The invention relates to an apparatus for a workpiece with a plane surface, wherein the workpiece is held by a pressure difference between the upper and lower surface, said pressure difference being generated by a gas stream. The invention further relates to a method for lifting a workpiece by using the apparatus according to the present invention.
From the prior art, vacuum lifting cylinders for simultaneously aspiring and lifting of thin, porous and plane workpieces are known. Such a lifting cylinder is connected to a vacuum generator and a vacuum is applied thereto. When a low pressure develops upon contact of the sucker with the workpiece, the workpiece is aspired and thus held. The aspiring effect is only exerted on the top workpiece and is not exerted on workpieces lying thereunder. The workpiece is held until the vacuum is switched off. In order to be able to lift a workpiece with such a lifting cylinder, the cylinder has to be moved over the plane workpiece and has then to be lowered onto the workpiece until the sucker comes into contact with the workpiece. Thus, for transporting a workpiece a movement being parallel to the surface of the workpiece as well as a movement being vertical to the surface of the workpiece is necessary. Furthermore, especially when transporting thin and delicate workpieces, there is the risk of damaging the workpiece by the exerted low pressure and the physical contact between the sucker and the workpiece. Additionally the use in case of workpieces having a rough surface and dirty objects is problematic, since in these cases there is the risk that the sucker cannot contact the surface hermetically and thus, the holding force is reduced considerably or eliminated entirely.
From DE 35 36 432 A1 a holding device is known with which semiconductor wafer can be held and transported without contact. This holding device comprises a blow tube for introducing protective gas, the blow tube being mounted coaxially to a diffuser; the diffuser comprises a coaxial distribution cone being opposite to the end of the blow tube. The physical effect of the hydrodynamic paradox used here can be described by Bernoulli's equation.
The pressure difference between the outer environmental pressure and the developing static pressure results in that the workpiece can be lifted and transported or hold. That means that an equilibrium of forces between the weight of the semiconductor wafer and the pressure difference forms.
In order to avoid a radial sliding and tilting of the workpiece, the diffuser comprises four guiding pins and knobs at its circumference.
The holding device described is indeed suitable for holding and transporting plane workpieces, but during transport of the workpiece with this holding device no high accelerations in the direction of the effective direction of the holding force, i.e., in a direction parallel to the surface of the workpiece, are possible, since the workpiece is held by the holding device only by the low pressure between the holding device and the workpiece contact-free, i.e., without any surface contact. The guiding pins can only avoid a lateral sliding of the workpiece when the sliding is directed vertically to the holding force, i.e., in the direction of the surface of the workpiece if the distance between workpiece and device during holding and transporting is accurately adjusted and maintained so that the guiding pins are flush with the workpiece. If the distance between the workpiece and the diffuser is too broad or the workpiece is pushed away from the device or tilts due to blows during transport the guiding pins cannot avoid a lateral sliding of the workpieces. Thus, in case of an acceleration in a vertical direction to the lifting force, the workpiece remains due to its inertia whereby the low pressure between diffuser and workpiece will get lost and the workpiece cannot be hold any longer.
A similar device is known from DE 25 39 036 A1.
The known holding device is completely unsuitable for holding and transporting a workpiece having a through-going central opening, like in the case of an optical data carrier, e.g. a CD, DVD or a Blu-ray disk, since it is not possible to generate a sufficient low pressure in the gap between the workpiece and the device as a considerable part of the introduced gas would vanish through the opening of the workpiece.
It is an object of the present invention to provide an apparatus and a method for holding a workpiece by using the Venturi effect and for transporting a workpiece in the direction of the holding force and/or vertically thereto.
This object is achieved by the features of the claims.
The apparatus according to the present invention also allows accelerations being directed vertically to the holding force, i.e., parallel to the surface of the workpiece to be held.
An apparatus according to the present invention and a method according to the present invention allows the lifting of workpieces without the apparatus itself having to be moved vertically, i.e., in the direction to the workpiece.
The invention allows the lifting, holding, transporting and depositing of workpieces comprising a plane surface with an impression or a through-going opening.
The apparatus is configured such that using the Venturi effect, a low pressure is generated in a gap between the apparatus and the plane surface of the workpiece by means of a suitable air stream. As the low pressure is lower than the outer environmental pressure an equilibrium of forces is formed between the weight of the workpiece on the one hand, and the force resulting from the difference in pressure, on the other hand. Thereby a so-called lifting force being vertical to the workpiece, is generated by means of which the workpiece can be lifted and held. Additionally, the apparatus can comprise a holding plug which engages into the impression or through-going opening when the workpiece is lifted.
The apparatus according to the invention has the advantage that very thin and delicate workpieces can be transported. The surface of the workpiece is only held by the pressure difference between the upper and lower side of the workpiece. Thus, the workpiece and particularly its surface is not influenced by the transport.
Preferably, the introduced gas cools down the workpiece during transport in case the workpiece has a raised temperature after production or a preceding processing step. In order to achieve a cooling of the side facing away from the apparatus and, thus, to avoid deformation by cooling uniformly the workpiece on both sides a means for guiding an air stream to the lower side of the workpiece can be provided.
The holding plug of the apparatus according to the invention allows that the workpiece can be reliably transported even if accelerations vertical to the lifting and holding force generated by the low pressure occur. Here, the holding plug ensures that the workpiece does not slip from the apparatus due to its inertia even at high accelerations and that the low pressure generated between the apparatus and the workpiece is maintained and thus the workpiece is reliably hold.
Here, preferably a sufficient play between holding plug and impression or through-going opening of the workpiece is provided. The play is chosen in such a manner that the workpiece can easily, i.e., without additional forces, be taken up by or removed from the holding plug.
Preferably, the workpiece is an optical data carrier like a CD, DVD or a Blu-ray disk, wherein the holding plug which is preferably arranged in the middle of the apparatus, is adapted to the dimensions of the impression or the opening of the workpiece.
Furthermore, the invention provides a method for lifting a workpiece using the apparatus according to the invention.
According to the present invention, the workpieces can be lifted a considerable distance against the gravity or transported in a direction vertical to the surface of the workpiece by using the Venturi effect. In tests, e.g., a vertical lift of 50 mm has been achieved.
The method according to the invention has the advantage in that the apparatus which can be provided with a holding plug if the workpiece comprises an impression on the surface or an opening, only has to be moved horizontally or parallel to the surface of the workpiece in a certain distance above said workpiece in order to be positioned in a suitable position vertically above said workpiece.
Contrary to the prior art, it is no longer necessary to move the apparatus vertically to the surface of the workpiece in order to pick up the workpiece. According to the present invention, the apparatus is, e.g., only horizontally moved over the workpiece and the approaching between apparatus and workpiece as well as the holding effect is exclusively achieved by the lifting force generated by the low pressure.
Thus, considerable saving of costs can be achieved: on the one hand, the apparatus can be configured in a simpler manner since no additional means for a movement vertically to the surface of the workpiece have to be provided; furthermore, the cycle period for lifting, holding and transporting, and depositing can be considerably reduced with regard to the state of the art, since no additional vertical lift is necessary.
The invention is explained in more detail by means of the drawings:
a and 6b show a cross-sectional view of an apparatus according to the invention having an ejecting means.
The gas or gas mixture should preferably not comprise any solid or liquid components, in order to avoid a contamination of the apparatus as well as of the held workpiece 2. Through the gas supply 8, the gas is introduced into a space 9 between the centering plug 6, a plane surface 4 of the workpiece 2 and the plane parallel holding surface 7 of the apparatus 1, so that a radial gas stream through the gap 10 forms.
The space 9 is preferably configured as a ring space and the gap 10 as a ring-gap so that the gas radially flows from the ring space through the ring gap 10 from the inner side to the outer side.
The effect of the hydrodynamic paradox used here has the effect that the static pressure in the area of gap 10 and space 9 is lower than the environmental pressure. The velocity v of the gas (density p) decreases radially from the inner to the outer side along the gap 10 while the static pressure increases from the inner to the outer side in the area of the gap 10.
This dependency is shown by Bernoulli's equation
The holding plug 6 serves for centering the workpiece 2, when said workpiece is held and transported by the apparatus 1 due to the Venturi effect. The length of the holding plug 6 is preferably chosen in such a manner that it sufficiently extends through the opening 3 of the workpiece 2 or into the impression of workpiece 2 to reliably hold the workpiece 2 when the workpiece 2 is lifted. Thus, the workpiece 2 remains secured at the apparatus 1 against slipping or tilting even if pushes or other outer impacts occur during the transport. A further advantage is that variations in the distance between the workpiece and the apparatus during holding and transporting, e.g., due to fluctuations in the gas supply, can be compensated for and, thus, the reliability of the apparatus is increased. Depending on the length of the holding plug 6 and the kind of the workpiece to be transported, the distance between the workpiece and the apparatus can be varied. This can also be achieved by a stop 6′ indicated in
A radial play is present between holding plug 6 and the impression or through-going opening of the workpiece 2, wherein said play is preferably selected in such a manner that the workpiece can easily be picked up and deposited by the holding plug. The play is preferably adjusted that high that no friction between holding plug 6 and workpiece 2 occurs when the workpiece 2 is picked up or deposited. The play is preferably so small that when the workpiece 2 is picked up a sufficient low pressure between workpiece 2 and apparatus 1 is guaranteed, i.e., it should only leak a small gas amount through the gap between holding plug 6 and opening 3 of the workpiece 2. If the stop 6′ shown in
The holding plug 6 can comprise in an embodiment at least one recess, so that it can engage into a centering with a corresponding projection when the workpiece 2 is taken over.
Furthermore, the holding plug 6 can be biased by a spring arrangement and configured in such a manner, that it can be inserted behind a contact surface 11 for picking up the workpiece 2 which, for example, can be held in position by another holding plug. The holding plug 6 can also be configured in such a manner that it operates an opposite holding plug, not shown, which, for example, can be biased by a spring arrangement. Furthermore, the holding plug 6 can also be arranged interchangeably at the apparatus 1, so that it can easily be replaced by another holding plug having different dimensions, for the transport of another workpiece.
Within the scope of the invention, the apparatus can also be configured without an central holding plug and having instead holding plugs at the outer circumference of the holding surface 7, said holding plugs having the form of distance pieces which are suitable to prevent a lateral slipping of the workpiece and to limit the gap 10. Thus, it is possible to lift, hold and transport workpieces without a central opening 3 or impression.
Generally the present invention provides also a method for lifting a workpiece 2 using the apparatus according to the invention.
It has been shown that the apparatus according to the invention is capable of lifting or moving the workpiece 2 over a transport distance vertically to the surface of the workpiece by generating a sufficiently great gas stream and by using the Venturi effect between the apparatus and the workpiece, so that a mechanical movement of the transport apparatus 1 vertically to the surface of the workpiece 2 is no longer necessary, but that only a movement in a plane parallel to the surface of the workpiece is sufficient for the entire transport between pick up and deposit position.
In the start position shown in
According to
By inserting a gas into the gas supply 8 and generating a gas stream through the space 9 and the gap 10 in a radial direction from the inner to the outer side the workpiece 2 is lifted automatically. Equal to play 5 between the opening 3 and the holding plug 6, a predetermined play between the opening 3 of the workpiece and the holding plug 17 allows that the workpiece can be picked up and later deposited without additional forces to be applied, e.g., to overcome friction between the workpiece and the holding plug.
Additionally, in
Within the scope of the invention, it is also possible to omit one or both holding plugs 6 and/or 17, particularly, if the workpiece 2 does not comprise an opening 3 or impression. Here, the apparatus preferably comprises holding plugs which are arranged at the outer circumference of the workpiece, in order to avoid a slipping of the workpiece parallel to the surface of the workpiece.
For depositing the workpiece 2, both, in the case of the embodiment shown in
When the workpiece is deposited by interrupting or reducing the gas supply this will not create any problems in the case shown, for example, in
In other embodiments not shown, the workpiece is dropped onto holding plugs, like, for example, holding plug 17 shown in
Subsequently, the apparatus should be ready for a new cycle in its upper start position as soon as possible; for this purpose it is necessary, that the piston 32 with the piston bar 33 and the holding plug 6 moves back upwards immediately after the workpiece 2 has been deposited. Due to the unidirectional valve 43 and the restrictor 40, the air can only comparatively slowly leave the upper compartment 30 of the pressure chamber, so that the upward movement of the piston 32 effected thereby is only relatively slow. According to the invention, a rapid upward movement of the piston 32 can be achieved by a rapid deairing (venting) of the upper pressure chamber 30, by which the superfluous pressure can be reduced rapidly. The slot 34 at the upper end of the piston bar 33 above the piston 32 serves as deairing. When the piston 32 reaches its lowest position, the deairing slot 34 gives free an opening to the channel 8: the superfluous pressure can leave the upper compartment 30 through said opening. The pressure spring 23 then resets piston 32 in its upper start position. Additionally, the speed at which the piston 32 moves can be adjusted by the two restrictors 40 or 41.
Additionally, as shown in
Preferably, the movement of the ejecting means 61 is controlled by a means being similar to the means described with regard to
Number | Date | Country | Kind |
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102004045957.6-22 | Sep 2004 | DE | national |