The present application claims priority to Chinese Patent Application No. 201610086241.1 filed on Feb. 15, 2016, the disclosure of which is hereby incorporated by reference in its entirety.
The present disclosure relates to display technologies, and more specifically to an array substrate and its repair method, a display panel and a display apparatus.
Flat-panel display apparatuses, such as Liquid Crystal Display (LCD) apparatus, Plasma Display Panel (PDP), Organic Light-Emitting Diode (OLED) display apparatuses, etc., have been developed rapidly due to their advantages over traditional displays, such as light weight, small size, and low power consumption.
The inventors of the present disclosure have recognized that when repairing data line open circuits employing bridging with tungsten powder, and laser cutting or scraping, the second transparent electrode layer can be easily damaged, causing decreased display quality or display abnormalities of peripheral pixels.
In one aspect, the present disclosure provides an array substrate.
The array substrate comprises a first metal layer including a signal line, a first repair layer, and a first insulating layer. The first insulating layer is disposed between, and provides insulation between, the first metal layer and the first repair layer, and it is configured to be penetrable to allow the first repair layer to electrically connect the signal line to thereby repair connection weakness of the signal line.
In some embodiments, the first repair layer comprises a first repair line, which is disposed over and along the signal line and is configured to be able to electrically connect two ends of a weak connection portion of the signal line through vias penetrating the first insulating layer.
In some embodiments, the array substrate further includes a substrate, and the projection of the first repair line on the substrate overlaps with the projection of the signal line on the substrate in a longitudinal direction.
The signal line in the first metal layer can comprise a data line, but can also comprise some other type of the signal line.
The first repair line can be an integral wire, but in some preferred embodiments, the first repair line can comprise a plurality of first segments, which are electrically disconnected from one another.
The array substrate can further comprise a second repair layer including a second repair line. The second repair line is insulated from, and disposed over and along, the data line. The projection of the second repair line on the substrate overlaps with the projection of the data line on the substrate in a longitudinal direction; and the second repair line can also include a plurality of second segments, which are electrically disconnected from one another. The plurality of first segments of the first repair line and the plurality of second segments of the second repair line are configured such that at least one of one corresponding first segment of the first repair line or one corresponding second segment of the second repair line is able to electrically connect the two ends of the weak connection portion of the data line through one or more vias.
In some of the embodiments as described above, tach one of the plurality of first segments of the first repair line can be staggered with, and partially overlapped at ends with, one of the plurality of second segments of the second repair line.
In some embodiments, the first repair layer and the second repair layer can be a pixel electrode layer and a common electrode layer, or can be a common electrode layer or a pixel electrode layer.
In embodiments where the first repair layer is a pixel electrode layer, and the second repair layer is a common electrode layer, the pixel electrode layer can also include a plurality of pixel electrodes, which are insulated from the first repair line, and the common electrode layer can include a plurality of common electrodes, which are insulated from the second repair line.
The array substrate can further comprise a second metal layer, which includes a plurality of gate lines. In such an embodiment, the second repair layer, the second metal layer, the first metal layer, and the first repair layer can be sequentially disposed on the substrate; and the plurality of gate lines in the second metal layer are insulated from the second repair line in the second repair layer.
In some embodiments, the array substrate can further include a second insulating layer, which is disposed between, and configured to insulate, the second metal layer and the first metal layer.
In a second aspect, the present disclosure provides a display panel, which includes the array substrate according to any of the embodiments as described above.
In a third aspect, the present disclosure provides a display apparatus, which includes the display panel as described above.
In a fourth aspect, the present disclosure provides a method for repairing the array substrate as described above. The method includes a step of connecting the two ends of the weak connection portion of the signal line with vias through the first repair line.
In some embodiments of the method, the step of connecting the two ends of the weak connection portion of the signal line with vias through the first repair line is performed by welding the first repair line with the two ends of the weak connection portion of the signal line through vias.
In some embodiments of the method, the first repair line can include a plurality of first segments, which are electrically disconnected from one another; and the step of connecting the two ends of the weak connection portion of the signal line with vias through the first repair line can be performed by welding one of the plurality of first segments of the first repair line with the two ends of the weak connection portion of the signal line through vias.
In some embodiments, the array substrate may also include a second repair layer and second repair lines. The repair method may include: connecting the two ends of the weak connection portion of the data line with vias through at least one of one corresponding first segment of the first repair line or one corresponding second segment of the second repair line.
If projection of the weak connection portion of the data line on the substrate falls within projection of one first segment of the first repair line on the substrate, the two ends of the weak connection portion of the data line are electrically connected by welding the one first segment of the first repair line with the two ends of the weak connection portion of the data line with two vias.
Alternatively, if projection of the weak connection portion of the data line on the substrate falls within projection of one second segment of the second repair line on the substrate, the two ends of the weak connection portion of the data line are electrically connected by welding the one second segment of the second repair line with the two ends of the weak connection portion of the data line with two vias.
Alternatively, if projection of the weak connection portion of the data line on the substrate falls within an overlapping region between projection of one first segment of the first repair line on the substrate and projection of one second segment of the second repair line on the substrate, the two ends of the weak connection portion of the data line are electrically connected by welding the one second segment of the second repair line with the two ends of the weak connection portion of the data line with two vias, or by welding the one second segment of the second repair line with the two ends of the weak connection portion of the data line with two vias.
Other embodiments and implementations can become apparent in view of the following descriptions and drawings.
To more clearly illustrate some of the embodiments of the disclosure, the following is a brief description of the drawings. The drawings are only illustrative of some embodiments, and for those of ordinary skill in the art, other drawings of other embodiments can become apparent based on these drawings.
In the following, with reference to the drawings of various embodiments disclosed herein, the technical solutions of the embodiments of the disclosure will be described in a clear and fully understandable way. It is obvious that the described embodiments are merely a portion but not all of the embodiments of the disclosure. Based on the described embodiments of the disclosure, those ordinarily skilled in the art can obtain other embodiment(s), which come(s) within the scope sought for protection by the disclosure.
It should be noted that throughout the disclosure same or similar reference numerals denote the same or similar components or components that have same or similar functionality.
In an advanced super dimension switch (ADS) display apparatus, a fringe electrical field can be formed through electrodes between pixels within the same plane. Liquid crystal molecules between the electrodes and directly over the electrodes can rotate in the direction of the plane, that is, in a direction parallel to the substrate. As a result, the viewing angel can be increased, and the light-emitting efficiency can be improved.
A conventional array substrate of an ADS display apparatus typically includes: a first transparent electrode layer, a gate layer, a gate insulating layer, a source-drain electrode layer, a second insulating layer, and a second transparent electrode layer of the pixel electrode.
The transparent electrode layer can comprise indium-tin oxide (ITO). The first transparent electrode layer is usually a common electrode layer. The second transparent electrode layer is usually the pixel electrode layer. The gate line and the common electrode line are usually formed in the gate layer. The data line is usually formed in the source-drain electrode layer. As such, the array substrate comprising thin film transistors can be formed.
If there is a data line failure, a repair process may be employed, such as laser cutting, laser chemical vapor deposition (Laser CVD), laser welding, etc. For data line open circuit failures, in most cases a laser CVD equipment is needed to bridge and connect the open portions of the data line with tungsten powder, and the surrounding area of the bridge needs to be processed. For example, laser cutting or scraping of the second transparent electrode layer may be employed.
When repairing data line open circuits employing the conventional repair process, such as bridging with tungsten powder, laser cutting, or scraping, the second transparent electrode layer can be easily damaged, causing decreased display quality or display abnormalities of peripheral pixels.
In order to address these above issues, the present disclosure provides an array substrate. The array substrate comprises a first metal layer including a signal line; a first repair layer; and a first insulating layer. The first insulating layer is disposed between, and provides insulation between, the first metal layer and the first repair layer, and it is configured to be penetrable to allow the first repair layer to electrically connect the signal line to thereby repair connection weakness of the signal line.
In some embodiments, the first repair layer comprises a first repair line, which is disposed over and along the signal line and is configured to be able to electrically connect two ends of a weak connection portion of the signal line through vias penetrating the first insulating layer.
In some embodiment as illustrated below, the signal line can be data lines.
With reference to
First repair lines 5 are also disposed in the pixel electrode layer, and the vertical projection of the first repair lines 5 on the substrate 1 falls within the vertical projection of the data lines 3 on the substrate. The first repair lines 5 are configured to connect the two ends of the data lines 3 that are disconnected with vias when the vertical projection of the area where the data line 3 is disconnected falls within the vertical projection of the first repair line 5 in the longitudinal direction.
It should be noted that when only forming the first repair lines 5 over the pixel electrode layer, each of the first repair lines 5 can be an integral wire, as shown in
The array substrate further comprises common electrode lines 13 and thin film transistor structures, as shown in
The beneficial effects of this embodiment are as follows: by configuring first repair lines 5 corresponding to data lines 3 in the pixel electrode layer, when open circuit occurs on a data line 3, the first repair line 5 and the two ends of the disconnected data line 3 can be connected together by welding, such that the disconnected data lines 3 can be fixed without influencing the pixel electrodes 4 in peripheral pixels.
Embodiment 2 is shown in
The pixel electrode layer further comprises first repair lines 5, and the vertical projection of the first repair lines 5 on the substrate 1 falls within the vertical projection of the data lines 3 on the substrate 1, the first repair lines 5 are configured to connect the two ends of the disconnected data line 3 with vias when the vertical projection of the area of the disconnected data lines 3 falls within the vertical projection of the first repair lines 5 on the substrate 1 in the longitudinal direction.
The array substrate further comprises a common electrode layer, disposed between the substrate 1 and the second metal layer. The common electrode layer comprises common electrodes 6 and second repair lines 7. The vertical projection of the second repair lines 7 on the substrate 1 falls within the vertical projection of the data lines 3 on the substrate 1; the common electrodes 6 and the second repair lines 7 are insulated from each other. Each of the second repair lines 7 can be an integral wire, and can have a structure similar to that of the first repair lines 5 as shown in
Because forming relatively long repair lines has a high requirement for the manufacturing process, and open circuits are easy to occur on relatively long repair lines, in some embodiments as shown in
It is noted that the second repair line 7 that comprises a plurality of second repair line segments 71 can be directly combined with the structure as shown in
However, in order to avoid short circuit at the time of repairing, preferably, as shown in
It should be noted that the second repair line segments 71 and the common electrode lines 13 should be insulated from each other.
The beneficial effects of embodiments of the present disclosure are as follows:
By arranging repair lines corresponding to data lines 3, and arranging first repair lines 5 corresponding to data lines 3, when open circuit occurs on a data line 3, the first repair line 5 and the two ends of the corresponding disconnected data line 3 can be connected together via welding directly without influencing the pixel electrode 4 in peripheral pixels.
Furthermore, first repair lines 5 having segments 51 and second repair line 7 having segments 71 are configured such that each of the segments 51 of each first repair line 5 and each of the segments 71 of each second repair line 7 are staggered and partially overlapped at the ends of each first repair line segment 51 and each second repair line segment 71. When open circuit occurs on a data line 3, the first repair line segments 51 and the second repair line segments 71 and the two ends of the corresponding disconnected data line 3 can be connected together by welding directly so as to repair the disconnected data line 3 without influencing the pixel electrodes 4 in peripheral pixels. Configuration of first repair lines 5 and second repair lines 7 is flexible, and it is not influenced by the configuration of wires such as gate lines 2 and common electrode lines 13.
In another aspect, the present disclosure provides a display panel, comprising the array substrate according to the above-described embodiments. Furthermore, a display apparatus is provided, which comprises the display panel as described above.
In yet another aspect, the present disclosure provides a method for repairing an array substrate according to Embodiment 1, comprising the following steps:
If the vertical projection of an open portion of a data line on the substrate falls within the vertical projection of a first repair line on the substrate in the longitudinal direction, the two ends of the open portion of the data line can be re-connected with the first repair line with vias.
The beneficial effects of the embodiments of the present disclosure are as follows: by forming repair lines corresponding to data lines over the pixel electrode layer, when open circuit occurs on a data line, the repair line and the two ends of the corresponding disconnected data line can be connected together by welding directly to repair the disconnected data line without influencing the pixel electrodes in peripheral pixels.
The present disclosure further provides a method for repairing an array substrate according to Embodiment 2, comprising the following steps.
As illustrated in
Alternatively, if the vertical projection of an open portion 100 of a data line on the substrate falls within the vertical projection of a segment 71 of a second repair line on the substrate in the longitudinal direction, the two ends of the open portion 100 of the data line can be re-connected with the segment 71 of the second repair line with two vias 200, wherein the two vias 200 can be configured on the segment 71 of the second repair line, at positions such that the vertical projection of the two vias 200 on the substrate respectively fall on two sides of the vertical projection of the open portion 100 of the data line on the substrate (figure not shown).
Alternatively, it is possible that the vertical projection of an open portion 100 of a data line on the substrate falls within an overlapping region 300 between the vertical projection of a segment 51 of a first repair line on the substrate and the vertical projection of a segment 71 of a second repair line on the substrate. Under this situation, the two ends of the open portion 100 of the data line can be re-connected either with the segment 51 of the first repair line with two vias 200, or with the segment 71 of the second repair line with two vias 200. In either of these two solutions, the two vias 200 can be configured at positions such that the vertical projection of the two vias 200 on the substrate respectively fall on two sides of the vertical projection of the open portion 100 of the data line on the substrate (figure not shown).
The beneficial effects of the embodiments of the present disclosure are as follows: by configuring segmented first repair lines and segmented second repair lines over the common electrode layer and the pixel electrode layer respectively, and by configuring that each of the segments of the first repair line and each of the segments of the second repair line are staggered and partially overlapped at the ends, if open circuit occurs on a data line, the first repair line segments and the second repair line segments can be connected with the two ends of the disconnected data line via welding directly to repair the disconnected data line without influencing the pixel electrodes in peripheral pixels.
Although specific embodiments have been described above in detail, the description is merely for purposes of illustration. It should be appreciated, therefore, that many aspects described above are not intended as required or essential elements unless explicitly stated otherwise.
Various modifications of, and equivalent acts corresponding to, the disclosed aspects of the exemplary embodiments, in addition to those described above, can be made by a person of ordinary skill in the art, having the benefit of the present disclosure, without departing from the spirit and scope of the disclosure defined in the following claims, the scope of which is to be accorded the broadest interpretation so as to encompass such modifications and equivalent structures.
Number | Date | Country | Kind |
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201610086241.1 | Feb 2016 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2016/088173 | 7/1/2016 | WO | 00 |