1. Field of the Invention
The present invention relates to an apparatus capable of heating or cooling a polishing surface of a polishing pad or fixed abrasive of a polishing apparatus for use in polishing various workpiece, such as a semiconductor wafer, various types of hard disk, a glass substrate, a liquid crystal panel, or the like.
2. Description of the Related Art
A CMP (Chemical Mechanical Polishing) apparatus has been used in fabrication processes of a semiconductor integrated circuit device. The CMP apparatus typically includes a holding mechanism for holding a semiconductor wafer (an object to be polished), and a rotatable table with a polishing pad or fixed abrasive attached thereto. The apparatus of this type is operable such that the holding mechanism presses the semiconductor wafer against a polishing surface of the polishing pad or fixed abrasive on the rotating table, while supplying a polishing liquid, e.g., slurry, onto the polishing surface. The semiconductor wafer is polished by relative movement between the polishing pad or fixed abrasive and the semiconductor wafer.
When the polishing apparatus having the above-mentioned structures performs polishing of a semiconductor wafer, the surface of the polishing pad (or fixed abrasive) may be deformed due to frictional heat, or a polishing performance may be lowered due to a variation in polishing capability caused by a temperature distribution over the polishing surface of the polishing pad (or fixed abrasive). Therefore, it is necessary to cool the polishing surface so as to keep the polishing surface within a predetermined temperature range.
An example of a method of cooling the polishing surface is shown in
In the above-described polishing apparatus, friction between the semiconductor wafer 108 and the polishing pad 103 generates heat Q, which radiates as atmospheric radiant heat Q1, polishing-liquid radiant heat Q2, and cooling-medium radiant heat Q3. The atmospheric radiant heat Q1 is heat radiating from the surface of the polishing pad 103, the polishing-liquid radiant heat Q2 is heat radiating into the polishing liquid 106, and the cooling-medium radiant heat Q3 is heat radiating into the cooling medium in the cooling-medium passage 102. These heat radiations allow the polishing surface of the polishing pad 103 to maintain its temperature within a certain range. For example, experimental results confirmed that a surface temperature of the polishing pad 103 was 65° C. under conditions that the heat Q generated by polishing was 1900 W and an atmospheric temperature was 23° C. The heat Q radiated as the atmospheric radiant heat Q1 (=600 W), the polishing-liquid radiant heat Q2 (=600 W), and the cooling-medium radiant heat Q3 (=700 W). These results were obtained by measurements and calculations, which confirmed heat balance.
However, when the surface temperature of the polishing pad 103 is 65° C., efficient polishing may not be performed. To increase a polishing rate (removal rate), there is a need to lower the surface temperature of the polishing pad 103 to 45° C. Generally, heat release is proportional to a temperature difference. The temperature difference between the polishing-pad surface temperature 45° C. and the atmospheric temperature 23° C. is 22° C. In this case, the atmospheric radiant heat Q1 is 300 W, the polishing-liquid radiant heat Q2 is 300 W, the cooling-medium radiant heat Q3 is 350 W, and accordingly, the total heat (Q1+Q2+Q3) is 950 W. This means that an additional heat-radiation means is required in order to release the heat by nearly 1000 W.
One example of such a means for heat radiation is to provide the above-described cooling-medium passage 102 in the table 101. The polishing pad 103 on the upper surface of the table 101 is cooled by the cooling medium, e.g., cooling water, flowing through the cooling-medium passage 102. However, the polishing pad 103 typically uses a low heat conductive material, such as foamed urethane. Therefore, cooling from a back surface (lower surface) could not result in sufficient heat radiation from the front surface (upper surface), and it is difficult to lower the temperature to less than 65° C.
Japanese laid-open patent publication No. 11-347935 discloses another approach in which a jet of cooling gas, e.g., a cooled N2, is supplied from a nozzle to an upper surface of a polishing pad to cool it. This approach, however, has drawbacks for the following reasons. In this method, a jet of gas is supplied to the upper surface of the polishing pad, while polishing is performed. The jet of gas could dry the upper surface (i.e., polishing surface) to cause scratching of a surface of a workpiece due to compositions in a polishing liquid (e.g., slurry) or due to particles removed from the workpiece.
The aforementioned patent publication also discloses supply of a cooling liquid, e.g., pure water, from a nozzle onto the upper surface of the polishing pad to cool it. However, the cooling liquid would dilute the polishing liquid on the polishing surface of the polishing pad, causing a change in polishing conditions and unstable polishing rates.
The above patent publication further discloses providing a heat exchange member on the upper surface of the polishing pad so that a cooling medium is supplied from a supply device to the heat exchange member to directly cool the upper surface of the polishing pad. This method can effectively cool the upper surface of the polishing pad and can improve a cooling efficiency. However, since the heat exchange member is in direct contact with the upper surface of the polishing pad, the heat exchange member and the polishing pad could be worn.
The present invention has been made in view of the above drawbacks. An object of the present invention is to provide an apparatus for heating or cooling a polishing surface of a polishing pad or fixed abrasive on a table of a polishing apparatus during polishing of a workpiece.
One aspect of the present invention for achieving the above object is to provide an apparatus for heating or cooling a polishing surface of a polishing apparatus operable to polish a workpiece by sliding contact between the workpiece and the polishing surface while supplying a polishing liquid onto the polishing surface. The apparatus for heating or cooling the polishing surface includes a heat exchanger arranged so as to face the polishing surface when the workpiece is polished. The heat exchanger includes a medium passage through which a heat-exchanging medium flows, and a bottom surface facing the polishing surface. At least a part of the bottom surface is inclined with an upward gradient above the polishing surface such that the polishing liquid, which is present between the polishing surface and the bottom surface, generates a lift exerted on the bottom surface during movement of the polishing surface.
In a preferred aspect of the present invention, the at least a part of the bottom surface comprises a linearly inclined surface.
In a preferred aspect of the present invention, the at least a part of the bottom surface comprises steps.
In a preferred aspect of the present invention, the heat exchanger is operable to perform heat exchange between the polishing surface and the heat-exchanging medium flowing through the medium passage, during polishing of the workpiece.
According to the present invention, during polishing the workpiece, the polishing liquid on the polishing surface flows into a gap between the inclined bottom surface of the heat exchanger and the polishing surface to generate a lift due to wedge action. This lift is exerted on the heat exchanger to reduce friction between the bottom surface and the polishing surface. Consequently, less wear occurs and less frictional heat is generated, compared with a conventional structure having no inclined bottom surface. Further, damage to the polishing surface can be reduced.
During polishing, the heat exchange is performed between the polishing surface and the heat-exchanging medium flowing through the medium passage. As a result, the polishing surface is cooled or heated to a temperature suitable for polishing of the workpiece, so that the workpiece can be polished at a stable polishing rate (removal rate).
In a preferred aspect of the present invention, the heat exchanger further includes plural elongated protrusions arranged on the bottom surface at predetermined intervals. The elongated protrusions form a path therebetween for the polishing liquid.
Because the path of the polishing liquid is formed between the elongated protrusions on the bottom surface, the polishing liquid, flowing through the path, can exert the stable lift on the heat exchanger. Therefore, the heat exchanger can keep its stable attitude, with keeping out of contact with the polishing surface. Hence, stable heat exchange can be performed between the polishing surface and the heat-exchange medium, so that the polishing surface can be cooled or heated.
In a preferred aspect of the present invention, the apparatus further includes a heat-exchanger holding mechanism having a pressing mechanism configured to press the heat exchanger against the polishing surface.
A balance between the pressing force of the pressing mechanism and the lift exerted by the wedge action of the polishing liquid can allow the heat exchanger to stay in a suitable position, with the bottom surface thereof being away from the polishing surface.
In a preferred aspect of the present invention, the heat exchanger is made from SiC.
Because SiC has a high heat conductivity, heat exchange between the polishing surface and the medium can be efficiently performed. Therefore, the temperature of the polishing surface can be easily adjusted. In addition, because SiC has an excellent wear resistance and a low specific gravity, the heat exchanger can be lightweight. Further, use of SiC does not arise a problem of metal contamination to the workpiece, such as a semiconductor wafer.
In a preferred aspect of the present invention, the heat-exchange medium comprises cooling water.
Embodiments of the present invention will be described below with reference to the drawings.
Reference numeral 18 represents a dresser configured to dress a polishing surface (upper surface) of the polishing pad 13. This dresser 18 is rotatably coupled to a dresser arm (not shown) via a rotational shaft (not shown), as with the workpiece-holding mechanism 14. The dresser 18 has a rear end fixed to a swing shaft (not shown). Rotation of this swing shaft allows the dresser 18 to move between a dressing position above the table 12 and a waiting position outwardly of the table 12. In
Reference numeral 20 represents a heat exchanger configured to cool the polishing surface of the polishing pad 13 attached to the upper surface of the table 12. This heat exchanger 20 is coupled to a support arm 21 via a support mechanism, which will be discussed later. The support arm 21 has a rear end fixed to a swing shaft 22. Rotation of this swing shaft 22 allows the heat exchanger 20 to move between a cooling position above the table 12 and a waiting position outwardly of the table 12. In
The polishing apparatus having the above-mentioned structures operates as follows. The rotational shaft 11 rotates in a direction as indicated by arrow B to cause the table 12 to rotate in the same direction. The workpiece-holding mechanism 14 holds the semiconductor wafer (workpiece) Wf, and the rotational shaft 15 rotates in a direction as indicated by arrow C to cause the semiconductor wafer Wf to rotate in the same direction. The workpiece-holding mechanism 14 then presses the semiconductor wafer Wf against the polishing surface of the polishing pad 13 on the table 12, while the polishing-liquid supply nozzle 23 supplies the slurry S onto the polishing surface of the polishing pad 13. The semiconductor wafer Wf is thus polished by relative movement (i.e., sliding contact) between the polishing pad 13 and the semiconductor wafer Wf During polishing, frictional heat is generated, increasing a temperature of the polishing pad 13. Thus, the heat exchanger 20 is brought into contact with the polishing surface of the polishing pad 13 so as to cool the polishing surface, whereby the temperature of the polishing surface falls within a temperature range (specifically, not more than 45° C.) suitable for polishing the semiconductor wafer Wf.
The bottom plate 32 has a bottom surface comprising inclined bottom surfaces 32b each facing the polishing pad 13. These bottom surfaces 32b lie with an upward gradient at a predetermined angle above the polishing surface so as to counter a movement direction of the table 12 (or movement direction of the polishing pad 13 as indicated by arrow B in
The springs 45 and 46 are located between the plate 44 and the support arm 21 so as to press the plate 44 in a direction away from the support arm 21. The springs 47 and 48 are located between the heat-exchange body 31 and the support arm 21 so as to press the heat-exchange body 31 in a direction away from the support arm 21. With these arrangements, the stoppers 49 and 50 are placed in contact with the plate 44, so that the support pins 42 and 43 do not come off the through-holes 44a and 44b of the plate 44. The heat exchanger 20 is elastically coupled to the support arm 21 via an elastic force of the springs 45 and 46 and an elastic force of the springs 47 and 48. Therefore, rotation of the swing shaft 22 (see
The above-described structures of the heat-exchanger holding mechanism 40 are an example. The heat-exchanger holding mechanism is not limited to the above-described structures. Other mechanisms, such as an air cylinder, may be used, so long as they can bring the bottom surface of the heat exchanger 20 into contact with upper surface of the polishing pad 13 and can press the heat exchanger 20 against the upper surface of the polishing pad 13 at a predetermined force.
During polishing of the semiconductor wafer Wf (i.e., during rotation of the table 12), the lower end surfaces of the elongated protrusions 32a and the elongated protrusions 32c are in contact with the upper surface (polishing surface) of the polishing pad 13 at a predetermined force. The slurry (polishing liquid) S on the polishing surface of the rotating polishing pad 13 flows into the gap between the elongated protrusion 32a and the elongated protrusion 32c and into the gap between the elongated protrusion 32a and the elongated protrusion 32a, as indicated by arrows F1, F2, F3, and F4 in
Even if a complete non-contact is not provided due to non-uniform flatness of the polishing pad 13 or due to grooves typically formed on the polishing surface of the polishing pad 13, the lift can greatly reduce the friction. As a result, less wear occurs, and hence an influence on the polishing process is reduced. Specifically, as shown in
Heat exchange between the polishing surface of the polishing pad 13 and the cooling water flowing through the medium passage 33 of the heat exchanger 20 is performed via the bottom plate 32 and the slurry S that is present between the bottom plate 32 and the polishing surface of the polishing pad 13, so that the polishing surface is cooled. This heat exchange allows the temperature of the polishing surface to fall within a predetermined temperature range suitable for polishing of the semiconductor wafer Wf (e.g., not more than 45° C. in this embodiment). The bottom plate 32 that contributes to the heat exchange of the heat exchanger 20 is made from a high heat-conductive material, such as SiC. The gradient of the bottom surface 32b is such that the value of (h1−h0)/h0 is in the range of 1 to 2, wherein h1 is a height of a first side end of the bottom surface 32b from the lowermost end of the heat exchanger 20, and h0 is a height of a second side end of the bottom surface 32b from the lowermost end of the heat exchanger 20. In this definition, the first side end is located at an upstream side and the second side end is located at a downstream side with respect to the movement direction of the table 12 as indicated by arrow B in
SiC (silicon carbide) has a heat conductivity of 100 w/mk, which is three times higher than that of Al2O3 and five times higher than that of SUS. Therefore, use of SiC for at least the bottom plate 32 of the heat exchanger 20 can enhance the heat exchange performance. During polishing, a slurry layer is present between the bottom plate 32 and the polishing surface. Typically, the slurry has a relatively low heat conductivity of 0.63 w/mk. However, a thickness of this slurry layer is at most 0.15 mm, and an average thickness is about 0.1 mm. Therefore, the slurry layer does not greatly inhibit the heat conduction. These values are only examples, and the present invention is not limited to those values. The heat-exchange body 31 of the heat exchanger 20 is preferably made from a material which is easy to be processed, from a point of view of forming the medium passage 33 therein. The bottom plate 32 can be made from carbon with a surface thereof being coated with SiC, since carbon has a high heat conductivity and a low specific gravity. Use of such a material can provide the heat exchanger with high heat-exchange performance, excellent wear resistance, and lightweight.
In this embodiment, the heat exchanger 20 has an elongated trapezoid shape with the narrow front end and the wide rear end. The heat exchanger 20 is shaped in this form so as not to inhibit the slurry S, supplied from the polishing-liquid supply nozzle 23 onto the center of the polishing surface, from spreading radially (circularly) over the polishing surface via a centrifugal force created by the rotation of the polishing pad 13. Therefore, if the frond end of the heat exchanger 20 is not likely to inhibit the spread of the slurry S, the heat exchanger 20 may have a rectangular shape with a front end and a rear end each having an equal wide, as shown in
As shown in
In the above-described examples, the elongated protrusions 32a and 32c are arranged at equal intervals in parallel with a tangent direction of the rotating table 12, as shown in
A tip end (a portion that counters the movement direction of the table 12 as indicated by arrow B) of the elongated protrusion 32a may have a semicircular horizontal cross section as shown in
As shown in
The aforementioned embodiment shows an example in which the polishing pad 13 is attached to the upper surface of the table 12. However, the present invention is not limited to this embodiment. For example, a fixed abrasive having a polishing surface can be attached to the table 12. In this case also, the heat exchanger 20 can cool the polishing surface that is heated by the frictional heat generated by polishing of the semiconductor wafer Wf.
The aforementioned embodiment also shows an example in which the cooling water is used as the heat-exchanging medium that flows through the medium passage 33. However, the present invention is not limited to this embodiment, and any type of heat-exchanging medium (liquid or gas) can be used. For example, a heat-exchanging medium which has been heated to a predetermined temperature may be used so that the temperature of the polishing surface can be adjusted to a suitable temperature in accordance with the types of workpiece and polishing conditions. In this manner, the present invention can provide an apparatus for heating or cooling the polishing surface.
Although the above-described embodiment uses the semiconductor wafer Wf as the workpiece to be polished, the workpiece is not limited to the semiconductor wafer. The workpiece may be various types of hard disk, a glass substrate, a liquid crystal panel, or the like. In this case, the polishing liquid is not limited to the slurry.
The previous description of embodiments is provided to enable a person skilled in the art to make and use the present invention. Moreover, various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles and specific examples defined herein may be applied to other embodiments. Therefore, the present invention is not intended to be limited to the embodiments described herein but is to be accorded the widest scope as defined by limitation of the claims and equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2007-156851 | Jun 2007 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
4313284 | Walsh | Feb 1982 | A |
4450652 | Walsh | May 1984 | A |
5127196 | Morimoto et al. | Jul 1992 | A |
5775980 | Sasaki et al. | Jul 1998 | A |
6012967 | Satake et al. | Jan 2000 | A |
6422921 | Ettinger | Jul 2002 | B1 |
6749484 | Yang et al. | Jun 2004 | B2 |
6837773 | Brunelli | Jan 2005 | B2 |
6896586 | Pham et al. | May 2005 | B2 |
7201634 | Naujok et al. | Apr 2007 | B1 |
20020009953 | Swanson | Jan 2002 | A1 |
20030104769 | Brunelli | Jun 2003 | A1 |
20030114077 | Yang et al. | Jun 2003 | A1 |
20030119427 | Misra | Jun 2003 | A1 |
20030186623 | Pham et al. | Oct 2003 | A1 |
20070054599 | Taylor et al. | Mar 2007 | A1 |
20090061745 | Heinrich et al. | Mar 2009 | A1 |
20100035515 | Marks et al. | Feb 2010 | A1 |
20100062691 | Togawa et al. | Mar 2010 | A1 |
Number | Date | Country |
---|---|---|
11-347935 | Dec 1999 | JP |
2001-062706 | Mar 2001 | JP |
2005-040920 | Feb 2005 | JP |
Number | Date | Country | |
---|---|---|---|
20080311823 A1 | Dec 2008 | US |