The present invention relates to an intake system preferably applied to, for example, a multiple cylinder engine for a motorcycle.
For example, a multiple cylinder engine mounted on a motorcycle includes an intake system of a multi-throttle type having one throttle body for each cylinder. As the intake system of this type, a manual intake system, in which a throttle grip and throttle valves are coupled mechanically by a throttle cable and all the throttle valves are opened and closed mechanically by a throttle grip rotating operation of a rider, is generally used.
On the other hand, recently, there has also been proposed an electric intake system in which an electric motor is coupled to throttle valves via a link mechanism or the like, a throttle grip rotating operation of a rider is detected, and all the throttle valves are opened and closed by the electric motor according to this detected rotating operation.
Incidentally, in both the manual type and the electric type, the conventional intake system is constituted so as to control all the throttle valves to open and close uniformly in response to a throttle grip rotating operation of a rider. Therefore, for example, when the rider closes the throttle grip suddenly, all the throttle valves also close suddenly, whereby strong engine brake acts.
However, there is a demand that, depending upon a running state, for example at the time of approach to a corner or at the time of rising from the corner, for example, it is desired to make the engine brake slightly weak even in the case in which the throttle grip is closed suddenly or it is desired to make rising of a torque slightly gentle even in the case in which the throttle grip is opened suddenly. In the conventional system, such a demand is coped with by a throttle grip rotating operation of a rider. However, this results in a problem in that the rider is required of an excessively high level driving operation.
The present invention has been devised in view of the conventional situation, and it is an object of the present invention to provide a fuel feed system for an engine that can obtain an output characteristic corresponding to a running state without requiring a rider of a very high level driving operation.
An invention of claim 1 is an intake system for an engine that includes plural throttle bodies having throttle valves for changing an intake passage area, characterized in that the plural throttle bodies include manually driven side throttle bodies having manually driven side throttle valves, which are opened and closed by a throttle operation of a rider, and an electrically driven side throttle body having an electrically driven side throttle valve, which is opened and closed by an electric motor, and the intake system includes valve opening control means that controls an opening of the electrically driven side throttle valve such that a specific output characteristic corresponding to an operating state of an engine is obtained.
Here, in the present invention, controlling an opening of the electrically driven side throttle valve such that a specific output characteristic corresponding to an operating state of an engine means controlling an opening of the electrically driven side throttle valve such that, for example, in the case in which a throttle grip is closed suddenly, in the case in which a gear is shifted down in a state of the closed throttle grip, or in the case in which these operations are performed while the brake is further applied, generation of engine brake can be controlled appropriately or such that rising of an engine torque in the case in which the throttle grip is opened suddenly can be controlled.
In addition, the present invention is applicable to both an intake system of a carburetor type, in which a fuel feed amount is controlled by a depression at engine manifold caused by opening and closing of the throttle valves, and an intake system of a fuel injection type, in which a fuel feed amount is controlled by a fuel injection valve.
An invention of claim 2 is an intake system for an engine according to claim 1, characterized in that the valve opening control means closes the electrically driven side throttle valve in a manner delayed by a first time constant as the manually driven side throttle valves close.
An invention of claim 3 is an intake system for an engine according to claim 2, characterized in that the valve opening control means closes the electrically driven side throttle valve in a manner delayed by a first time constant within a range up to a predetermined regulated opening as the manually driven side throttle valves close.
An invention of claim 4 is an intake system for an engine according to claim 2 or 3, characterized in that the valve opening control means changes a delay by the first time constant at the time when the brake is actuated so as to be larger than the delay by the first time constant at the time when the brake is not actuated or changes the regulated opening at the time when the brake is actuated so as to be larger than a regulated opening at the time when the brake is not actuated.
An invention according to claim 5 is an intake system for an engine according to claim 2 or 4, characterized in that the valve opening control means temporarily opens the electrically driven side throttle valve to a predetermined shift-down time opening at the time of shift-down and subsequently closes the electrically driven side throttle valve in a manner delayed by the first time constant.
An invention according to claim 6 is an intake system for an engine according to claim 1, characterized in that the valve opening control means opens the electrically driven side throttle valve in a manner delayed by a second time constant as the manually driven side throttle valves open.
An invention according to claim 7 is an intake system for an engine according to any one of claims 1 to 6, characterized in that the valve opening control means makes an opening of the electrically driven side throttle valve identical with an opening of the manually driven side throttle valves when a vehicle speed is lower than a predetermined control lower limit speed or a gear is in neutral.
An invention according to claim 8 is an intake system for an engine according to any one of claims 1 to 7, characterized in that the intake system learns fully-closed positions of the manually driven side throttle valves and the electrically driven side throttle valve to make the fully-closed positions identical with each other when a vehicle speed is lower than a predetermined learning time vehicle speed and an opening of the manually driven side throttle valves is smaller than a predetermined learning time opening.
Here, the learning of the fully-closed positions is performed by, for example, in the case in which detected openings of the manually driven side and the electrically driven side throttle valves are larger than a fully-closed opening stored value, keeping the stored value as it is, and in the case in which the openings are smaller than the fully-closed opening stored value, updating the stored value.
An invention according to claim 9 is an intake system according to any one of claims 1 to 8, characterized in that the intake system learns a fully-closed position and a fully-opened position of the electrically driven side throttle valve and drives the electric motor only between the learned fully-closed position and fully opened position.
Here, the learning of the fully-closed position is performed by, for example, in the case in which a detected opening of the electrically driven side throttle valve is larger than a fully-closed opening stored value, keeping the stored value as it is, and in the case in which the opening is smaller than the fully-closed opening stored value, updating the stored value. In addition, the learning of the fully-opened position is performed by, for example, in the case in which a detected opening of the electrically driven side throttle valve is smaller than a fully-opened opening stored value, keeping the stored value as it is, and in the case in which the opening is larger than the fully-opened opening stored value, updating the stored value.
An invention of claim 10 is an intake system for an engine according to any one of claims 1 to 9, characterized in that the intake system further includes a mechanical return mechanism that forcibly closes the electrically driven side throttle valve to a predetermined return opening as the manually driven side throttle valves close.
An invention of claim 11 is an intake system for an engine according to claim 10, characterized in that the intake system learns a return opening range, in which the electrically driven side throttle valve is forcibly closed by the return mechanism, and drives the electric motor only in an opening range excluding the learned return opening range.
Embodiments of the present invention will be hereinafter explained on the basis of the attached drawings.
FIGS. 1 to 14 are diagrams for explaining an intake system for a motorcycle engine according to an embodiment of the present invention.
In FIGS. 1 to 6, reference numeral 1 denotes a carburetor unit constituting a hardware portion of the intake system of this embodiment. This carburetor unit 1 is formed by integrally combining first to fourth carburetors 2 to 5, which are connected to intake manifolds of first to fourth cylinders, with bolting.
The respective carburetors 2 to 5 are formed by integrally combining first to fourth throttle valves 2b to 5b of a slide type that open and close to control passage areas of Venturi passages (intake passages) 2a to 5a, throttle bodies 2d to 5d incorporating the first to the fourth throttle valves 2b to 5b, and float chambers 2e to 5e. Valve shafts 2c to 5c, which slide the respective throttle valves 2b to 5b, form an identical straight line. The valve shafts 2c to 4c of the first to the third carburetors 2 to 4 are coupled to one another so as to rotate simultaneously, and the valve shaft 5c of the fourth carburetor 5 is adapted to rotate independently. In addition, a biasing spring 9a, which biases the valve shafts 2c to 4c of the first to the third carburetors 2 to 4 to rotate to a fully-closed position, is disposed between the second carburetor 3 and the third carburetor 4.
The valve shafts 2c to 4c of the first to the third carburetors are coupled to a drive shaft 7 via a link mechanism 6. Specifically, this link mechanism 6 has a structure in which an arm 6a fixed to the valve shaft 3c and an arm 6c fixed to the drive shaft 7 are coupled by a bar-like link 6b so as to be rotatable relatively.
A throttle pulley 8 is mounted at the left end in
With the above-mentioned structure, when a rider rotates the throttle grip, the throttle valves 2b to 4b of the first to the third carburetors 2 to 4 synchronize to open and close the Venturi passages 2a to 4a. In this way, the throttle bodies 2d to 4d of the first to the third carburetors 2 to 4 serve as manually driven side throttle bodies in which throttle valves are driven to open and close by a manual rotational operation of the throttle grip by the rider. Therefore, according to circumstances, the first to the third throttle valves 2b to 4b are referred to as manually driven side throttle valves in this embodiment.
In addition, the valve shaft 5c of the fourth carburetor 5 is coupled to an output shaft 11a of an electric motor 11 via a link mechanism 10. Specifically, this link mechanism 10 has a structure in which an arm 10a fixed to the valve shaft 5c and an arm 10c fixed to the output shaft 11a are coupled by a bar-like link lob so as to be rotatable relatively.
Consequently, the throttle valve 5b of the fourth carburetor 5 opens and closes the Venturi passage 5a according to the rotation of the electric motor 11. In this way, the throttle body 5d of the fourth carburetor 5 serves as an electrically driven side throttle body in which a throttle valve is driven to open and close by the electric motor 11. Therefore, in this embodiment, according to circumstances, the fourth throttle valve 5b is referred to as an electrically driven side throttle valve.
Further, the drive shaft 7 and the output shaft 11a of the electric motor 11 are coupled by a mechanical return mechanism 12 that forcibly closes the electrically driven side throttle valve 5b within a predetermined return opening range (e.g., 50 degrees) following a closing operation of the manually driven side throttle valves 2b to 4b.
The return mechanism 12 has a detailed structure described below. A link member 12b implanted with a pressing bolt 12a is fixed at the right end of the drive shaft 7, and a cylindrical transmission member 12c is mounted further on a tip side of the drive shaft 7 than the link member 12 so as to be rotatable relatively. A pressing piece 12d is protrudingly provided in the transmission member 12c so as to be able to be pressed by the pressing volt 12a. Moreover, a pressing piece 12d′, which is protrudingly provided in the transmission member 12c, is coupled to the arm 10c of the link mechanism 10 via a transmission bolt 12e and a spring 12f.
Here,
In addition, a sensor 13, which detects an opening of the throttle valve 2b, is mounted at the left end in
Moreover, an electrically driven side opening sensor 14, which detects an opening of the electrically driven side throttle valve 5b, is disposed on an upper end face of the fourth carburetor 5. An arm 14b is attached to an input shaft 14a of this electrically driven side opening sensor 14. The arm 14b is coupled to the arm 10a of the link mechanism 10 via a link 14c so as to be rotatable relatively.
As shown in
In addition, the ECU 15 has a failsafe processing function for performing failure detection for a valve drive mechanism by an electric motor on the basis of the detection signals, a synchronizing processing function for learning fully-closed positions of the manually driven side throttle valves and the electrically driven throttle valve to make both the fully-closed positions identical, and a movable range detection processing function for learning fully opened and fully-closed positions of the electrically driven side throttle valve 5b and a return opening by the return mechanism 12 and performing electrically driven side throttle valve driving by the electric motor 11 only within the learned opening range.
Next, operations as well as actions and advantages of the system of this embodiment will be explained.
In the system of this embodiment, while a motorcycle is running with a throttle grip fully opened (all throttle valves fully opened) and in a state of a shift position in a sixth speed, in the case in which a rider fully closes the throttle grip suddenly and changes the shift position from the sixth speed to a fifth speed, . . . , a first speed to decelerate the motorcycle, throttle valve opening control shown in
Note that it is needless to mention that various modifications can be adopted for the characteristic curve B1 by selecting the first time constant appropriately. In addition, various modifications can also be adopted for the shift-down time opening and the regulated opening.
The ECU 15 is adapted to change the first time constant and the regulated opening according to a driving condition.
A delay by the first time constant (B1) at the time when the brake is actuated (when a brake pressure signal of a front wheel braking device is equal to or higher than a predetermined threshold value) is changed so as to be larger than a delay by a time constant (B1′) at the time when the brake is not actuated (a brake pressure signal is lower than the threshold value), that is, such that the electrically driven side throttle valve closes more slowly at the time of braking than at the time of non-braking. In addition, the regulated opening (B3) at the time when the brake is actuated is changed so as to be larger than a regulated opening (B3′) at the time of non-actuation.
Moreover, as indicated by a characteristic curve A′ in
A control operation for a fuel feed system by the ECU 15 will be explained on the basis of flowcharts in FIGS. 12 to 14. Note that, in FIGS. 12 to 14, DBW means the electrically driven side throttle valve, and throttle means the manually driven side throttle valves.
First, an operation for alignment of fully-closed positions for the manually driven side and the electrically driven side throttle valves will be explained on the basis of
If the fully-closed opening of the electrically driven side throttle valve has been learned in step S1, the ECU 15 performs failure detection for the electrically driven side opening sensor and the electric motor (step S9). If failures have occurred, the ECU 15 outputs a duty in a direction for closing the electrically driven side throttle valve, and stores and displays information on these failures (steps S10 to S12).
In addition, if at least one of the vehicle speed and the throttle opening is larger than the set values in step S2, and if no failure has occurred in step S10, the ECU 15 performs instruction value calculation processing for an electrically driven side throttle valve and movable range detection processing for the electrically driven side throttle valve to be described later and outputs a duty corresponding to a difference between the instruction value and the detection value of the electrically driven side throttle valve (steps S13 to S15).
Next, the opening instruction value calculation processing for the electrically driven side throttle valve 5b will be explained on the basis of
If the shift position is neutral in step S21, and if the vehicle speed is lower than the control lower limit speed in step S22, the ECU 15 sets the same opening as the manually driven side throttle valve opening as the electrically driven side throttle valve opening instruction value (step S29). If the shift-down operation is performed in step S23, the ECU 15 sets the shift-down time opening set value (B2′ in
In addition, if the brake is being applied in step S24, and when the detected manually driven side throttle valve opening is smaller than the brake time regulated opening (see B3 in
Further, if the manually driven side throttle valve opening is smaller than the regulated value (see B3 in
Moreover, if the manually driven side throttle valve is being opened in step S26, the ECU 15 sets an opening, which is obtained by delaying the detected manually driven side throttle valve opening by the second time constant (an opening obtained by filtering the manually driven side throttle valve opening, see the curve C in
Then, the ECU 15 compares the instruction value calculated by each of the steps with a sum of the manually driven side throttle vale opening and the offset opening. If the instruction value is not larger than this sum, the ECU 15 sets the calculated value as the instruction value directly, and if the instruction value is larger than the sum, the ECU 15 replaces the instruction value with this sum (steps S36 and S37).
In addition, the ECU 15 compares the calculated instruction value with the fully-opened opening learned value of the electrically driven side throttle valve. If the instruction value is not larger than this learned value, the ECU 15 sets the calculated value as the instruction value directly, and if the instruction value is larger than this learned value, the ECU 15 replaces the instruction value with the learned value (steps S38 and S39).
Moreover, the ECU 15 compares the calculated instruction value with the fully-closed side learned value of the electrically driven side throttle valve. If the instruction value is not smaller than this learned value, the ECU 15 sets the calculated value as the instruction value directly, and if the instruction value is smaller than this learned value, the ECU 15 replaces the instruction value with the learned value (steps S40 and S41).
Detection processing for a movable range of the electrically driven side throttle valve will explained on the basis of
Next, the detected electrically driven side throttle valve opening is compared with a fully-opened opening stored value of the electrically driven side throttle valve. If the detected value is smaller than the stored value, the stored value is not changed, and if the detected value is not smaller (is larger) than the stored value, the stored value is replaced with the detected value (steps S53 and S54).
Subsequently, a difference between the detected manually driven side throttle valve opening and the electrically driven side throttle valve opening is compared with an offset opening stored value of the electrically driven side throttle valve. If the difference is smaller than the stored value, the stored value is not changed, and if the difference is not smaller (is larger) than the stored value, the offset opening stored value is replaced with this difference (steps S53 and S54).
As described above, in this embodiment, an opening of the electrically driven side throttle valve 5b is controlled such that a specific output characteristic corresponding to an operating state of an engine is obtained. Thus, an output characteristic of an engine corresponding to a driving condition can be obtained without requiring a rider of an excessively high level driving operation, and a driving operation can be facilitated.
More specifically, the electrically driven side throttle valve 5b is closed in a manner delayed by the first time constant (see B1 in
In addition, the first time constant at the time when the brake is actuated (B1 in
It is said that, in general, or depending upon preference of in driving operation of the rider, driving is easier when engine brake is not generated much in the case in which a brake is applied strongly. In this embodiment, the system can cope with such a situation as well.
The electrically driven side throttle valve 5b is temporarily opened to a predetermined shift-down time opening (B2′ in
In addition, the electrically driven side throttle valve 5b is opened in a manner delayed by a second time constant (see a characteristic curve C in
Further, an opening of the electrically driven side throttle valve 5b is made identical with an opening of the manually driven side throttle valves 2b to 4b when a vehicle speed is lower than a predetermined control lower limit speed or when a gear is in neutral. Thus, it is possible to avoid unnecessary control in a driving range in which special control for a throttle valve opening is not originally required as at the time of low-speed running or neutral.
Moreover, the intake system learns fully-closed positions of the manually driven side throttle valves 2b to 4b and the electrically driven side throttle valve 5b, and the fully-closed positions are made identical with each other according to-this learned value. Thus, even if there is an error between the manually driven side throttle opening sensor 13 and the electrically driven side throttle opening sensor 14, both the throttle valves can be synchronized, and control accuracy can be improved.
The intake system learns a fully-closed position and a fully-opened position of the electrically driven side throttle valve 5b and drives the electric motor 11 only between the learned fully-closed position and fully opened position. Thus, the problem in that the electrically driven side throttle valve 5b is driven exceeding the fully-closed position and the fully-opened position can be avoided, and breakage due to further energization in a lock state of the electric motor 11 can be avoided.
The intake system further includes the mechanical return mechanism 12 that forcibly closes the electrically driven side throttle valve 5b to a predetermined return opening as the manually driven side throttle valves 2b to 4b close. Thus, control by the electric motor 11 is also unnecessary for the electrically driven side throttle valve 5b up to the return opening, and control for an opening of the electrically driven throttle valve can be simplified.
Moreover, the intake system learns a return opening range, in which the electrically driven side throttle valve 5b is forcibly closed by the return mechanism 12, and drives the electric motor 11 only in an opening range excluding this return opening range. Thus, lock breakage of the electrically driven side throttle valve 5b caused by driving the electric motor 11 in the forcible return range can be avoided.
Note that, although the intake system of the carburetor type is explained in the embodiment, the present invention can also be applied to an intake system of a fuel injection type. In addition, although the case in which throttle bodies are formed separately and combined by a bolt is described, it is also possible to form all or a part of the throttle bodies integrally.
Industrial Applicability
According to the invention of claim 1, the plural throttle bodies include manually driven side throttle bodies and electrically driven side throttle body, and the intake system controls an opening of the electrically driven side throttle valve such that a specific output characteristic corresponding to an operating state of an engine is obtained. Thus, generation of engine brake, for example, in the case in which a throttle grip is closed suddenly or in the case in which a gear is shifted down can be controlled, or rising of an engine torque in the case in which the throttle grip is opened suddenly can be controlled. An output characteristic corresponding to a driving condition can be obtained without requiring a rider of an excessively high level driving operation, and a driving operation can be facilitated.
According to the second invention of claim 2, the electrically driven side throttle valve is closed in a manner delayed by a first time constant as the manually driven side throttle valves close. Thus, even in the case in which a rider closes the throttle grip suddenly, the electrically driven side throttle valve closes later than a throttle grip operation, and generation of engine brake can be controlled so much more for that.
According to the invention of claim 3, in the case in which the electrically driven side throttle valve is closed in a manner delayed by a first time constant as the manually driven side throttle valves close, the electrically driven side throttle valve is closed in a range up to a predetermined regulated opening. Thus, generation of engine brake can be controlled more surely.
According to the invention of claim 4, a delay by the first time constant at the time when the brake is actuated is changed so as to be larger than the delay by the first time constant at the time when the brake is not actuated or the regulated opening at the time when the brake is actuated is changed so as to be larger than a regulated opening at the time when the brake is not actuated. Thus, in the case in which a rider actuates a brake device, generation of engine brake is controlled more strongly than in the case in which the rider does not actuate the brake device, and a driving operation can be further facilitated. It is said that, in general, or depending upon preference of in driving operation of the rider, driving is easier when engine brake is not generated much in the case in which a brake is applied strongly. The present invention can facilitate driving in such a case.
According to the invention of claim 5, at the time of shift-down, the electrically driven side throttle valve is temporarily opened to a predetermined shift-down time opening and subsequently closed in a manner delayed by the first time constant. A sudden increase in engine brake at the time of shift-down can be controlled, and shock at the time of shift-down can be eased to facilitate deriving.
According to the invention of claim 6, the electrically driven side throttle valve is opened in a manner delayed by a second time constant as the manually driven side throttle valves open. Thus, even in the case in which a rider opens the throttle grip suddenly, excessively steep rising of an engine torque can be controlled, and a driving operation can be facilitated.
According to the invention of claim 7, an opening of the electrically driven side throttle valve is made identical with an opening of the manually driven side throttle valves when a vehicle speed is lower than a predetermined control lower limit speed or when a gear is in neutral. Thus, it is possible to avoid unnecessary control in a driving range in which special control for a throttle valve opening is not originally required as at the time of low-speed running or neutral.
According to the invention of claim 8, the intake system learns fully-closed positions of the manually driven side throttle valves and the electrically driven side throttle valve when a vehicle speed is lower than a predetermined learning time speed and an opening of the manually driven side throttle valves is smaller than a predetermined learning time opening. Thus, the learning of the fully-closed positions can be performed surely. In addition, the fully-closed positions are made identical with each other according to the learned value, whereby even if there is an error between a manually driven side throttle opening sensor and an electrically driven side throttle opening sensor, both the throttle valves can be synchronized, and control accuracy can be improved.
According to the invention of claim 9, the intake system learns a fully-closed position and a fully-opened position of the electrically driven side throttle valve and drives the electric motor only between the learned fully-closed position and fully opened position. Thus, lock breakage of the electric motor, which is caused by driving the electrically driven side throttle valve exceeding the fully-closed position and the fully-opened position, can be avoided.
According to the invention of claim 10, the intake system further includes a mechanical return mechanism that forcibly closes the electrically driven side throttle valve to a predetermined return opening as the manually driven side throttle valves close. Thus, control by the electric motor is also unnecessary for the electrically driven side throttle valve up to the return opening, and control for an opening of the electrically driven throttle valves can be simplified.
According to the invention of claim 11, the intake system drives the electric motor only in an opening range excluding a return opening range in which the electrically driven side throttle valve is forcibly closed by the return mechanism. Thus, lock breakage of the electric motor can be avoided.
Number | Date | Country | Kind |
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2002178279 | Jun 2002 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP03/07239 | 6/6/2003 | WO |