The present invention relates to an automatic analysis device.
In an automatic analysis device, a probe is repeatedly used to dispense a sample, a reagent, or both thereof, and accordingly, the probe is cleaned before suctioning another liquid. When the probe is not sufficiently cleaned, a previous liquid component may be brought into (carried over) a next liquid, which may affect an inspection result. Even when the probe is sufficiently cleaned and an adhering suctioned liquid is removed, cleaning water may remain in the probe and be brought into a liquid to be suctioned next. The liquid into which the cleaning water was brought is diluted, which affects inspection.
PTL 1 is known as a technique of improving dispensing accuracy by preventing water from being brought in. PTL 1 describes “a two-stage motion method in which a probe is temporarily stopped once being pulled up halfway in a cleaning tank, and the probe is pulled up to the top when a water drop is seen coming down” (page 4).
PTL 1: JP-A-4-6468
When cleaning the outside of the probe by discharging the cleaning water toward the outside of the probe, certain time is required until adhering cleaning water comes down as a water drop. However, in the automatic analysis device described in the above PTL 1, the cleaning water continues being discharged for the certain time, and thus the used water amount increases.
The invention is made in view of such a problem, and an object of the invention is to provide an automatic analysis device that reduces a used water amount when cleaning the outside of a probe.
In order to solve the above problem, according to the invention, an automatic analysis device includes a probe that performs suction and discharge of a sample or a reagent, and a cleaning nozzle that discharges cleaning water toward the outside of the probe. The automatic analysis device includes a first discharging step of starting discharge of the cleaning water from the cleaning nozzle when the tip of the probe is at a first height position and a second discharging step of starting discharge of the cleaning water from the cleaning nozzle when the tip of the probe is at a second height position above the first height position. A discharge stopping step of stopping the discharge of the cleaning water from the cleaning nozzle exists between the first discharging step and the second discharging step.
According to the invention, it is possible to provide an automatic analysis device that reduces a used water amount when cleaning outside of a probe.
Hereinafter, with reference to
The sample dispensing mechanism 15 moves the sample probe 22 to a suction position at which the sample is suctioned from the sample vessels 23, a discharge position at which the sample is discharged to a cell 25, and a cleaning position at which a tip of the sample probe 22 is cleaned in a cleaning tank 26 by a rotation operation. Further, the sample dispensing mechanism 15 lowers the sample probe 22 in accordance with heights of the sample vessels 23, the cell 25, and the cleaning tank 26 at the suction position, the discharge position, and the cleaning position, respectively.
Each of the sample probe 22 and the reagent probe includes a liquid contact detection sensor (sensor using a change in electrostatic capacitance or pressure) that detects a liquid surface, and it can be confirmed from a sensor signal that the probe came into contact with a target liquid (the sample or the reagent). In probe cleaning, since a cleaning water amount can be reduced by limiting a contact range with the target liquid, a range in which the probe is immersed in the target liquid is generally controlled. There is also an effect of preventing a dispensing variation by limiting the immersion range.
The automatic analysis device 10 analyzes a concentration of a predetermined component in the sample by performing photometric measurement of a liquid mixture of the sample and the reagent contained in the cell 25.
In the embodiment, the cleaning of the sample probe 22 is described as an example, and the same implementation method may be applied to a case of the reagent probe in which the same probe is washed and repeatedly used.
The implementation method can also be applied to a device that dispenses the sample and the reagent with one probe.
To clean the inside of the sample probe 22, water is sent from the tube 206 connected to the sample probe 22 by opening the solenoid valve for internal cleaning 204, and dirt inside the sample probe 22 is pushed out and cleaned. Similarly, to clean the outside of the sample probe 22, the water sent from the water supply pump 202 by opening the solenoid valve for external cleaning 203 is discharged from the cleaning nozzle 207, and the water flow from the cleaning nozzle 207 comes into contact with the sample probe 22, thereby removing dirt adhering to the sample probe 22. Although there are various types of dirt adhering to the probe, the dirt can be dissolved and removed by being brought into contact with the water for a certain period of time.
In the case of a large device, the pure water is always supplied to the water supply tank 201 from a water supply path of a pure water facility, and the waste liquid in the waste liquid tank 208 is discharged to a drainage channel connected to a dedicated drainage facility. A small device is often operated only by tanks as shown in
When the water supply pump 202 is constantly operated and applied with pressure, a load is applied to the pump, and thus it is necessary to drive the water supply pump 202 only when the sample probe 22 is cleaned, or to add a flow path for returning a part of the flow path from the water supply pump 202 to the water supply tank 201.
In the embodiment, there is no problem in implementation as long as the water flow from the cleaning nozzle 207 is not affected in either method.
In
(b) of
Since the cleaning water in contact with the sample probe 22 wets the sample probe 22 and spreads on a surface of the sample probe 22 (a range to be wet with cleaning water 302), the surface is wetted in a range slightly wider than the width of the water flow.
(c) of
(d) of
(e) of
The expression “only the tip of the sample probe 22 is hit by the water flow” allows the water flow to hit a vicinity of the tip of the sample probe 22 rather than a strict sense. However, it is desirable that the tip of the sample probe 22 is located at least above a height center of the water flow, and a height range in which the water flow directly hits the tip of the sample probe 22 is 1 mm or less from the tip of the sample probe 22.
(f) of
In the cleaning operation described above, a step of discharging the water flow from the cleaning nozzle 207 in (b) and (c) of
In the embodiment, there are two stop positions of the sample probe 22 including a first height position in (a) and (b) of
In the above cleaning operation, the discharging step is implemented by two times. Alternatively, for example, when the cleaning range is about 10 mm and the water flow is about 4 mm, the first discharging step may be divided into two times.
In this case, in (b) of
Here, in the above cleaning operation, it is necessary to adjust a relative position between the water flow from the cleaning nozzle 207 and the sample probe 22. For example, when the water flow for cleaning is columnar, the cleaning range decreases when the position of the sample probe 22 shifts in a horizontal direction from a center axis of a column. Further, when a stop height of the sample probe 22 shifts from the first height position, the cleaning range in (b) of
The above cleaning operation omits an operation of cleaning the inside of the sample probe 22, and can be performed regardless of whether the inside of the sample probe 22 is cleaned. When an operation of suctioning a next liquid is performed without cleaning the inside of the sample probe 22, the tip of the sample probe 22 is taken out from the water flow as shown in (b) of
During the first discharging step, the sample probe 22 is slightly raised and is stopped in a state in which the tip of the sample probe 22 is at the second height position. The second height position is slightly lower than the upper end of the flow of the cleaning water from the cleaning nozzle 207, and the cleaning water barely directly hits the second height position.
In this way, in the first discharging step, the cleaning water directly hits over a wide range in a height direction of the sample probe 22, and the sample or the like adhering to the outside of the sample probe 22 is cleaned away. When the first discharging step is finished, a discharge stopping step of stopping the discharge of the cleaning water from the cleaning nozzle 207 is performed. In the discharge stopping step, the sample probe 22 is not moved, and is kept on standby until the cleaning water falls while dissolving the sample or the like adhering to a wall surface of the sample probe 22.
When the discharge stopping step for a predetermined time is finished, the discharge from the cleaning nozzle 207 is started again in a state in which the tip of the sample probe 22 is at the second height position to perform the second discharging step. The second discharging step is shorter than the first discharging step. Immediately after restarting the discharge from the cleaning nozzle 207, the sample probe 22 is raised or horizontally moved, and then the discharge from the cleaning nozzle 207 is stopped. When the cleaning water is discharged from the cleaning nozzle 207, an operation of pulling out (separating) the tip of the sample probe 22 from the water flow is performed, so that an effect of pulling off the cleaning water remaining inside and outside the sample probe 22 by the surface tension can be expected. By making an acceleration when the tip of the sample probe 22 is raised from the second height position higher than an acceleration when the sample probe 22 is raised at the time of suction and discharge, it is possible to efficiently drop the cleaning water by an inertial force. Further, the acceleration at the time of raising from the second height position may be made higher than an acceleration at the time of raising from the first height position. The acceleration when the sample probe 22 is raised from the first height position is lowered in order to enhance a cleaning effect on the outside of the sample probe 22 in the first discharging step.
The embodiment shows a case where the first discharging step is performed once. Alternatively, when the probe height range to be cleaned is wide, the first discharging step may be divided into a plurality of steps, an upper region of the sample probe 22 may be cleaned first, and then an intermediate region and a lower region of the sample probe 22 may be cleaned, so that the entire range is wetted with the cleaning water. Here, during a period from the cleaning of the upper region to the cleaning of the lower region, the discharge of the cleaning water may be continued without stop, but it is necessary to temporarily stop the discharge before the second discharging step.
According to the cleaning method of the embodiment, the discharge stopping step is provided between the first discharging step and the second discharging step. After waiting for the collection of the cleaning water or the like at the tip of the sample probe 22, the cleaning water is discharged toward the tip of the sample probe 22 in the second discharging step, thereby removing the water and a residual deposit collected at the tip. In the discharge stopping step, it is also possible to utilize a phenomenon in which the residual deposit is dissolved into the water while the cleaning water gathers at the tip of the sample probe 22. Since the discharge of the cleaning water is not required in the discharge stopping step, the cleaning effect can be obtained with a small amount of water as a whole.
Since the cleaning nozzle 207 has a circular discharge port, a cross section of the water flow has a shape close to a circular shape. First, in (a) of
Next, in (b) of
The shape of the water flow including the width of the water flow can be known by performing the two detection operations described above. Alternatively, it is sufficient that at least the center position of water flow 501 and the upper end position of the water flow 502 can be confirmed. An adjustment is performed as follows such that the sample probe 22 at the time of cleaning is located at a predetermined position in a manner of reflecting a result of the water flow confirmation step. That is, since the cleaning effect on the outside of the sample probe 22 is higher as the surface of the water flow hitting the sample probe 22 is wider, a horizontal position of the sample probe 22 during cleaning is adjusted to coincide with the detected center position of water flow 501. The upper end of the cleaning range of the sample probe 22 needs to be in a vicinity of the upper end position of water flow 502, and thus when the first discharging step is started, the upper end of the cleaning range of the sample probe 22 is adjusted to coincide with the detected upper end position of water flow 502.
When the shape of the discharge port of the cleaning nozzle 207 is the circular shape, the shape of the cross-section of the water flow is also a substantially circular shape, and thus the height of the water flow can be estimated from the width of the detected water flow. The stop height of the tip of the sample probe 22 may be determined using the height of the water flow.
When the cross section of the water flow has a shape in which the height and the length of the width are substantially the same as each other, such as the circular shape, the height of the water flow can be estimated by detecting the width of the water flow. For example, the width of the water flow is detected a plurality of times by changing the height of the sample probe 22, and the height of the sample probe 22 at which the detected width of the water flow is maximum is the center of the water flow in the height direction. When the width of the detected water flow in the horizontal direction is X, the width of the water flow in the height direction is also X, and X/2 from the center of the water flow in the height direction is the upper end of the water flow.
In addition, the adjustment is also possible by changing the position of the sample probe 22 in the horizontal direction and repeating the detection of the height of the water flow. In this method, the horizontal position at which the sample probe 22 is lowered at a different horizontal position and the cleaning water is detected in shortest time (earliest time) is the center position of the water flow in the horizontal direction. In this case, since the center position of water flow and the upper end of the water flow can be detected simultaneously, it is not necessary to detect the width of the water flow in the horizontal direction.
The water flow confirmation step described above is performed when the automatic analysis device 10 performs a daily adjustment operation to enter an inspection operation, when the sample probe 22 is replaced for maintenance, or the like. Accordingly, even when the width of the water flow is particularly reduced, it is possible to reduce a change in the cleaning effect due to a positional deviation of the sample probe 22.
In the embodiment, when the water flow range is confirmed, the capacitive liquid contact detection sensor detects the presence or absence of the cleaning water. Alternatively, the invention is not limited thereto. For example, a contact position and the timing of the sample probe 22 and the water flow may be detected using a pressure sensor connected to the sample probe 22 via the tube 206 or an image sensor (camera or the like) provided in the vicinity of the cleaning tank 26.
In the case of using the pressure sensor, the sample probe 22 is moved in the horizontal direction and the vertical direction respectively while performing a suction operation by the syringe pump 205, and a position in which a signal of the pressure sensor exceeds a certain value is searched for. When there is a change in a pressure value regardless of the operation of the syringe pump 205, the water of the water flow is suctioned, and thus the position of the water flow can be known.
When the image sensor is used, the position of the sample probe 22 can be adjusted by providing the image sensor at a position where the horizontal direction and the vertical direction of the water flow can be observed and confirming the relative position between the water flow and the probe from a captured image.
In the embodiment, the probe cleaning and the probe position adjustment (water flow confirmation step) using the water flow from the horizontal direction in which the direction of the cleaning nozzle 207 is horizontal with respect to the sample probe 22 are described. Alternatively, the discharge direction of the water flow may be from an obliquely upper side or an obliquely lower side. The water flow confirmation step according to the embodiment can also be applied to the automatic analysis device that performs general probe cleaning without providing the discharge stopping step. By periodically adjusting the positional deviation of the sample probe 22 with respect to the flow of the cleaning water, a stable cleaning performance can be maintained.
When the range of the water flow from the cleaning nozzle 207 is confirmed and the position of the sample probe 22 with respect to the water flow is adjusted, a mode is switched to a mode for water flow detection by a mode switching unit 608. A water flow detection control unit 609 performs the water flow confirmation step described above using the dispensing mechanism control unit 604, the solenoid valve control unit 607, and a water flow contact detection unit 610. When the confirmation of the range of the water flow is completed in the water flow confirmation step, the stop positions of the sample probe 22 are adjusted, and stop coordinates, a motor rotation angle, or the number of pulses after the adjustment is recorded in probe stop position data 611. When the liquid contact detection sensor detects the presence or absence of the cleaning water at the tip of the sample probe 22, the water flow range can be confirmed by comparison with reference data of contact detection time 612.
According to the above embodiment, it is possible to implement the probe cleaning in which a sufficient cleaning effect is stably obtained with a small amount of the cleaning water.
10: automatic analysis device
11: reagent vessel
12: reagent disk
13: reaction disk
14: reagent dispensing mechanism
15: sample dispensing mechanism
22: sample probe
23: sample vessel
24: rack
25: cell
26: cleaning tank
201: water supply tank
202: water supply pump
203: solenoid valve for external cleaning
204: solenoid valve for internal cleaning
205: syringe pump
206: tube
207: cleaning nozzle
301: sample residue
302: range to be wet with cleaning water
303: mixture
501: center position of water flow
502: upper end position of water flow
601: automatic analysis device control unit
602: GUI
603: dispensing operation control unit
604: dispensing mechanism control unit
605: syringe control unit
606: probe cleaning control unit
607: solenoid valve control unit
608: mode switching unit
609: water flow detection control unit
610: water flow contact detection unit
611: probe stop position data
612: reference data of contact detection time
Number | Date | Country | Kind |
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2019-221987 | Dec 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/038455 | 10/12/2020 | WO |