monotank structure enables an X-ray generating apparatus to have not only a smaller size but also high reliability such that electrical discharge is not likely to occur even when high tube voltage is applied.
In general, in an X-ray generating apparatus having the monotank structure, the electric potentials of the anode and the cathode of the X-ray tube relative to the grounded metal container are determined by using either of two grounding methods, which are a neutral-point grounding manner and an anode grounding method.
In an X-ray generating apparatus using the neutral-point grounding manner, a bipolar voltage source applies+½ Va and −½ Va respectively to the anode and the cathode of the X-ray tube so that a tube voltage Va is applied. In the X-ray generating apparatus using the neutral-point grounding manner, the X-ray tube is mounted in a state in which the X-ray tube, including the anode, is completely immersed in the insulating liquid.
PTL 1 describes an X-ray generating apparatus that includes a transmission X-ray tube using a neutral-point grounding manner and that has a monotank structure.
With the neutral-point grounding manner described in PTL 1, the maximum voltage difference with respect to the common ground electrode and the metal container is ½ of the tube voltage Va. This method is advantageous in achieving both of reduction in size of the X-ray generating apparatus and high electrical reliability.
On the other hand, the X-ray generating apparatus using the neutral-point grounding manner, which is suitable for reduction in size, is not suitable for magnified imaging because the X-ray target is disposed in the container and therefore reduction of the distance between an X-ray generator and an object is limited.
In an X-ray generating apparatus using the anode grounding method, the anode of the X-ray tube and the metal container are grounded, and a monopolar voltage source applies a potential −Va (negative tube voltage) to the cathode. The anode may be regarded as a part of the metal container or a part of the monotank. Accordingly, the anode of the X-ray tube, which uses the anode grounding method and mounted in the container, is partially exposed to the outside of the monotank, and the insulating tube and the cathode are completely immersed in the insulating liquid.
In an X-ray generating apparatus including a transmission X-ray tube using the anode grounding method, the X-ray target is disposed on a wall surface of the metal container or outside of the metal container. Therefore, it is possible to locate the X-ray generator close to an object, and the X-ray generating apparatus is suitable for magnified imaging. In general, the magnification ratio is determined by the ratio of the distance (SID) between an X-ray generator and an X-ray detection surface to the distance (SOD) between the X-ray generator and an object. Here, “SID” and “SOD” are abbreviations for “source image-receptor distance” and “source object distance”, respectively. PTL 2 describes an X-ray generating apparatus that has a monotank structure and in which the anode of an anode-grounded transmission X-ray tube protrudes to the outside of a container.
U.S. Pat. No. 7,949,099
The X-ray generating apparatus described in PTL 2, in which the anode of the anode-grounded transmission X-ray tube protrudes to the outside of the container, has the following problem: the X-ray generating apparatus may not be able to achieve both of reduction of SOD and stable application of a tube voltage and therefore at least one of magnified imaging and stable imaging may be limited.
The present invention provides an X-ray generating apparatus that can perform magnified imaging and in which electrical discharge between an X-ray tube a container is reduced.
According to the present invention, an X-ray generating apparatus includes an X-ray tube including a cathode including an electron emission source, an anode including a transmission target, and an insulating tube joined to each of the anode and the cathode; and an electroconductive container that contains the X-ray tube. The container includes a flange portion that extends toward the insulating tube and a protruding portion that protrudes from the flange portion and to which the anode is fixed.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
The X-ray generating apparatus 101 includes an X-ray tube 102, an insulating liquid 108, and the container 107 that contains the X-ray tube 102 and the insulating liquid 108. The present invention is characterized in that the container 107 and the X-ray tube 102 have a special positional relationship. The positional relationship will be described below. [X-ray Tube]
The X-ray tube 102 according to the first embodiment is a transmission X-ray tube. The X-ray tube 102 includes the anode 103 including a transmission target 1, the cathode 104 including an electron emission source 9, and an insulating tube 4. The insulating tube 4 is joined to the anode 103 and the cathode 104 respectively at one end and the other end thereof, and insulates the anode 103 and the cathode 104 from each other. The insulating tube 4, the anode 103, and the cathode 104 form a vacuum sealed container.
The anode 103 includes the transmission target 1 and an annular anode member 2. The transmission target 1 includes a target layer 1a and a support window 1b that supports the target layer 1a. The anode member 2 is electrically connected to the target layer 1a and is joined to the support window 1b. The anode member 2 and the support window 1b are hermetically sealed along an annular line by using a brazing material.
The target layer 1a, including heavy metals such as tungsten and tantalum, generates X-rays when irradiated with electrons. The thickness of the target layer 1a is determined based on the balance between the penetration depth of electrons, which contributes to generation of X-rays, and the self-attenuation of generated X-rays that pass through the target layer 1a toward the support window 1b. The thickness may be in the range of 1 μm to several tens of μm.
The support window 1b has a function of an end window that transmits X-rays generated in the target layer 1a and emits the X-rays to the outside of the X-ray tube 102. The support window 1b is made of a material that can transmit X-rays. Examples of the material include beryllium, aluminium, silicon nitride, and an isotope of carbon. The support window 1b may be made of diamond, which has high thermal conductivity, so that heat of the target layer 1a can be effectively transferred to the anode member 2.
The insulating tube 4 is made of a material having vacuum hermeticity and insulating property. Examples of the material include ceramic materials, such as alumina and zirconia, and grass materials, such as soda lime and quartz. In order to reduce thermal stress between the insulating tube 4 and a cathode member 8 and the anode member 2, the cathode member 8 and the anode member 2 are made of a material that has linear expansion coefficients ac (ppm/° C.) and αa (ppm/° C.) that are close to the linear expansion coefficient αi (ppm/° C.) of the insulating tube 4. Examples of the material include alloys, such as Kovar and Monel.
In the present specification, the axial direction Dt and the axis Ct of the X-ray tube 102 are defined as the axial direction and the axis of the insulating tube 4.
The cathode 104 includes the electron emission source 9 and the cathode member 8. The electron emission source 9 includes a head portion 23 including an electron emitter and a neck portion 22 that fixes the head portion to the cathode member 8. The cathode member 8 is annular and joined to the electron emission source 9.
The electron emission source 9 is brazed to the cathode member 8 by using a brazing material or thermally fused to the cathode member 8 by laser welding or the like. The head portion 23 of the electron emission source 9 includes an electron emitter that is, for example, an impregnated thermionic electron source, a filament thermionic electron source, or a cold cathode electron source. The head portion 23 may include an electrode (not shown) that defines a static electric field, such as an extraction grid electrode or a converging lens electrode. The neck portion 22 is shaped like a hollow cylinder or a plurality of columns extending in the axial direction so that wires that are electrically connected to the electron emitter and an electrostatic lens electrode can extend therethrough.
The X-ray tube 102 according to the first embodiment is a transmission X-ray tube. As illustrated in
The container 107 has a sealed structure and contains the insulating liquid 108, the X-ray tube 102, and the tube drive circuit 106. The container 107 includes a rear containing portion 107a that contains the tube drive circuit 106, a flange portion 107b, and a protruding portion 107c. The rear containing portion 107a and the flange portion 107b are sealed along a closed line so as to be liquid-tight. The flange portion 107b and the protruding portion 107c are sealed along an annular line so as to be liquid-tight.
In the first embodiment, each of the rear containing portion 107a, the flange portion 107b, and the protruding portion 107c has electroconductivity so that the entirety of the container 107 can have the same potential (ground potential). By grounding the container 107 in this way, the electrical stability of the X-ray generating apparatus 101 is ensured. Each of the rear containing portion 107a, the flange portion 107b, and the protruding portion 107c may be made of a metal material in consideration of electroconductivity and strength.
The container 107 is vacuum filled with the insulating liquid 108 so that no bubbles are present between the X-ray tube 102 and the tube drive circuit 106. This is because bubbles in the insulating liquid 108 are regions having lower permittivity than surrounding regions of the insulating liquid 108 and may induce electrical discharge. The insulating liquid 108 has a function of exchanging heat by convection due to uneven distribution of temperatures among components disposed in the container. The insulating liquid 108 has a function of reducing uneven temperature distribution in the container 107; a function of dissipating heat in the container 107 to the outside through the walls of the container 107; and a function of reducing electrical discharge among the X-ray tube 102, the tube drive circuit 106, and the container 107. To be specific, a fluid that has resistance to heat corresponding to the operation temperature range of the X-ray generating apparatus 101, fluidity, and electrical insulating property is used as the insulating liquid 108. Examples of the fluid include a chemically synthesized oil, such as silicone oil or fluororesin oil; a mineral oil; and an insulating gas, such as SF6. [Positional Relationship between Portions of Container and X-ray Tube]
Referring to
The X-ray generating apparatus 101 according to the first embodiment includes the protruding portion 107c having a cylindrical shape, and the anode 103 of the X-ray tube 102 is joined to the protruding portion 107c.
The anode 103 of the X-ray tube 102 is joined to an opening formed in the cylindrical protruding portion 107c, and thereby the X-ray tube 102 is fixed to the container 107. The tube drive circuit 106 is fixed to the rear containing portion 107a of the container by using a fixing member (not shown). It is possible to selectively dispose the X-ray tube 102 in the protruding portion 107c of the container 107 by dividing the rear containing portion 107a, which is continuous with the flange portion 107b along a closed line, into a part for fixing and containing the X-ray tube 102 and a part for fixing the tube drive circuit 106.
If, in an X-ray imaging system such as one illustrated in
In contrast, the container 107 includes the flange portion 107b, which is continuous with the rear containing portion 107a along a closed line, which extends toward the insulating tube 4 from a part continuous with the rear containing portion 107a, and which surrounds the insulating tube 4. The container 107 further includes the protruding portion 107c, which is continuous with the flange portion 107b along an annular line, which includes a part protruding from the flange portion 107b in a direction away from the rear containing portion 107a, and to which the anode 103 is fixed. The container 107 includes a bent portion 107d between the protruding portion 107c and the flange portion 107b. The protruding portion 107c and the flange portion 107b are continuous with each other along an annular line with the bent portion 107d, which annularly extends along the inner surface of the container 107, therebetween. In other words, the bent portion 107d is positioned in a part of the container 107 that protrudes into the container 107. In other words, the flange portion 107b annularly extends so that the bent portion 107d surrounds the insulating tube 4.
Since the protruding portion 107c protrudes from the flange portion 107b with the bent portion 107d therebetween, it is possible to position the transmission target 1, at which an electron beam is focused and X-rays are generated, at an end of the protruding portion 107c of the container 107.
As a result, when the X-ray generating apparatus 101 according to the present invention is used in an X-ray imaging system 200 illustrated in
As illustrated in
Note that the expression “the protruding portion 107c protrudes from the flange portion 107b with the bent portion 107d therebetween” has substantially the same meaning as the expression “the container 107 includes a flange portion that extends toward the insulating tube 4 from a part thereof continuous with the rear containing portion 107a along a closed line and that surrounds the insulating tube 4”.
The X-ray generating apparatus 101 according to the second embodiment includes a protruding portion 107c having a rectangular parallelepiped shape. The second embodiment differs from the first embodiment in the shapes of a flange portion 107b, the protruding portion 107c, and a bent portion 107d. In the second embodiment, the bent portion 107d is rectangular and surrounds the insulating tube 4.
In the graph (b) of
As illustrated in the sectional view (a) and the graph (c) of
In the graph (b) of
Also in the third embodiment, as illustrated the sectional view (a) and the graph (c) of
In the fourth embodiment illustrated in
In the fifth embodiment illustrated in
The sixth embodiment illustrated in
Next, referring to
In the seventh embodiment, an anode member 2 and a cathode member 8, each having a disk-like shape, are joined to an insulating tube 4 at surfaces thereof that face each other. In the seventh embodiment, the cathode-side joint portion 122 corresponds to a cathode-side end portion of the insulating tube 4, and the anode-side joint portion 128 corresponds to an anode-side end portion of the insulating tube 4. Accordingly, the distance Lca between the cathode-side joint portion 122 and the anode-side joint portion 128 is the same as the length of the insulating tube 4 in the axial direction.
The eighth embodiment differs from the seventh embodiment in that the anode member 2 and the cathode member 8 include tubular sleeve portions that protrude in directions such that the sleeve portions face each other. In the eighth embodiment, the cathode-side joint portion 122 is offset from the cathode-side end point of the insulating tube 4 in the axial direction Dt by the protruding length of the sleeve portion of the cathode member 8. Likewise, the anode-side joint portion 128 is offset from the anode-side end point of the insulating tube 4 in the axial direction Dt by the protruding length of the sleeve portion of the anode member 2. Accordingly, the distance Lca between the cathode-side joint portion 122 and the anode-side joint portion 128 is smaller than the length of the insulating tube 4 in the axial direction.
By using the method described above, irrespective of the shapes of the anode member 2, the cathode member 8, and the insulating tube 4, it is possible to determine the positions of the cathode-side joint portion 122 and the anode-side joint portion 128 in regions where electric field concentrates and that are adjacent to facing electrodes.
A tube drive circuit 106 outputs various control signals to the X-ray tube 102 under the control by the system controller 202. The X-ray generating apparatus 101 emits X-rays in accordance with control signals output from the system controller 202. An X-ray detector 206 detects X-rays 11 emitted from the X-ray generating apparatus 101 and passed through an object 204. The X-ray detector 206 includes a plurality of detection elements (not shown) and obtains a transmitted X-ray image. The X-ray detector 206 converts the transmitted X-ray image into an image signal and outputs the image signal to a signal processor 205. The signal processor 205 performs predetermined signal processing on the image signal under the control by the system controller 202 and outputs the processed image signal to the system controller 202. Based on the processed image signal, the system controller 202 outputs a display signal to a display device 203 so that the display device 203 can display an image.
The display device 203 displays an image based on the display signal, which is a captured image of the object 204, on a screen. A slit (not shown) having a predetermined gap, a collimator (not shown) having a predetermined opening, or the like may be disposed between the X-ray tube 102 and the object 204 in order to reduce unnecessary irradiation with X-rays. In the ninth embodiment, the object 204 is supported by a placement portion or a transport portion (not shown) so as to be separated by predetermined distances from the X-ray tube 102 and the X-ray detector 206.
The X-ray imaging system. 200 according to the ninth embodiment, which includes the X-ray generating apparatus 101 that is suitable for magnified imaging and in which electrical discharge is reduced, can stably capture a magnified image.
With the present invention, it is possible to provide an X-ray generating apparatus that has high reliability due to reduction of electrical discharge and that can perform magnified imaging due to low SOD.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2016-212124, filed Oct. 28, 2016, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2016-212124 | Oct 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/035263 | 9/28/2017 | WO | 00 |