This application claims priority under 35 U.S.C. Section 119 of Japanese Patent Application No. 2008-251171 filed Sep. 29, 2008, entitled “BEAM IRRADIATION DEVICE AND POSITION SENSING DEVICE”. The disclosers of the above applications are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a beam irradiation device that irradiates a target region with laser light, more specifically to a beam irradiation device mounted on a laser radar. In addition, the present invention also relates to a position sensing device that uses servo light to optically detect a movement position of a movable part.
2. Disclosure of the Related Art
In recent years, household automobiles and others have been equipped with a laser radar that radiates a laser beam forward in the direction of driving and detects the presence or absence of an obstacle and a distance to the obstacle in a target region from the state of reflected light, for enhancement of driving safety. In general, a laser radar scans a target region with laser light and detects the presence or absence of an obstacle in each scan position, based on the presence or absence of reflected light in each scan position. Further, the laser radar also detects a distance to the obstacle in each scan position in accordance with an amount of time required between the instant of radiation of laser light and the instant of reception of reflected light.
To raise detection accuracy of a laser radar, it is necessary to properly scan a target region with laser light and detect laser light scan positions. Conventionally known laser light scan mechanisms include a scan mechanism using a polygon mirror and a scan mechanism of lens-driven type in which a scan lens is two-dimensionally driven. In addition, a scan mechanism of mirror-rotating type is also known in which a mirror is used to perform laser light scan.
In such a scan mechanism of mirror-rotating type, a mirror is supported so as to be capable of being biaxially driven, and is rotated around the drive axes by an electromagnetic force between a coil and a magnet. Laser light is entered diagonally into the mirror, and the mirror is biaxially driven around the drive axes, whereby the laser light reflected from the mirror scans a target region in a two-dimensional direction.
In this scan mechanism, laser light scan positions in the target region correspond to mirror rotational positions on a one-to-one basis. Therefore, laser light scan positions can be detected by detecting mirror rotational positions. In such an arrangement, a rotational position of the mirror can be detected by detecting a rotational position of another member which rotates with the mirror, for example.
After the path of the laser light has been shifted as stated above by rotation of the transparent body 602, the laser light enters a resistive layer of the PSD 603. Formed on the resistive layer are electrodes X1, X2 for outputting photocurrent in an X-axis direction and electrodes Y1, Y2 for outputting photocurrent in a Y-axis direction (not shown). An incident position of the laser light in the X-axis direction is detected by currents output from the electrodes X1, X2, and an incident position of the laser beam in the Y-axis direction is detected by currents output from the electrodes Y1, Y2. Further, the rotational position of the mirror is detected on the basis of those detection results.
Since the currents output from the electrodes X1, X2 are inversely proportional to distances between the incident positions and the electrodes as shown in the graph of
With thus structured PSD 603, it is possible to detect the rotational position of the transparent body 602 in one PSD.
However, when an amount of light received becomes large to some extent, the PSD is saturated with currents output from the electrodes, which deteriorates a linear relationship between light-receiving positions and output current values as shown in
Meanwhile, a two-dimensional PSD has generally different saturation current values in the X-axis and Y-axis directions. Therefore, for correct detection of the light incident position, it is necessary to adjust an amount of light received in accordance with an axis with a smaller saturation current value. However, such saturation current values in the two-dimensional PSD in the axial directions are relatively small, and if an amount of light received is adjusted in accordance with the axis with a smaller saturation current value, a range of light received becomes significantly limited. When a range of an amount of light received is small as stated above, noise influence of ambient light not to be detected is increased, resulting in lowered detection accuracy.
A first aspect of the present invention relates to a beam irradiation device. The beam irradiation device in the first aspect includes an actuator that scans a target region with laser light in a two-dimensional direction, and a servo optical system that changes a traveling direction of servo light along with driving of the actuator. In this arrangement, the servo optical system includes a splitting element that splits the servo light, a first position sensing device that receives a first beam split by the splitting element and outputs a signal in accordance with a light-receiving position in a first direction, and a second position sensing device that receives a second beam split by the splitting element and outputs a signal in accordance with a light-receiving position in a second direction different from the first direction.
A second aspect of the present invention relates to a position sensing device that changes a traveling direction of servo light along with movement of a movable part, thereby to detect a movement position of the movable part. The position sensing device in the second aspect includes a splitting element that splits the servo light, a first position sensing device that receives a first beam split by the splitting element and outputs a signal in accordance with a light-receiving position in a first direction, and a second position sensing device that receives a second beam split by the splitting element and outputs a signal in accordance with a light-receiving position in a second direction different from the first direction.
The foregoing and other objects and novel features of the present invention will be more fully understood from the following description of the preferred embodiments when reference is made to the accompanying drawings.
However, the drawings are intended for description only, and do not limit the scope of the present invention.
The parallel plate transparent body 200 is attached to the support shaft 112 with the receiver 112a therebetween, as described above. In this arrangement, the transparent body 200 is attached to the support shaft 112 such that two planes thereof are parallel to a mirror surface of the mirror 113.
Reference numeral 120 denotes a movable frame that supports the mirror 110 rotatably around the support shafts 111, 112. The movable frame 120 has an opening 121 for storing the mirror holder 110. In addition, the movable frame 120 has grooves 122, 123 that engage with the support shafts 111, 112 of the mirror holder 110. The movable frame 120 also has at lateral sides support shafts 124, 125 with stoppers at ends thereof, and has a coil 126 attached on a rear side thereof. The coil 126 is wound in a square form.
Reference numeral 130 denotes a fixed frame that supports the movable frame 120 rotatably around the support shafts 124, 125. The fixed frame 130 has a hollow 131 for storing the movable frame 120. In addition, the fixed frame 130 has grooves 132, 133 that engage with the support shafts 124, 125 of the movable frame 120. The fixed frame 130 also has on an inner surface thereof magnets 134 for applying a magnetic field to the coil 114 and magnets 135 for applying a magnetic field to the coil 126. The grooves 132, 133 each extend from the front surface of the fixed frame 130 to a gap between the two vertically-arranged magnets 135.
Reference numeral 140 denotes retainer plates that retain the support shafts 111, 112 of the mirror holder 110 from the front side so as that the shafts do not drop off from the grooves 122, 123 of the movable frame 120. In addition, reference numeral 141 denotes retainer plates that retain the support shafts 124, 125 of the movable frame 120 from the front side so as that the shafts do not drop off from the grooves 132, 133 of the fixed frame 130.
In assembling the mirror actuator 100, the support shafts 111, 112 of the mirror holder 110 are engaged with the grooves 122, 123 of the movable frame 120, and the retainer plate 140 is attached to the front side of the movable frame 120 so as to press the support shafts 111, 112 from the front side. Accordingly, the mirror holder 110 is rotatably supported by the movable frame 120.
After the mirror holder 110 is attached to the movable frame 120 as described above, the support shafts 124, 125 of the movable frame 120 are engaged with the grooves 132, 133 of the fixed frame 130, and the retainer plate 141 is attached to the front side of the fixed frame 130 so as to press the support shafts 132, 133 from the front side. Accordingly, the movable frame 120 is rotatably attached to the fixed frame 130, whereby the mirror actuator 100 is completely assembled.
As the mirror holder 110 rotates around the support shafts 111, 112 with respect to the movable frame 120, the mirror 113 rotates accordingly. In addition, as the movable frame 120 rotates around the support shafts 124, 125 with respect to the fixed frame 130, the mirror holder 110 rotates and the mirror also rotates along with the mirror holder 110. In such a manner, the mirror holder 110 is rotatably supported in a two-dimensional direction by the support shafts 111, 112 and the support shafts 124, 125 which are orthogonal to each other, and the mirror 113 rotates in the two-dimensional direction along with rotation of the mirror holder 110. At the time, the transparent body 200 attached to the support shaft 112 also rotates along with rotation of the mirror 113.
In the assembled arrangement in
In addition, in the assembled arrangement in
In
The optical system 400 for guiding laser light to the mirror 113 is placed on the base 500. The optical system 400 is formed of a laser light source 401 and beam shaping lenses 402, 403. The laser light source 401 is attached to a laser light source board 401a on the base 500.
Laser light emitted from the laser light source 401 is converged by the lenses 402, 403 in horizontal and vertical directions, respectively. The lenses 402, 403 are designed such that a beam of laser light has predetermined dimensions (e.g. about 2 m long and 1 m wide) in a target region (set at a location of about 100 m forward from a beam launch window of the beam irradiation device, for example).
The lens 402 is a cylindrical lens having a lens effect in the vertical direction, and the lens 403 is an aspherical lens that turns laser light into approximately parallel light. A beam emitted from the laser light source has spread angles varying in the vertical and horizontal directions. The first lens 402 changes proportions of spread angles of laser light in the vertical and horizontal directions. The second lens 403 changes magnification ratios of spread angles of the emitted beam (both in the vertical and horizontal directions).
The laser light having passed through the lenses 402, 403 is entered into the mirror 113 of the mirror actuator 100, and is reflected by the mirror 113 toward a target region. The mirror actuator 100 drives two-dimensionally the mirror 113 to scan the target region with the laser light in the two-dimensional direction.
The mirror actuator 100 is arranged in such a manner, when the mirror 113 is in a neutral position, laser light from the lens 403 is entered into the mirror surface of the mirror 113 at an incident angle of 45 degrees in the horizontal direction. The “neutral position” herein refers to a position of the mirror 113 in which the mirror surface is parallel to the vertical direction and laser light is entered into the mirror surface at an incident angle of 45 degrees in the horizontal direction.
The base 500 has a circuit board 300 on a lower side thereof. In addition, the base 500 also has circuit boards 301, 302 on under and lateral sides thererof.
As shown in the drawing, the base 500 has walls 501, 502 at a peripheral edge on the under side. The base 500 has a flat surface 503 between the walls 501, 502, which is lower than the walls 501, 502. The wall 501 has an opening for attachment of a semiconductor laser 303. The semiconductor laser 303 is inserted into the opening to thereby attach the circuit board 301 with the semiconductor laser 303 to an outer surface of the wall 501. The semiconductor laser 303 has in a package thereof a monitoring PD 303a for monitoring laser light from the semiconductor laser 303. Meanwhile, the base 500 has in the vicinity of the wall 502 the circuit board 302 to which PSDs 311 and 312 for conducting position sensing only in a one-dimensional direction are attached. Hereinafter, such PSDs for conducting position sensing only in the one-dimensional direction will be referred to as “one-dimensional PSDs.”
The base 500 has a collecting lens 304, an aperture 305, a neutral density (ND) filter 306 attached by a fixing tool 307 to a plane surface 503 on the under side. Further, the plane surface 503 has the opening 503a through which the transparent body 200 attached to the mirror actuator 100 projects toward the under side of the base 500. In this arrangement, the transparent body 200 is positioned in such a manner that, when the mirror 113 of the mirror actuator 100 is in the neutral position, two plane surfaces thereof are parallel to the vertical direction and are inclined at an angle of 45 degrees with respect to an axis of light emitted from the semiconductor laser 303.
Laser light from the semiconductor laser 303 (hereinafter, referred to as “servo light”) passes through the collecting lens 304, is decreased in diameter by the aperture 305, and then is attenuated by the ND filter 306. Subsequently, the servo light is entered into the transparent body 200 and is refracted by the transparent body 200.
The servo light having passed through the transparent body 200 is converted to parallel light by a collimator lens 308 and then is guided to a beam splitter 309. The beam splitter 309 reflects the incident servo light and lets the same pass through at a predetermined ratio.
The servo light having passed through the beam splitter 309 is received by the PSD 311 which then outputs a position sensing signal in accordance with a light-receiving position. Meanwhile, the servo light having been reflected by the beam splitter 309 is changed in traveling direction by the mirror 310 and is received by the PSD 312 which then outputs a position sensing signal in accordance with a light-receiving position. By such an action of the optical system, the servo light irradiated onto the PSDs 311, 312 follow almost the same beam tracks.
In this arrangement, the servo light is partly reflected by an incident plane 200a and an output plane 200b of the transparent body 200 (refer to
For control of such an error, the transparent body 200 has means for suppressing interface reflection, such as an antireflection film, on a surface thereof. This reduces proportions of servo light reflected on the incident plane and output plane of the transparent body 200, thereby to decrease variations in amounts of servo light received at the PSDs 311, 312. Consequently, it is possible to prevent an error between position sensing signals.
As illustrated in
In the effective light-receiving planes of the PSD 311, 312, the horizontal (X-axis) width is designated as Lx, and the vertical (Y-axis) width as Ly for illustrative purposes. However, the dimensions of the light-receiving planes are not limited to the foregoing ones. The light-receiving planes may be of any other sizes as far as such sizes cover a track of scan with servo light in accordance with a rotational range of the transparent body 200.
Next, a method for determining position sensing at the PSDs 311, 312 will be described below. When laser light is irradiated onto the light-receiving plane of the PSD, an electric charge is generated at an irradiation position in proportion to a light amount. The electric charge as a photocurrent reaches the resistive layer, and is split in inverse proportion to distances to the electrodes. The split photocurrents are output from the electrodes X1, X2 for the PSD 311, and are output from the electrodes Y1, Y2 for the PSD 312.
In this arrangement, the currents output from the electrodes X1, X2 of the PSD 311 have magnitudes split in inverse proportion to the distances from the laser light irradiation position to the electrodes. Accordingly, it is possible to detect a light irradiation position in the X-axis direction on the light-receiving plane, based on current values output from the electrodes X1, X2.
For example, servo light is irradiated onto the PSD 311 at a position P shown in
Similarly, if servo light is irradiated onto the PSD 312 at a position P shown in
In
The I/V conversion circuit 2a corresponds to the I/V amplifiers 11, 12 shown in
An X output from the signal arithmetic circuit 3a and a Y output from the signal arithmetic circuit 3b, are converted into digital signals by the A/D conversion circuit 4, and then are input into the DSP 5. The DSP 5 detects a laser light scan position in the target region on the basis of the X output and Y output, and controls drive of over the mirror actuator 100 and the laser light source 401.
Meanwhile, an output from the monitor PD 303a is converted by the I/V conversion circuit 6 into a voltage signal, and is input as a power adjustment output (APC output) into the operational amplifier 7.
The operational amplifier 7 compares a reference voltage Vref of specific level to be input from the power supply circuit 8 with the APC output, and then outputs a control signal to the current regulation circuit 9 in accordance with a comparison result. In this arrangement, the operational amplifier 7 increases a control signal until the APC output reaches the reference voltage Vref, and lowers the control signal if the APC output exceeds the reference voltage Vref. The current regulation circuit 9 includes a resistor and a transistor, and outputs a drive signal of a magnitude that is proportional to the control signal from the operational amplifier 7. The drive signal output from the current regulation circuit 9 is supplied to the semiconductor laser 303.
If an output from the monitor PD 303a decreases due to deterioration or the like of the semiconductor laser 303, the APC output to the operational amplifier 7 becomes smaller than the reference voltage Vref, and the control signal output from the operational amplifier 7 increases as stated above. Accordingly, a drive current supplied from the current regulation circuit 9 to the semiconductor laser 303 increases with an increase in servo light emission power.
By such a servo operation, an emission power of the semiconductor laser 303 is controlled such that the APC output coincides with the reference voltage Vref, whereby the servo light emission power can be kept approximately constant. Consequently, it is possible to keep an amount of light received at the PSD approximately constant and prevent an error in position sensing.
Meanwhile, since a saturation current value of a one-dimensional PSD is larger than that of a two-dimensional PSD, an amount of light received at the one-dimensional PSD allowing proper position sensing becomes larger than that of the two-dimensional PSD. Accordingly, using the one-dimensional PSD enhances a servo light emission power as compared with using the two-dimensional PSD. As a result, it is possible to reduce influence of ambient light on an output current and to increase an accuracy of position sensing at the PSD.
In addition, there is currently provided an extended lineup of one-dimensional PSDs, which makes it possible to select appropriate PSDs allowing proper position sensing while allowing the device to remain compact.
As stated above, according to the embodiment of the present invention, the two one-dimensional PSDs 311, 312 are used to detect individually the incident positions of servo light in the X-axis direction and the Y-axis direction. This makes it possible to obtain proper position sensing signals as compared with using one two-dimensional PSD. Accordingly, it is possible to detect a laser light scan position in the target region with excellent accuracy.
An example of an arrangement using a diffraction grating as spectral means will be described below. The same components in this arrangement as those in the above embodiment are not illustrated or described for sake of simplicity.
As illustrated, the servo light having entered the hologram element 320 is split into 0-order light and +1-order light by a diffraction action of the hologram element 320, and the split lights are received at the PSDs 311, 312. In this arrangement, the PSDs 311, 312 are each formed of a one-dimensional PSD as stated above.
With such an arrangement shown in
The servo light having entered the hologram element 321 is refracted on the incident plane in a direction of α with respect to the normal of the incident plane. In this arrangement, assuming that a refraction index of the hologram element is designated as n, sin α can be obtained by the following operation:
sin α=(sin(θin+π/4))/n (3)
In addition, the servo light is first split into 0-order light and +1-order light on the output plane of the hologram element 321. In
The 0-order light is not diffracted but refracted on the output plane. As a result, the direction of output from the hologram element 321 and the direction of entrance into the hologram element 321 become parallel to each other.
The +1-order light is first diffracted and changed in traveling direction, and further is refracted. In this arrangement, assuming that the +1-order light is diffracted in a direction of β with respect to the normal of the output plane and that a wavelength of the servo light is designated as λ and a pitch in a diffraction pattern of the hologram element 321 as P, sin β can be obtained by the following operation:
sin β=sin α−λ/P (4)
In addition, assuming that the +1-order light is diffracted in a direction of γ of the normal to the output plane, sin γ can be obtained by the following operation:
sin γ=n sin β (5)
By the foregoing equations (3) to (5), sin γ can be expressed by the following equation using θin:
sin γ=n((sin(θin+π/4))/n−π/P)
Accordingly, an angle θout formed by the 0-order light and +1-order light can be obtained by the following operation:
Herein, the foregoing operational expression is used to determine the output angle θout with a change in the incident angle θin, under the following simulation conditions:
(1) Refraction index (n) of the hologram element 321: 1.5
(2) Wavelength (λ) of servo light: 0.65 (μm)
(3) Pitch in a diffraction pattern of the hologram element 321: 20 (μm)
As understood with reference to the graph, since the value of θout becomes larger with increase in the value of θin, a beam track on the PSD receiving the +1-order light is extended in the X-axis direction beyond a beam track on the PSD receiving the 0-order light. Therefore, by conducting position sensing in the horizontal (X-axis) direction on the PSD receiving the +1-order light, it is possible to enhance a resolving power in position sensing and obtain a position sensing signal with higher accuracy.
Therefore, if the hologram element 321 is used in place of the transparent body 200, it is preferred to interchange the PSD 311 and PSD 312 and use a one-dimensional PSD as the PSD 311 that covers a beam track of +1-order light and has a light-receiving plane wider in the X-axis direction, as shown in
As stated above, in the arrangement shown in
Although the arrangements shown in
In this arrangement, servo light is refracted on an interface between the transparent body 200 and the hologram element 322, and then is subjected in the diffraction pattern of the hologram element 322 to the same action as on the output plane of the hologram element 321 shown in
Besides, although a diffraction pattern is provided on the output plane of the hologram element 321 in the arrangements shown in
In each of the foregoing arrangements, if the hologram element has a step-type diffraction pattern, a diffraction efficiency and diffraction angle of the hologram element are determined by a step height and a pitch in the diffraction pattern, respectively. If the hologram element has a blaze-type diffraction pattern, a diffraction efficiency and diffraction angle of the hologram element are determined by a blaze height and a pitch in the diffraction pattern, respectively. Accordingly, if servo light is guided to the PSDs 311, 312 by a diffraction action, it is necessary to set layouts of a diffraction pattern and an optical system in advance so that the PSDs 311, 312 receive properly 0-order light and +1-order light.
As stated above, in the arrangements of this modification example, servo light can be received at the one-dimensional PSDs 311, 312. Accordingly, it is possible to obtain precise position sensing signals as compared with using one two-dimensional PSD, thereby to detect a laser light scan position in the target region with excellent accuracy.
Although the transparent body 200 is used to change a traveling direction of servo light along with rotation of the mirror actuator 100 in the foregoing embodiment and modification example, the same advantageous effects can also be obtained by providing a servo light source at an end of the mirror actuator. This modification example will be described below with reference to the drawing.
In this arrangement, the laser element 601 is attached to the end of the support shaft 112 such that the light-emitting portion 601a is positioned on a center of the support shaft 112 and a laser light output direction is perpendicular to a central axis of the support shaft 112. Therefore, even when the support shaft 112 rotates, the light-emitting portion 601a of the laser chip 601 is not displaced but is simply turned around the shaft center.
When the mirror actuator 100 is attached to the base 300 as shown in
As stated above, in the arrangement of this modification example, servo light can also be received by the one-dimensional PSDs 311, 312. Accordingly, it is possible to obtain precise position sensing signals as compared with the case of using one two-dimensional PSD, thereby to detect a laser light scan position in the target region with excellent accuracy.
With regard to the descriptions on the foregoing embodiment and modification examples of the present invention, the present invention is not limited to those embodiment and modification examples. In addition, the embodiment of the present invention may be modified in various manners besides those described below.
For example, although a semiconductor laser is used as a servo light source in the embodiment and modification examples, a light emitting diode (LED) may be used instead.
In addition, layouts of the PSDs 311, 312 may be reversed from those in the embodiment and the modification examples. However, in the arrangements shown in
Although the target region is scanned with laser light by driving the mirror 113 in the embodiment and the modification examples, the target region may be scanned with laser light by driving a lens two-dimensionally in place of the mirror 113. In this case, for example, part of the laser light having passed through the lens is branched by the beam splitter so that the branched laser light is received as servo light by the PSDs. Similarly in this arrangement, the servo light is further branched into two beams, and the two laser beams are received by the PSD for the X-axis direction and the PSD for the Y-axis direction, respectively.
In addition, although in the embodiment and the modification example 1, the transparent body is used to change a traveling direction of servo light, a servo mirror may be attached to the support shaft 112 of the mirror actuator 100 in place of the transparent body, thereby to reflect servo light and change a traveling direction of the same.
The optical system for position sensing described in relation to the embodiment and the modification examples can be applied to various devices other than the beam irradiation device mounted on a laser radar. For example, the optical system may be used in an automatic-tracking astronomical observation device. In this example, the transparent body is attached to a lens tube such that a traveling direction of servo light is changed with movement of the lens tube, for instance. In addition, the servo light having passed through the transparent body is branched into two beams by a diffraction grating or the like, and the two beams are received by two PSDs, respectively. This arrangement enhances a detection accuracy of a lens tube position or an astronomic observation position, as in the cases with the embodiment and the modification examples.
In addition, the embodiment of the present invention can be appropriately modified in various manners within the scope of a technical idea defined by the claims.
Number | Date | Country | Kind |
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2008-251171 | Sep 2008 | JP | national |