This application claims the benefit of U.S. Provisional Pat. App. Ser. No. 60/561,602 filed Apr. 13, 2004 and entitled Apparatus and Methods for Reducing Deflection of a Member in a Chamber, having attorney docket number 1055.0700 and at least one common inventor, Hasan Giray Kaya, as the present application.
The invention relates to apparatus, systems and methods for reducing deflection of a mobile member in a chamber.
Various operations involve the temporary application of force(s) to a mobile member in a chamber, such as for testing or stressing the member or devices carried on the member. Under the applied force(s), the member may undesirably bow, bend or deflect. The present invention reduces such bowing, bending or deflection with the use of a temporary mechanical attachment of the member to another structure in the chamber.
The mobile member, chamber and related components may have any form, configuration and construction. Some systems, for example, involve the insertion of one or more board-like member into an environmentally controllable chamber for testing or stressing the member or devices carried on the member. For illustrative purposes, one type of mobile member is a burn-in board used for carrying integrated circuit packages (“IC packages”) to be tested or stressed in a testing or burn-in chamber. An example of a burn-in system is described in U.S. Pat. No. 6,166,555 to Lillja et al. and dated Dec. 26, 2000, which is hereby incorporated by reference herein in its entirety.
In some burn-in systems, the IC packages are loaded onto one side of each burn-in board and the boards are slid into the testing chamber in a card cage or on rails. The burn-in boards are reused many times on a rapid basis, making their effectiveness, durability and ease of use critical for efficient and reliable operations. Typically, a testing assembly, such as a thermal solution adapter (TSA), is located in the chamber for engaging the IC packages and applying heat (or other influence). The TSA often includes a fixed structure from which retractable mechanisms, such “heat sinks”, move into and out of connection with the IC packages. The connection of the heat sink with the IC package should be precise for accurate and effective stressing or testing, such as to transmit heat to the IC package. Accordingly, positioning and alignment of the mobile member and the TSA are critical.
The retractable mechanisms typically apply force to the burn-in board when engaging the IC packages, which can cause the board to deflect, bend or bow. In this particular application (which the present invention is not limited to), as the size of IC packages and the carrying capacity of the burn-in boards increases over time to meet greater technology capability and cost saving demands, the forces placed upon the boards will increase, increasing the likelihood of undesirable deflection, even with the use of reinforced testing boards and chambers.
Deflection, bending or bowing of the mobile member may be undesirable for various reasons. For example, it may lead to contact failure between the retractable mechanism and the device being tested or engaged, resulting in test failures or inaccuracies. For another example, the testing board may become warped, bent or damaged and consequently difficult or impossible to effectively or reliably use further. For yet another example, the rails or cage within which the boards are loaded may become deformed or damaged. There are yet other potential consequences resulting from deflection or bowing of mobile members. It should be understood, however, that each embodiment of the present invention and each claim of this patent does not necessarily address or solve every, or any particular, such disadvantage or consequence.
Thus, there remains a need for apparatus, systems and methods for reducing the undesirable deflection of a mobile member is a chamber having one or more of the following attributes, capabilities or features: reduces deflection of the mobile member with at the least one set of temporary interconnecting mechanical connectors or members; reduces deflection of a mobile member with the use of at least one temporary mechanical attachment of the member to a fixed structure in the chamber; provides a temporary mechanical linkage between the mobile member and another member that allows opposing forces to counterbalance each other locally, generally preventing the forces to be applied to a long moment arm, thus reducing deflection; counterbalances compression forces on the mobile member; reduces horizontal loading on the card cage or rails that hold the mobile member in the chamber; utilizes at least one engager projecting from the mobile member and at least one receiver projecting from a base member in the chamber to provide temporary mechanical connection thereof; minimizes tension or loading on connectors used to secure the engagers to the mobile member; includes engagers and receivers positioned to allow unimpeded mating of the intended mating pairs of engagers and receivers; focuses the non-deflection effort in the area on the mobile member most susceptible to deflection; enables the mobile members to be inserted, removed and reinserted repeatedly without substantial bending to the mobile members; assists in maintaining a coplanar relationship between the mobile member and the front and rear plates of a thermal solution adapter in a burn-in or other environmentally controllable chamber; occupies minimal space; is easy to manufacture and install; is easy to disassemble and reassemble; is easy to inspect and service, adjust and/or repair; is easily applied to existing systems by retrofitting; increases the longevity and usefulness of the mobile members; increases the reliability and effectiveness of the mobile members; eliminates the need for heavy and bulky stiffeners on the mobile member to reduce deflection of the mobile members; eliminates the need for a stout cage (for holding the mobile members in the chamber) to reduce deflection of the mobile members; or any combination thereof. It should be clearly understood that the present invention does not require all, or any one or particular group, of the above attributes, capabilities or features.
Various embodiments of the present invention involve an apparatus for reducing deflection of a mobile member in a chamber. The chamber includes at least one base member and at least one retractable mechanism. The deflection of the mobile member may be caused by engagement of the retractable mechanism with the mobile member or at least one device carried thereon. In accordance with the invention, at least three receivers project from a first side of the base member and at least three engagers project from a first side of the mobile member. The first sides of the base and mobile members face each other. Each engager is matable with one of the receivers when the mobile member is inserted into the chamber. When the retractable mechanism engages the mobile member or at least one device carried thereon, each engager engages one of the receivers, reducing deflection of the mobile member. Each engager is disengageable from a receiver when the retractable mechanism is disengaged from the mobile member or device(s) carried thereon and the mobile member is removed from the chamber.
Certain embodiments of the present invention involve an apparatus for reducing deflection of a carrying board in a chamber. The carrying board includes at least two vertical stiffeners and is insertable into and removable from the chamber. The chamber includes at least one thermal solution adapter having a fixed plate mounted within the chamber and plurality of heat silks. The heat sinks are movable relative to the fixed plate and into engagement with the carrying board or at least one device disposed upon the carrying board. The deflection of the carrying board is caused by engagement of at least one heat sink with the carrying board or at least one device carried thereon. In accordance with the present invention, at least one receiver projects from a first side of the fixed plate proximate to the center of the height of the fixed plate. At least one engager projects from a first side of the carrying board proximate to the center of the height of the carrying board. The first sides of the fixed plate and the carrying board face each other. Each engager is interconnected with at least one of the vertical stiffeners, and matable with a receiver when the carrying board is inserted into the chamber. When the heat sink engages the carrying board or device(s) carried thereon, each engager engages a receiver, reducing deflection of the carrying board. Each engager is disengageable from the receiver after the heat sink is disengaged from the carrying board or device(s) carried thereon and the carrying board is removed from the chamber.
Accordingly, the present invention includes features and advantages which are believed to enable it to advance technology associated with the application of force to a mobile member in a chamber. Characteristics and advantages of the present invention described above and additional features and benefits will be readily apparent to those skilled in the art upon consideration of the following detailed description of preferred embodiments and referring to the accompanying drawings.
For a detailed description of preferred embodiments of the invention, reference will now be made to the accompanying drawings wherein:
Preferred embodiments of the invention are shown in the above-identified figures and described in detail below. It should be understood that the appended drawings and description herein are of preferred embodiments and are not intended to limit the invention or the appended claims. On the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the invention as defined by the appended claims. In showing and describing preferred embodiments, like or identical reference numerals are used to identify common or similar elements. The figures are not necessarily to scale and certain features and certain views of the figures may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness.
As used herein and throughout all the various portions (and headings) of this patent, the terms “invention”, “present invention” and variations thereof mean one or more embodiment and are not intended to mean the claimed invention of any particular appended claim(s) or all of the appended claims. Accordingly, the subject or topic of each such reference is not automatically or necessarily part of, or required by, any particular claim(s) merely because of such reference. It should also be noted that references herein to a particular item or component in the singular or plural tense means “one or more” such component.
Referring initially to
In the particular example of
An example of a carrying board 34 is a flat printed circuit board, or burn-in board, 36 having multiple sockets 38 on its front face 37 for carrying numerous integrated circuits (not shown) to be stressed or tested in a burn-in chamber 44, as is and further becomes known in the art. However, the present invention is not limited to use with burn-in boards and burn-in chambers. The “mobile member” 18 or “carrying board” 34 may be any portable or mobile plate or board-like member, or any other shaped or configured member that is insertable into and removable from a chamber wherein it may be subject to forces that could cause it to deflect or bend. The “chamber” 22 may be any enclosure or space within which a mobile member or carrying board may be inserted and subject to deflection or bending.
Referring now to the example of
In the example shown, the front plate 60 is laterally movable relative to the rear plate 52, such as by actuation of one or more force generating piston 62, such as a pneumatic cylinder or other mechanism. The front plate 60 opposes the front face 37 (
Now in accordance with the present invention as used in the embodiment of
The engagers 14 and receivers 26 may have any suitable form, construction, configuration, shape and location, as long as they serve as a temporary mechanical linkage between the mobile and base members 18, 30. In the embodiment of
As shown in
Now referring to the embodiment of
In this example, the engagers 14a-c and receivers 26a-c are generally located across the center of the mobile member 18 and base member 30, respectively. Such configuration may be useful, for example, in applications where the mobile member 18 is supported in the chamber (not shown) at its top 18a, bottom 18b and side 18c, or a combination thereof, such as in a cage or on racks (not shown). In such instance, the most severe deflection of the mobile member 18 may be expected to occur at or near its middle, where the DRA 10 is therefore generally located.
As shown in
Now referring to
Now referring to FIGS. 9A-B, each receiver 26 of this embodiment includes an elongated body 94, a hook-like potion 96 and a pair of fingers 98. The body 94 is sized to extend from the base member 30 sufficient to allow the hook-like portion 96 to mate with an engager 14 (e.g.
The hook-like portion 96 of the illustrated receiver 26 is sized to mate with and engage the foot 76 of the corresponding engager 14. If desired, the hook-like portion 96 may have a mouth 102 that is oversized in width 104 and/or length 106 to allow proper mating and mechanical registration of the engager 14 and receiver 26 without interfering with the positioning of the mobile member 18 in the chamber 22. For example, the illustrated mouth 102 is shown in
The fingers 98 of the illustrated receiver 26 are anchored to the base member 30 in any suitable desired manner. If desired, the fingers 98 may be anchored to the base member 30 in a manner that assists in effectively transferring tension. For example, referring to
However, the above arrangements and component configurations are not limiting upon the present invention. Further, the above components may be constructed of any suitable materials and with any suitable dimensions.
Preferred embodiments of the present invention thus offer advantages over the prior art and are well adapted to carry out one or more of the objects of the invention. However, the present invention does not require each of the components and actions described above. Any one or more of the above components, features and processes may be employed in any suitable configuration without inclusion of other such components, features and processes. Further, the present invention is not limited to the above-described embodiments and methods of operation. Additional features, capabilities, components, functions, methods, uses and applications may be included.
The methods described above and any other methods which may fall within the scope of any of the appended claims can be performed in any desired suitable order and are not necessarily limited to the sequence described herein or as may be listed in any of the appended claims. Moreover, the methods of the present invention do not require use of the particular components or embodiments shown and described in the present specification, but are equally applicable with any other suitable structure, form and configuration of components.
Accordingly, while preferred embodiments of this invention have been shown and described, many variations, modifications and/or changes of the system, apparatus and methods of the present invention, such as in the components, details of construction and operation, arrangement of parts and/or methods of use, are possible, contemplated by the patentee, within the scope of the appended claims, and may be made and used by one of ordinary skill in the art without departing from the spirit or teachings of the invention and scope of appended claims. Thus, all matter herein set forth or shown in the accompanying drawings should be interpreted as illustrative and not limiting, and the scope of the invention and the appended claims is not limited to the embodiments described and shown herein.
Number | Date | Country | |
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60561602 | Apr 2004 | US |