This application claims the benefit of Japanese Priority Patent Application No. JP2023-189913 filed on Nov. 7, 2023, the entire contents of which are incorporated herein by reference.
The present disclosure relates to array sensors.
Array sensors such as image sensors in which detection elements are arranged in an array are known. JP 6809519 B discloses an infrared sensor in which resistor elements, which are infrared light-receiving elements, are arranged in an array. The infrared sensor includes a circuit (readout circuit) for reading out the resistance value of each resistor element.
The number and arrangement of detection elements are determined for each array sensor taking into consideration the performance of the array sensor as well as cost and size constraints. On the other hand, since the readout circuit of an array sensor is configured according to the number and arrangement of detection elements, a readout circuit must be designed for each array sensor in array sensors with different numbers and arrangements of detection elements, and this requirement places a constraint on cost reduction of array sensors.
The array sensor of the present disclosure comprises: first wirings that, when viewed from a third direction perpendicular to a plane defined by a first direction and a second direction that is different from the first direction, each extend in the first direction and are adjacent to each other in the second direction; second wirings each extending in the second direction and adjacent to each other in the first direction when viewed from the third direction; detection elements each connected to both one of the first wirings and one of the second wirings; a readout circuit that reads out output signals from the detection elements; and first terminals electrically connected to the readout circuit. The first terminals form at least one first terminal line in which at least some of the first terminals are arranged side by side in the second direction. The number of the first terminals is greater than the number of the first wirings, and only some of the first terminals are electrically connected to the respective first wirings.
The above and other objects, features, and advantages of the present application will become more apparent from the following detailed description taken in conjunction with the accompanying drawings illustrating the present application.
The accompanying drawings are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification. The drawings illustrate example embodiments and together with the specification serve to explain the principles of the technology.
Example embodiments and modifications of the technology are next described in detail with reference to the accompanying drawings. Note that the following description is directed to illustrative examples of the disclosure and is not to be construed as limiting the technology. Factors including but not limited to numerical values, shapes, materials, components, positions of the components, and how the components are joined to each other are illustrative only and are not to be construed as limiting the technology. Further, elements in the following example embodiments which are not recited in a most-generic independent claim of the disclosure are optional and may be provided on an as-needed basis. The drawings are schematic and are not intended to be drawn to scale. Like elements are denoted with the same reference numerals to avoid redundant descriptions.
An object of the present disclosure is to provide an array sensor capable of suppressing increases in costs due to differences in the number and arrangement of detection elements.
Hereinafter, several embodiments of the array sensor of the present disclosure will be described with reference to the drawings. The drawings are schematic diagrams for illustrating the present disclosure, and the shapes and dimensions of elements may not be consistent between drawings. In the following description and drawings, the first direction is referred to as the X-direction, the second direction is referred to as the Y-direction, and the third direction is referred to as the Z-direction. The X-direction and the Y-direction are parallel to principal surface 11 of first substrate 1 and principal surface 21 of second substrate 2. Principal surfaces 11 and 21 are surfaces of first substrate 1 and second substrate 2 that face each other. The X-direction and the Y-direction are perpendicular to each other. The Z-direction is a direction perpendicular to the X-direction and the Y-direction and is a direction perpendicular to principal surface 11 of first substrate 1 and principal surface 21 of second substrate 2, or the direction in which first substrate 1 and second substrate 2 are stacked. The first direction and the second direction do not have to be perpendicular to each other but may be different from each other. Therefore, the third direction (Z-direction) is a direction perpendicular to a plane (XY plane) that is defined by the first direction (X-direction) and the second direction (Y-direction) that is different from the first direction.
In the following embodiments, an infrared sensor will be described as an example of an array sensor. Infrared sensors are mainly used as imaging elements in infrared cameras. Infrared cameras can be used as night vision scopes or goggles for dark places and can also be used to measure the temperature of people and objects. In the present disclosure, the detection target is not limited to infrared rays. The array sensor of the present disclosure can also be applied to electromagnetic wave sensors that detect electromagnetic waves including terahertz waves or near-infrared regions and to CMOS sensors and CCD sensors that detect electromagnetic waves in the visible light region. In addition, the present disclosure is also applicable to various electronic devices other than electromagnetic wave sensors.
Each of thermistor elements 5 functions as a sensing part of infrared sensor 100. The plurality of thermistor elements 5 in arrangement area 51 of a rectangular (square in this embodiment) as shown in
When viewed from the Z-direction, infrared sensor 100 comprises first
wirings 6X each extending in the X-direction and adjacent to each other in the Y-direction and second wirings 6Y each extending in the Y-direction and adjacent to each other in the X-direction. Each of thermistor elements 5 is connected to both one of first wirings 6X and one of second wirings 6Y via conductive pillars 52. In this embodiment, four first wirings 6X and four second wirings 6Y are arranged.
When viewed from the Z-direction, a plurality (six in this embodiment) of first terminals 7X is provided on one side in the X-direction of arrangement area 51 for the plurality of thermistor elements 5. Arrangement area 51 is the smallest rectangular area that includes all thermistor elements 5 when viewed from the Z-direction and is shown slightly separated from thermistor elements 5 in
The number of first terminals 7X (six in this embodiment) is greater than the number of first wirings 6X (four in this embodiment). Therefore, only some of first terminals 7X are electrically connected to respective first wirings 6X, and the other first terminals 7X are not connected to first wirings 6X. In other words, the plurality of first terminals 7X that forms one first terminal line 8X includes at least one connection terminal 7X-A electrically connected to first wiring 6X and at least one isolated terminal 7X-B electrically isolated from (or electrically unconnected to) first wiring 6X. Isolated terminal 7X-B is not electrically connected to any circuits other than readout circuit 13. In other words, isolated terminal 7X-B is an unused terminal. In addition, in
When viewed from the Z-direction, a plurality (six in this embodiment) of second terminals 7Y is provided on one side in the Y-direction of arrangement area 51 for the plurality of thermistor elements 5. “One side in the Y-direction” means one of two areas 54 that do not overlap with arrangement area 51 in the Y-direction (i.e., on both sides of arrangement area 51 in the Y-direction). Each of second terminals 7Y is electrically connected to readout circuit 13 through internal wiring 14 of first substrate 1. Each of second terminals 7Y is not electrically connected to any circuits inside first substrate 1 other than readout circuit 13. Each of second terminals 7Y also has a pad shape. Each of second terminals 7Y forms one second terminal line 8Y in which at least some (six in this embodiment) of second terminals 7Y are arranged side by side in the X-direction.
The number of second terminals 7Y (six in this embodiment) is greater than the number of second wirings 6Y (four in this embodiment). Therefore, only some of second terminals 7Y are electrically connected to respective second wirings 6Y, and the other second terminals 7Y are not connected to second wirings 6Y. In other words, the plurality of second terminals 7Y that forms one second terminal line 8Y includes at least one connection terminal 7Y-A that is electrically connected to any second wiring 6Y, and at least one isolated terminal 7Y-B that is electrically isolated from (or electrically unconnected to) any second wiring 6Y. Isolated terminal 7Y-B is not electrically connected to any circuit other than readout circuit 13. In other words, isolated terminal 7Y-B is an unused terminal. In addition, in
Readout circuit 13 is configured based on six first terminals 7X and six second terminals 7Y. That is, readout circuit 13 includes functional components (not shown) such as a selection transistor, an operational amplifier, an AD converter, and a memory suitable for internal wiring 14 that is connected to first terminal 7X or second terminal 7Y. In other words, all of first terminals 7X and second terminals 7Y are connected to internal wiring 14, and further, are electrically connected to readout circuit 13 via internal wiring 14. In this embodiment, two first terminals 7X and two second terminals 7Y are not used, which results in unused internal wiring 14 and functional components. A control unit (not shown) of infrared sensor 100 is configured to scan only internal wirings 14 connected to four connection terminals 7X-A and four connection terminals 7Y-A.
The number of thermistor elements 5, which corresponds to the number of pixels of infrared sensor 100, is determined taking into consideration performance, cost, size constraints, and the like. For example, when high resolution is required, the number of thermistor elements 5 may be increased. On the other hand, the sensitivity of each thermistor element 5 depends on the size of that thermistor element 5 (more precisely, the area of the heat sensing portion of thermistor element 5), and it is known that, for example, the minimum temperature difference that can be detected by thermistor element 5 becomes smaller as that thermistor element 5 becomes larger. Therefore, in order to detect smaller temperature differences in the object to be measured, the size of each thermistor element 5 may be increase. However, if arrangement area 51 of thermistor elements 5 is constant, increasing the size of thermistor elements 5 leads to a reduction in the number of thermistor elements 5. Thus, a configuration with a large number of thermistor elements 5 and a configuration with a small number of thermistor elements 5 each have advantages and disadvantages, and the configuration can be selected according to the purpose.
Conventionally, readout circuits 13 have been designed and manufactured individually according to the number of rows of thermistor elements 5 (the number of thermistor elements 5 arranged in the Y-direction) and the number of columns of thermistor elements 5 (the number of thermistor elements 5 arranged in the X-direction). In other words, first substrate 1 is designed and manufactured in accordance with the number of rows and columns of thermistor elements 5. For example, the resolution of infrared sensor 100 can be increased by increasing the number of thermistor elements 5 while keeping arrangement area 51 of thermistor elements 5 constant. However, in this case, the number of thermistor elements 5 changes, and first substrate 1 must be redesigned. If the number of thermistor elements 5 is the same but the number of rows and columns is different, first substrate 1 must also be redesigned.
The effort required to design first substrate 1 for each infrared sensor 100 having a different array configuration (the number of rows and columns of thermistor elements 5) is significant, resulting in problems such as increased costs and longer product development times. Furthermore, first substrate 1 must be manufactured for each array configuration, which leads to a decrease in manufacturing efficiency and an increase in costs. In this embodiment, unused internal wiring 14 and functional components are permitted, and the design and manufacture of first substrate 1 can be standardized for infrared sensors 100 with different array configurations, making it possible to reduce the severity of these issues.
Each of first wirings 6X is electrically connected to a corresponding first terminal 7X by solder or the like. Each of second wirings 6Y is electrically connected to a corresponding second terminal 7Y by solder or the like. As shown in
Referring again to
In this embodiment, the plurality of first terminals 7X that forms one first terminal line 8X includes a plurality (two in this embodiment) of isolated terminals 7X-B, and at least one connection terminal 7X-A is disposed between each one isolated terminal 7X-B and another isolated terminal 7X-B that is closest to the one isolated terminal 7X-B in the Y-direction. In other words, none of isolated terminals 7X-B is adjacent to another isolated terminal 7X-B. In addition, in the modification shown in
The same applies to second terminals 7Y. As shown in
Each of first terminals 7X has a pad shape and may be relatively large in size. Therefore, depending on the arrangement interval of thermistor elements 5, in order to ensure appropriate intervals between first terminals 7X, the length in the X-direction of first terminal line 8X may become larger than arrangement area 51. This leads to an increase in the size of infrared sensor 100 and an increase in the length of first wirings 6X. In this embodiment, first terminal line 8X-1 is disposed on one side in the X-direction of arrangement area 51, and first terminal line 8X-2 is disposed on the other side in the X-direction of arrangement area 51. Therefore, compared to an embodiment in which one first terminal line 8X is disposed on one side in the X-direction of arrangement area 51 (see, for example,
The number of connection terminals 7X-A that are included in first inner terminal line 8X-3 is greater than the number of connection terminals 7X-A that are included in first outer terminal line 8X-4. This arrangement allows the total length of first wirings 6X to be shortened. In the modification shown in
The second and third embodiments may also be combined. Although not shown, for example, a plurality of first terminal lines 8X can be provided on each side in the X-direction of arrangement area 51 when viewed from the Z-direction. Alternatively, when viewed from the Z-direction, a plurality of first terminal lines 8X can be provided on one side in the X-direction of arrangement area 51, and one first terminal line 8X can be provided on the other side. In addition, while the above embodiments have been described mainly with respect to first terminals 7X, second terminals 7Y can also be provided with second terminal lines 8Y on both sides of arrangement area 51, similar to first terminal lines 8X in the second embodiment, and second terminal lines 8Y can be provided in a plurality of lines on one side or the other side of arrangement area 51, similar to first terminal lines 8X in the third embodiment.
First substrate 1 and second substrate 2 are connected by a plurality of electrical connection members 9 disposed in inner space 4. Electrical connection members 9 are pillar-shaped conductors and can be produced by, for example, plating. Electrical connection members 9 are electrically connected to respective first wirings 6X or respective second wirings 6Y. Electrical connection members 9 that are electrically connected to respective first wirings 6X are connected to respective connection terminals 7X-A of first terminal 7X by solder or the like. Electrical connection members 9 that are electrically connected to respective second wirings 6Y are connected to respective connection terminals 7Y-A of second terminal 7Y by solder or the like. In other words, only some (connection terminals 7X-A) of first terminals 7X are electrically connected to respective first wirings 6X via respective electrical connection members 9. Further, only some (connection terminals 7Y-A) of second terminals 7Y are electrically connected to respective second wirings 6Y via respective electrical connection members 9. The illustrated example corresponds to the second embodiment in which first terminal lines 8X-1 are provided on both sides of arrangement area 51 in the X-direction, and therefore electrical connection members 9 are also provided on both sides of arrangement area 51 in the X-direction, but electrical connection members 9 can be provided in accordance with the arrangement of connection terminals 7X-A and connection terminals 7Y-A. The plurality of thermistor elements 5 is connected to readout circuit 13 by first and second wirings 6X and 6Y and electrical connection members 9. Therefore, electrical connection member 9 can be omitted at the positions of first terminals 7X and second terminals 7Y that are not electrically connected to first and second wirings 6X and 6Y. Thus, this embodiment is configured in the same manner as the first to third embodiments, with the exceptions that first and second wirings 6X and 6Y are provided on second substrate 2, the plurality of thermistor elements 5 is supported on second substrate 2 via pillars 52, and electrical connection members 9 are provided. Therefore, this embodiment can also achieve the same effects as the first to third embodiments.
According to the present disclosure, it is possible to provide an array sensor that can suppress increases in costs resulting from differences in the number and arrangement of detection elements.
Although certain embodiments of the present disclosure have been illustrated and described in detail, it will be understood that various changes and modifications can be made therein without departing from the spirit or scope of the appended claims.
Number | Date | Country | Kind |
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2023-189913 | Nov 2023 | JP | national |