BATTERY PACK FRAME, BATTERY RACK AND ENERGY STORAGE SYSTEM COMPRISING THE SAME

Abstract

A battery pack frame comprising includes a space configured to accommodate at least one battery pack. The at least one battery pack is used for a predetermined period of time or below a predetermined capacity. A height of the battery pack frame is greater than a height of the at least one battery pack.

Description

TECHNICAL FIELD

The present disclosure relates to a battery pack frame and a battery rack and an energy storage system comprising the same.

BACKGROUND

Due to their characteristics of being easily applicable to various products and electrical properties such as high energy density, secondary batteries are not only commonly applied to portable devices, but universally applied to electric vehicles (EVs) or hybrid electric vehicles (HEVs) that are driven by an electrical driving source. In addition to the primary advantage that it is possible to remarkably reduce the use of fossil fuels, secondary batteries do not produce by-products from the use of energy, so they are gaining attention as a new eco-friendly and energy efficient source of energy.

The types of secondary batteries widely used at present include lithium ion batteries, lithium polymer batteries, nickel cadmium batteries, nickel hydrogen batteries, nickel zinc batteries or the like. A unit secondary battery cell, i.e., a unit battery cell has an operating voltage of about 2.5V to 4.5V. Accordingly, when a higher output voltage is required, a plurality of battery cells may be connected in series to form a battery pack. Additionally, the battery pack may be fabricated by connecting the plurality of battery cells in parallel according to the charge/discharge capacity required for the battery pack. Accordingly, the number of battery cells included in the battery pack may be variously set depending on the required output voltage or charge/discharge capacity.

Meanwhile, when fabricating the battery pack by connecting the plurality of battery cells in series/in parallel, it is general to make a battery module including at least one battery cell, and then fabricate a battery pack or a battery rack using at least one battery module with an addition of any other component. Meanwhile, an energy storage system including at least one battery rack is constructed as an energy source.

When the battery pack used in an electric vehicle is used for a predetermined period of time or below a predetermined capacity, in general, the battery pack is wasted due to the reduced driving performance of the vehicle. In general, the wasted battery pack includes cobalt oxide, lithium, manganese, nickel or the like, causing environmental pollution or dangers related to fires or electric shocks.

About 70 to 80% of the wasted battery packs from electric vehicles may be reused in other applications than the fuel source of vehicles. In particular, the waste battery packs from electric vehicles may be reused in energy storage systems (ESSs). The waste battery packs from electric vehicles for reuse are referred to as reuse battery packs.

Accordingly, there is a need for an approach to reuse the battery pack used for the predetermined period of time or below the predetermined capacity or the reuse battery pack in the industrial applications such as energy storage systems. In particular, since the battery pack used for the predetermined period of time or below the predetermined capacity may have a higher fire risk caused by overheating, the design or fire prevention mechanism of a structure accommodating the battery pack, such as a battery pack frame, is emerging as the more important factor.

The background description provided herein is for the purpose of generally presenting context of the disclosure. Unless otherwise indicated herein, the materials described in this section are not prior art to the claims in this application and are not admitted to be prior art, or suggestions of the prior art, by inclusion in this section.

SUMMARY

The present disclosure is directed to providing a battery pack frame for receiving a battery pack for reuse after the use for a predetermined period of time or below a predetermined capacity more stably and ensuring safety when a fire occurs due to an abnormal situation such as overheat, and a battery rack and an energy storage system comprising the same.

To solve the above-described problem, the present disclosure provides a battery pack frame having a space configured to accommodate at least one battery pack used for a predetermined period of time or below a predetermined capacity. The height of the battery pack frame may be greater than a height of the at least one battery pack.

The battery pack frame may be configured to receive a coolant. The battery pack frame may be configured to submerge the at least one battery pack to a first predetermined height with the coolant when a predetermined condition is detected in the at least one battery pack.

At least one feed pipe for feeding the coolant may be disposed above the battery pack frame.

The at least one feed pipe may include at least one sprinkler to spray the coolant onto the at least one battery pack.

At least one smoke detection sensor may be disposed at an upper part of the battery pack frame to detect a smoke when the abnormal situation occurs due to overheat of the at least one battery pack. The at least one smoke detection sensor is configured to detect smoke generated from the at least one battery pack.

A sensor support, on which the at least one smoke detection sensor is mounted, may be disposed at the upper part of the battery pack frame to support the at least one smoke detection sensor. The at least one smoke detection sensor may be mounted on the sensor support.

The battery pack frame may include a water tank frame accommodating the at least one battery pack, and which is filled with the coolant; and a support frame disposed below the water tank frame, and having an edge which extends outward from a bottom edge of the water tank frame.

The support frame may have a step portion having a predetermined height at the edge to prevent the coolant from flowing down when the coolant leaks from the water tank frame.

The battery pack frame may have at least one cable through-hole portion through which at least one cable for electrical connection to the at least one battery pack passes. The at least one cable may be an electrical cable. The at least one cable may pass through the at least one cable through-hole portion.

At least one cable sealing member may be mounted in the at least one cable through-hole portion to prevent a leakage of the coolant.

The at least one cable may have a waterproof sealing coating on an outer surface of the at least one cable.

The at least one battery pack may be a battery pack used in an electric vehicle or a hybrid electric vehicle.

Additionally, the present disclosure provides a battery rack including at least one battery pack frame according to the above-described embodiments; and at least one battery pack.

The battery rack may include a plurality of the battery pack frames, and the plurality of battery pack frames may be stacked on top of each other along a heightwise (or vertical) direction of the battery rack. At least one of the plurality of battery pack frames may be stacked on top of an adjacent one of the plurality of battery pack frames in a vertical direction of the battery rack.

Additionally, the present disclosure provides an energy storage system including at least one battery rack according to the above-described embodiments.

According to the various embodiments as described above, it is possible to provide a battery pack frame for receiving a battery pack for reuse after the use for a predetermined period of time or below a predetermined capacity more stably and ensuring safety when a fire occurs due to an abnormal situation such as overheat, and a battery rack and an energy storage system comprising the same.

The effects of the present disclosure are not limited to the effects mentioned above and additional other effects not described above will be clearly understood from the description of the appended claims by those skilled in the art.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings illustrate an exemplary embodiment of the present disclosure and together with the following detailed description, serve to provide further understanding of the technical features of the present disclosure, and thus the present disclosure is not construed as being limited to the drawings.

FIG. 1 is a diagram illustrating a battery rack according to an embodiment of the present disclosure.

FIG. 2 is a diagram illustrating a battery pack of the battery rack of FIG. 1.

FIG. 3 is a diagram illustrating a battery pack frame of the battery rack of FIG. 1.

FIG. 4 is a diagram illustrating a support frame according to another embodiment of the battery pack frame of FIG. 3.

FIG. 5 is a diagram illustrating the main parts of the battery rack of FIG. 1.

FIGS. 6 and 7 are diagrams illustrating a coolant feed mechanism for preventing the spread of a fire in the event of an abnormal situation caused by overheat of the battery pack of the battery rack of FIG. 1.

FIGS. 8 and 9 are diagrams illustrating the mechanism for preventing the entry of coolant into an underlying battery pack below the battery pack in which an abnormal situation occurred when feeding the coolant in FIG. 7.

FIG. 10 is a diagram illustrating an energy storage system according to an embodiment of the present disclosure.

DETAILED DESCRIPTION

The present disclosure will become apparent by describing exemplary embodiments of the present disclosure in detail with reference to the accompanying drawings. The disclosed embodiments are provided by way of illustration to help the understanding of the present disclosure, and it should be understood that the present disclosure may be embodied in many other forms. Additionally, to help the understanding of the present disclosure, some elements in the accompanying drawings may be depicted on an exaggerated scale, not the actual scale.

FIG. 1 is a diagram illustrating a battery rack according to an embodiment of the present disclosure.

Referring to FIG. 1, the battery rack 10 may include at least one battery pack 100 and at least one battery pack frame 200 accommodating the at least one battery pack 100.

The at least one battery pack 100 may be a battery pack used for a predetermined period of time or below a predetermined capacity. Specifically, the at least one battery pack 100 may be a battery pack used in an electric vehicle or a hybrid electric vehicle. The at least one battery pack may be referred to as a reuse battery pack.

One or more battery packs 100 may be included. Hereinafter, this embodiment is described based on the plurality of battery packs 100.

Hereinafter, the battery pack 100 will be described in more detail.

FIG. 2 is a diagram illustrating the battery pack of the battery rack of FIG. 1.

Referring to FIG. 2, the battery pack 100 may include a battery cell 110, a pack case 130 and a service plug 150.

The battery cell 110 may include a secondary battery, for example, a pouch type secondary battery, a prismatic secondary battery or a cylindrical secondary battery. Hereinafter, this embodiment is described by taking a secondary battery, to be exact, a pouch type secondary battery, as an example of the battery cell 110.

One or more battery cells 110 may be included. Hereinafter, this embodiment is described based on the plurality of battery cells 110 electrically connected to each other to form a battery cell assembly.

The pack case 130 may accommodate the plurality of battery cells 110 and different types of electrical components and a cooling unit of the battery pack 100. To this end, the pack case 130 may have an accommodation space in which the components of the battery pack 100 are received.

The service plug 150 is configured to disconnect the electrical connection of the battery pack 100 by the user manipulation to prevent electric shock accidents in the operator's inspection or management of the battery pack 100, and may be mounted in the pack case 130 and electrically connected to the battery cells 110 or the electrical components of the battery pack 100. Specifically, the service plug 150 may be disposed on the pack case 130 to allow the user or the operator to easily manipulate.

The at least one battery pack frame 200 may accommodate the at least one battery pack 100 used for the predetermined period of time or below the predetermined capacity, and may have a larger height than the at least one battery pack 100.

When an abnormal situation occurs due to overheat of the at least one battery pack 100, the at least one battery pack frame 200 may be filled with coolant C such that a predetermined height of the at least one battery pack 100 is submerged in the coolant C.

The at least one battery pack frame 200 may receive the at least one battery pack 100 used for the predetermined period of time or below the predetermined capacity more stably and control a dangerous situation such as a fire through the coolant C filled inside more quickly when the dangerous situation such as the fire occurs due to the abnormal situation caused by the overheat of the at least one battery pack 100.

A plurality of battery pack frame 200 may be included, and the plurality of battery pack frames 200 may be stacked on top of each other along the heightwise (or vertical) direction of the battery rack 10.

Hereinafter, the at least one battery pack frame 200 will be described in more detail.

FIG. 3 is a diagram illustrating the battery pack frame of the battery rack of FIG. 1.

Referring to FIG. 3, the battery pack frame 200 may have an accommodation space which is exposed to top, and the at least one battery pack 100 may be received in the accommodation space.

At least one feed pipe 400 (see FIG. 5) for feeding the coolant C may be disposed above the battery pack frame 200. The at least one feed pipe 400 will be described in more detail below.

Additionally, at least one smoke detection sensor 500 (see FIG. 5) may be disposed at the upper part of the battery pack frame 200 to detect smoke when an abnormal situation occurs due to the overheat of the at least one battery pack 100. The at least one smoke detection sensor 500 will be described in more detail below. In one embodiment, an abnormal situation may be a predetermined condition. For example, the predetermined condition may be defined to be a condition where the at least one battery pack 100 is overheated or a condition where smoke is generated from the at least one battery pack 100, but is not limited thereto. The predetermined condition may be any abnormal situation that may occur due to any change caused by the least one battery pack 100 that is beyond the intended operation or specification of the at least one battery pack 100.

Furthermore, a sensor support 600 on which the at least one smoke detection sensor 500 (see FIG. 5) is mounted may be disposed at the upper part of the battery pack frame 200 to support the at least one smoke detection sensor 500. The sensor support 600 will be described in more detail below.

The battery pack frame 200 may include a water tank frame 210 and a support frame 250.

The water tank frame 210 may have an accommodation space which is exposed to top, for receiving the at least one battery pack 100, and the accommodation space may be filled with the coolant C (see FIG. 7).

The water tank frame 210 may include at least one cable through-hole portion 212, at least one cable sealing member 214, a cooling inlet through-hole portion 215, a cooling outlet through-hole portion 216, an inlet sealing member 217 and an outlet sealing member 218.

The at least one cable through-hole portion 212 may be disposed on one side of the battery pack frame 200, to be specific, one side of the water tank frame 210, and may allow at least one cable 700 for electrical connection to the at least one battery pack 100 to pass through.

The at least one cable sealing member 214 is configured to prevent the leakage of the coolant C through the at least one cable through-hole portion 212, and may be mounted in the at least one cable through-hole portion 212.

The at least one cable sealing member 214 may be mounted in the at least one cable through-hole portion 212. When the water tank frame 210 is filled with the coolant C (see FIG. 7), the at least one cable sealing member 214 may prevent the leakage of the coolant C from the water tank frame 210 through the cable through-hole portion 212.

The cooling inlet through-hole portion 215 may be disposed on one side of the battery pack frame 200, to be specific, one side of the water tank frame 210, and may allow a cooling inlet 800 for cooling of the battery pack 100 to pass through.

The cooling outlet through-hole portion 216 may be disposed on one side of the battery pack frame 200, to be specific, one side of the water tank frame 210, and may allow a cooling outlet 900 for cooling of the battery pack 100 to pass through.

The inlet sealing member 217 may be mounted in the cooling inlet through-hole portion 215. When the water tank frame 210 is filled with the coolant C (see FIG. 7), the inlet sealing member 217 may prevent the leakage of the coolant C from the water tank frame 210 through the cooling inlet through-hole portion 215.

The outlet sealing member 218 may be mounted in the cooling outlet through-hole portion 216. When the water tank frame 210 is filled with the coolant C (see FIG. 7), the outlet sealing member 218 may prevent the leakage of the coolant C from the water tank frame 210 through the cooling outlet through-hole portion 216.

The support frame 250 may be disposed below the water tank frame 210, and its edge may extend outward from the bottom edge of the water tank frame 210. That is, the support frame 250 may have a wider area than the bottom area of the water tank frame 210.

The support frame 250 may ensure the strength of the battery pack frame 200. Furthermore, the support frame 250 may prevent the entry of the coolant C into the water tank frame 210 of the adjacent battery pack frame 200 when the coolant C (see FIG. 8) flows over the water tank frame 210.

FIG. 4 is a diagram illustrating a support frame according to another embodiment of the battery pack frame of FIG. 3.

Referring to FIG. 4, the battery pack frame 205 may include a water tank frame 210 and a support frame 255.

The water tank frame 210 is substantially identical or similar to the previous embodiment, and an overlapping description is omitted.

The support frame 255 may have a step portion 257 having a predetermined height at its edge to prevent the coolant C from flowing down when the coolant C (see FIG. 9) leaks from the water tank frame 210.

Through the step portion 257, an additional coolant accommodation space may be formed at the edge of the support frame 255 to further hold the coolant C to the predetermined height. Furthermore, a drain pipe may be connected to one side of the additional coolant accommodation space at the edge of the support frame 255 to drain the coolant C.

Hereinafter, the other main components of the battery rack 10 will be described in more detail.

FIG. 5 is a diagram illustrating the main parts of the battery rack of FIG. 1.

Referring to FIG. 5, the battery rack 10 may further include a rack frame 300, the feed pipe 400, the smoke detection sensor 500, the sensor support 600, the at least one cable 700, the cooling inlet 800 and the cooling outlet 900.

The rack frame 300 may support the plurality of battery pack frames 200 and guide the vertical stack of the plurality of battery pack frames 200.

A plurality of feed pipes 400 may be included, and may be disposed above each battery pack frame 200. The feed pipes 400 may be connected to a coolant tank (not shown) outside of the battery rack 10.

Each feed pipe 400 may include at least one sprinkler 450 to spray the coolant C onto the at least one battery pack 100.

The at least one sprinkler 450 may disposed above the battery pack 100 above the battery pack frame 200. One or more sprinklers 450 may be included. Hereinafter, this embodiment is described based on the plurality of sprinklers 450.

The smoke detection sensor 500 may detect smoke coming out of the battery pack 100 to detect a fire when the fire occurred due to overheat of the battery pack 100.

The smoke detection sensor 500 may be disposed above the service plug 150 of the battery pack 100 where smoke is highly likely to first come out of the battery pack 100.

The sensor support 600 is configured to support the smoke detection sensor 500 more stably, and may have a bar shape having a predetermined length and may be mounted in the water tank frame 210 of the battery pack frame 200.

The at least one cable 700 is used to connect the electrical components inside of the battery pack 100 to an external electrical unit, and may be connected to the battery pack 100.

The at least one cable 700 may be connected to the battery pack 100 in the water tank frame 210 through the cable through-hole portion 212 of the water tank frame 210 of the battery pack frame 200.

The at least one cable 700 may have a waterproof sealing coating on the outer surface to prevent an electrical short when the water tank frame 210 is filled with the coolant C (see FIG. 7).

The cooling inlet 800 is used to cool the battery pack 100, and may connect the external cooling unit to the battery pack 100. The cooling inlet 800 may be connected to the battery pack 100 in the water tank frame 210 through the cooling inlet through-hole portion 215 of the water tank frame 210.

The cooling outlet 900 is used to cool the battery pack 100, and may connect the external cooling unit to the battery pack 100. The cooling outlet 900 may be connected to the battery pack 100 in the water tank frame 210 through the cooling outlet through-hole portion 216 of the water tank frame 210.

Hereinafter, the mechanism for preventing the spread of the fire in the event of the abnormal situation caused by overheat of the battery pack 100 of the battery rack 10 according to this embodiment will be described in more detail.

FIGS. 6 and 7 are diagrams illustrating the coolant feed mechanism for preventing the spread of the fire in the event of the abnormal situation caused by overheat of the battery pack of the battery rack of FIG. 1.

Referring to FIGS. 6 and 7, in the battery rack 10, the abnormal situation may occur in at least one specific battery pack 100. Since the battery pack 100 is the reuse battery pack 100 used for the predetermined period of time or below the predetermined capacity, the abnormal situation may occur due to overheat, causing a fire.

In this embodiment, when the fir occurs due to the abnormal situation caused by overheat of the specific battery pack 100, for example, the topmost battery pack 100 of the battery rack 10, it is possible to put out the fire in the specific battery pack 100 more quickly and prevent the spread of heat to the adjacent battery pack 100 more quickly.

Specifically, in the abnormal situation, when the battery pack 100 is overheated and smoke or flames occur, the smoke detection sensor 500 may detect the smoke, thereby detecting the abnormal situation quickly. When the smoke is detected by the smoke detection sensor 500, the coolant C may be quickly sprayed onto the battery pack 100 in which the abnormal situation occurred from the sprinklers 450 of the feed pipe 400 above the battery pack 100 in which the abnormal situation occurred.

The spray of the coolant C through the sprinklers 450 may continue until the battery pack 100 is submerged in the coolant C in the water tank frame 210 of the battery pack frame 200 to completely put out the fire in the battery pack 100.

FIGS. 8 and 9 are diagrams illustrating the mechanism for preventing the entry of the coolant into the underlying battery pack below the battery pack in which the abnormal situation occurred when feeding the coolant in FIG. 7.

Referring to FIG. 8, during the spray of the coolant C through the sprinklers 450, the coolant C may flow over the water tank frame 210 of the battery pack frame 200.

In this embodiment, since the support frame 250 of the battery pack frame 200 extends outward from the water tank frame 210, it is possible to prevent the coolant C from entering the adjacent battery pack 100, to be specific, the underlying battery pack 100 when the coolant C flows over the water tank frame 210.

Accordingly, in this embodiment, through the support frame 250, it is possible to effectively prevent damage caused by the coolant C to the other battery pack 100 in which the fire did not occur.

Referring to FIG. 9, in case that the support frame 255 of the battery pack frame 205 has the step portion 257, the coolant C may be further held in the internal space formed by the step portion 257 when the coolant C flows over the water tank frame 210.

Accordingly, since the coolant C is further held in the internal space through the step portion 257 to the predetermined height when the coolant C flows over the water tank frame 210, it is possible to further delay the time when the overflowing coolant C pours down. Furthermore, it is possible to prevent the coolant C from flowing down more effectively by stopping the spray of the coolant C from the sprinklers 450 for the delayed time.

Here, an additional drain pipe may be connected to the internal space formed by the step portion 257, and in this instance, the coolant C may exit through the additional drain pipe, so it is possible to prevent the entry of the coolant C into the underlying battery pack 100 more effectively.

FIG. 10 is a diagram illustrating an energy storage system according to an embodiment of the present disclosure.

Referring to FIG. 10, the energy storage system 1 may include at least one battery rack 10 of the previous embodiment and a rack container 50 accommodating the at least one battery rack 10.

One or more battery racks 10 may be included. Hereinafter, this embodiment is described based on the plurality of battery racks 10.

Furthermore, the plurality of battery racks 10 may include a combination of the battery racks 10 including the battery packs 100 used for the predetermined period of time or below the predetermined capacity and battery racks including the general battery packs.

The rack container 50 may be configured to accommodate the plurality of battery racks 10, and may have an accommodation space in which the plurality of battery racks 10 is received.

As described above, the energy storage system 1 according to this embodiment may include the battery packs 100 (see FIG. 1) used for the predetermined period of time or below the predetermined capacity or the battery packs 100 used in electric vehicles or hybrid electric vehicles.

As described above, since the energy storage system 1 according to this embodiment includes the battery packs 100 used in vehicles that are usually discarded after wasted, it is possible to achieve cost savings associated with resource recycling and solve the environmental pollution problem caused by the wasted battery packs 100.

According to the above-described various embodiments, it is possible to provide the battery pack frame 200 for receiving the battery pack 100 for reuse after the use for the predetermined period of time or below the predetermined capacity more stably and ensuring safety when a fire occurs due to an abnormal situation such as overheat, and the battery rack 10 and the energy storage system 1 including the same.

While an exemplary embodiment of the present disclosure has been hereinabove illustrated and described, the present disclosure is not limited to the above-described particular embodiment and it is obvious to those skilled in the art that a variety of modifications and changes may be made thereto without departing from the claimed subject matter of the present disclosure in the appended claims, and such modifications and changes should not be individually understood from the technical aspects or features of the present disclosure.

Claims

1. A battery pack frame comprising: a space configured to accommodate at least one battery pack, the at least one battery pack being used for a predetermined period of time or below a predetermined capacity,wherein a height of the battery pack frame is greater than a height of the at least one battery pack.

2. The battery pack frame according to claim 1, wherein the battery pack frame is configured to receive a coolant, and wherein the battery pack frame is configured to submerge the at least one battery pack to a first predetermined height with the coolant when a predetermined condition is detected in the at least one battery pack.

3. The battery pack frame according to claim 2, wherein the battery pack frame is configured to receive the coolant from at least one feed pipe disposed above the battery pack frame.

4. The battery pack frame according to claim 3, wherein the at least one feed pipe includes at least one sprinkler to spray the coolant onto the at least one battery pack.

5. The battery pack frame according to claim 2, further comprising at least one smoke detection sensor disposed at an upper part of the battery pack frame, wherein the at least one smoke detection sensor is configured to detect smoke generated from the at least one battery pack.

6. The battery pack frame according to claim 5, further comprising a sensor support disposed at the upper part of the battery pack frame, wherein the at least one smoke detection sensor is mounted on the sensor support.

7. The battery pack frame according to claim 2, further comprising: a water tank frame accommodating the at least one battery pack; anda support frame disposed below the water tank frame,wherein the support frame includes an edge extending outward from a bottom edge of the water tank frame.

8. The battery pack frame according to claim 7, wherein the support frame has a step portion having a second predetermined height at the bottom edge to prevent the coolant from flowing down when the coolant leaks from the water tank frame.

9. The battery pack frame according to claim 2, further comprising at least one cable through-hole portion, wherein at least one electrical cable is passed through the at least one cable through-hole portion to connect to the at least one battery pack.

10. The battery pack frame according to claim 9, wherein at least one cable sealing member is mounted in the at least one cable through-hole portion.

11. The battery pack frame according to claim 9, wherein the at least one electrical cable has a waterproof sealing coating on an outer surface of the at least one electrical cable.

12. The battery pack frame according to claim 2, wherein the at least one battery pack is a battery pack used in an electric vehicle or a hybrid electric vehicle.

13. A battery rack, comprising: at least one battery pack frame according to claim 1 including the battery pack frame; andthe at least one battery pack.

14. The battery rack according to claim 13, comprising a plurality of battery pack frames including the at least one battery pack frame, wherein at least one of the plurality of battery pack frames is stacked on top of an adjacent one of the plurality of battery pack frames in a vertical direction of the battery rack.

15. An energy storage system comprising at least one battery rack according to claim 13 including the battery rack.