The present invention relates to a bellows supporting structure and a movable stage device capable of enabling a long range of motion of a bellows without stress concentration which is often problematic; and, more particularly, to such type of technology that is applicable in the field of semiconductor processing system. Here, semiconductor processing includes various processes performed to manufacture semiconductor devices or structures coupled with semiconductor devices, e.g., wiring and electrodes, on a substrate to be processed such as a wafer, LCD (liquid crystal display) glass substrate or FPD (flat panel display) glass substrate by forming a semiconductor layer, insulating layer, conductive layer and the like on the substrate to be processed into specified patterns.
In manufacturing a semiconductor device, it is common for a substrate to be processed (object to be processed), e.g., a semiconductor wafer, to be moved or transferred in a vacuum chamber. Here, a bellows is used as a device for coupling a movable part, which is capable of a rectilinear movement in the vacuum chamber, to a fixed part and for environmentally sealing the vacuum side from the ambient (see, e.g., Japanese Patent Laid-open Application No. H11-16979). A non-uniform extension and contraction of convolutions of the bellows can unduly compromise the useful life of such bellows. To solve such problems, there has been proposed an equal distance guiding mechanism of the bellows, for supporting a long bellows with a plurality of supporting bodies and uniformly extending and contracting the bellows (see, e.g., Japanese Patent Laid-open Application No. 2000-136907).
With the structures illustrated in
It is, therefore, an object of the present invention to provide a bellows supporting structure and movable stage device that can avoid generating contaminating particles and allow sufficient space in a bellows.
It is another object of the present invention to provide a bellows supporting structure and a movable stage device, capable of extending the useful life of a bellows and providing enough room to accommodate a driving member of a movable part and the like inside the bellows.
It is still another object of the present invention to provide a bellows supporting structure and a movable stage device, capable of simplifying its structure and reducing the costs.
In accordance with one aspect of the invention, there is provided an inner supporting structure of a bellows, the structure including: guiding tracks installed in the bellows, extending along an axial direction of the bellows; moving members slidably installed on the guiding tracks along the axial direction; and intermediate supporting members for coupling the moving members and the bellows.
In accordance with another aspect of the invention, there is provided a movable stage device for moving an object to be processed in a vacuum chamber or a chamber filled with specified gas or liquid, the device including: a linear guide provided between a first and a second sidewall in the chamber; a movable frame that is movable along a longitudinal direction of the linear guide inserted into the movable frame to pass therethrough; a pair of bellows surrounding the linear guide between the movable frame and the first and the second sidewall, the movable frame and the pair of bellows forming an auxiliary space airtightly isolated from the other portions of the chamber; a driving member for moving the movable frame along the linear guide; guiding tracks installed in the pair of bellows, extending along an axial direction of the pair of bellows; moving members movably positioned on the guiding tracks along the axial direction; and intermediate supporting members for connecting the moving members and the pair of bellows.
The present inventor has investigated the problems of a conventional bellows supporting structure, namely, challenges when it is applied to a driving system of a semiconductor processing system to develop the present invention. As a result, the inventor has reached the following conclusion.
Excessive extension or contraction of a bellows will unduly compromise the useful life of the bellows. To solve such a problem, a stopper can be provided on the bellows. In both cases of an inner and an outer supporting structure illustrated in
To avoid such problems, it is considered that the stopper is provided inside the bellows, in the same manner as each member of the inner supporting structure. However, this makes a large space inside the bellows to be occupied by the stopper. Consequently, there is not enough space in the bellows to accommodate a driving member of a movable part therein.
Hereinafter, a preferred embodiment of the present invention conceived based on the above investigation will be described with reference to the accompanying drawings. Further, in the following explanation, like reference numerals will be assigned to like parts having substantially the same functions, and their similar descriptions will be provided only when necessary.
As illustrated in FIGS. 1 to 4, a bellows 1 is formed by a cylindrical body that is extensible and contractable in a longitudinal direction thereof. Provided at one end portion of the bellows 1 is a flange 2 for fixing it on a fixed part, e.g., a sidewall of a vacuum chamber. Provided at the other end portion of the bellows 1 is a flange 3 for connecting it to a movable part, e.g., a movable frame (to be described later with reference to
The fixing side flange 2 has an annular attachment groove 6 on one side. Disposed in the attachment groove 6 is an O-ring (a filling piece: not shown) for airtightly sealing a space between the flange 2 and the sidewall of the vacuum chamber. A periphery of the movable side flange 3 has a square front profile, which is equal to one end side of a movable frame. Formed on one end side of the flange 3 is a flat contact surface 7 for being in direct contact with the O-ring installed on one end side of the movable frame.
The bellows 1 is formed by welding together inner and outer peripheries of a plurality of ring-shaped thin films made of, e.g., a metal such as stainless steel or the like alternately. The intermediate ring 5 is composed of a ring having an approximately same diameter as that of the bellows 1. The flanges 2 and 3 and the intermediate ring 5 are respectively connected to end portions of the bellows 1 by the welding. One or more intermediate rings 5 are provided at the intermediate portion of the bellows 1 depending on a length of the bellows 1 at appropriate intervals.
Horizontally provided in the bellows 1 are two rails 8 serving as guiding members (guiding tracks) along a longitudinal direction (axial direction) thereof. The two rails 8 are respectively provided at an inner upper and an inner lower portion of the bellows 1 so that they can be close to an inner surface of the bellows 1. The rails 8 are preferably flat and thin so that they only occupy limited space.
Moving blocks 10, i.e., main bodies of moving members, are movably supported on the rails 8 along a longitudinal direction thereof. The intermediate rings 5 are respectively installed at the moving blocks 10. Thus, the moving blocks 10 are connected to the inner surface of the bellows 1 via the intermediate rings 5.
Specifically, each of the rails 8 has a bottom surface portion 8a; both side surface portions 8b that are upright from both sides of the bottom surface portion 8a; and flange portions 8c obtained by inwardly bending upper peripheries of both side surface portions 8b so that they face each other. Thus, the rail 8 has a guiding groove portion 8d surrounded by the above portions, and a cross section of the guiding groove portion 8d is approximately C-shaped. The guiding groove portion 8d of the upper rail 8 faces upward, and the guiding groove portion 8d of the lower rail 8 faces downward.
For example, the two rails 8 are respectively provided at an upper and a lower portion of a crossbeam 11 inserted into an inner portion of the bellows 1 to pass therethrough. The crossbeam 11 in this example is eccentrically disposed with respect to an axis of the bellows 1 in order to install a driving member (to be described later with reference to
It is also possible to provide a single rail 8, instead of the two rails 8, at an inner upper portion of the bellows 1 so that the guiding groove portion 8d faces upward. However, if the two rails 8 are provided at the inner upper and the inner lower portion of the bellows 1, the intermediate ring 5 can be guided while being more securely supported.
The moving blocks 10, i.e., the main bodies of the moving members, are movably provided in the guiding groove portion 8d of each rail 8 in series as many as the number of the intermediate rings 5. The moving blocks 10 are slidably or movably provided without being separated from the guiding groove portion 8d. Further, two rollers (wheels) 12 are rotatably supported via support axes 12a on each of the moving blocks 10 so that they can roll on the rails 8. Further, if the moving blocks 10 are able to smoothly slide in the guiding groove portion 8d, the rollers 12 become unnecessary.
Protruding parts 10a and 10b protruded in a traveling direction are provided at a front and a rear side of the moving block 10 so that they can be symmetric with respect to a point. The two rollers 12, each having one end fixed on an approximately central portion of a side surface of each of the protruding parts 10a and 10b, are supported via the support axes 12a at the front and the rear side of the traveling direction of the moving block 10. In other words, the front roller 12 and the front protruding part 10a face each other across a central line of the moving block 10 extending in an axial direction of the bellows 1 (i.e., at a right and a left side thereof), and so do the rear roller 12 and the rear protruding part 10b.
The protruding parts 10a and 10b are in direct contact with each other before the rollers 12 of the front and the rear moving block 10 are in contact with each other, thereby preventing an excessive contraction of the bellows 1. In other words, a minimum distance of the moving blocks 10 adjacent to each other is set by the protruding parts 10a and 10b. In this example, as illustrated in
Further, as shown in
To be specific, the hook bars 13 are formed by bending both end portions of long rods 13a at approximately right angles in the same direction, wherein such end portions thereof become hook portions 13b. Snags 10c for engaging the hook portions 13b of the hook bars 13 are provided at lower portions of the protruding parts 10a or the protruding parts 10b facing each other in the adjacent moving blocks 10 (see,
The hook bars 13 are slidably supported at both side portions in the guiding groove portion 8d along a longitudinal direction while being covered by the flange portions 8c so that they are not separated therefrom. It is preferable that the length of each hook bar 13 is approximately equal to the total length of two moving blocks 10 when they are in direct contact with each other. Accordingly, this avoids an interference between adjacent hook bars 13 when moving blocks 10 are in direct contact with each other. Hence, it is possible to ensure an adequate level of contraction of the bellows 1, which in turn allows sufficient room for extension of the bellows 1 when the adjacent moving blocks 10 are separated (parted) from each other.
A fixing piece 10e for fixing each of the intermediate rings 5 is protrudingly provided at an approximately central portion of each moving block 10. The intermediate ring 5 is installed at the fixing piece 10e by screws or welding.
As described above, in such bellows supporting structure, one or more intermediate rings 5 are disposed at the intermediate portion of the bellows 1 in combination therewith or separately therefrom. The rails 8 are provided near an inner surface of the bellows 1 along a longitudinal direction thereof. The moving blocks 10 are movably supported on the rails 8 along the longitudinal direction thereof. The intermediate rings 5 are supported at the moving blocks 10. Accordingly, contaminating particles are not generated to impair the integrity of the controlled conditions. Further, it is possible to ensure a sufficient space in the bellows 1, so that a driving member of the movable part and the like can be disposed in the bellows 1.
The rails 8 have guiding groove portions 8d having an approximately C-shaped cross section. The rails 8 are provided at an upper and a lower portion along a horizontal direction so that the guiding groove portions 8d face upward and downward. Therefore, it is possible to horizontally and securely support the bellows 1 via the intermediate rings 5.
The contact between the moving blocks 10 adjacent to each other in a longitudinal direction of the bellows 1 prevents the bellows 1 from being excessively contracted. Thus, the excessive contraction of the bellows 1 can be prevented with a simple structure, thereby simplifying the structure, extending its useful life and reducing the costs.
Alternately disposed on the right and left side of the rails 8 are the approximately “” character-shaped hook bars 13 for tying up the moving blocks 10 adjacent to each other in a longitudinal direction of the bellows 1 at specific intervals in order to prevent an excessive extension of the bellows 1. Accordingly, the excessive extension of the bellows 1 can be prevented with a simple structure, thereby simplifying of the structure, extending its useful life and reducing the costs.
As illustrated in
The supporting structure of the bellows 1 is the same as that described with reference to FIGS. 1 to 6B. In other words, as illustrated in FIGS. 1 to 4, the bellows 1 is formed by a cylindrical body that is extensible and contractable in a longitudinal direction thereof. Provided at one end portion of the bellows 1 is the flange 2 for fixing it on a fixed part, e.g., the sidewall of a vacuum chamber. Provided at the other end portion of the bellows 1 is the flange 3 for connecting it to the movable part 18. One or more (a single or a plurality of) intermediate rings 5 serving as intermediate supporting members are provided at an intermediate portion of the bellows 1 in combination therewith or separately therefrom.
Horizontally provided in the bellows 1 are two rails 8 serving as guiding members (guiding tracks) along a longitudinal direction (axial direction) thereof. The two rails 8 are respectively provided at an inner upper and an inner lower portion of the bellows 1 so that they can be close to an inner surface of the bellows 1. The moving blocks 10, i.e., the main bodies of the moving members, are movably supported on the rails 8 along a longitudinal direction thereof. The intermediate rings 5 are respectively installed at the moving blocks 10. Thus, the moving blocks 10 are connected to the inner surface of the bellows 1 via the intermediate rings 5.
As shown in
An inner space of the bellows 1 communicates with the atmosphere via through holes 27 formed on the sidewalls 17. In other words, the driving member 20 or the supporting structure (supporting mechanism) of the bellows 1 is provided inside the bellows 1, i.e., on the atmospheric side. Thus, it is possible to prevent contaminating particles generated from the driving member 20 or the sliding part of the supporting structure from scattering and floating into the vacuum chamber 16 and, further, to prevent a wafer from being contaminated. Moreover, the movable frame 18 can be provided with a revolvable, bendable and stretchable transfer arm unit (see,
As depicted in
Formed on side surfaces of the transfer chamber 32 are ports 36 for loading/unloading a semiconductor wafer W serving as a substrate to be processed into/from the vacuum processing chamber 34 and load-lock chambers. The ports 36 is respectively provided with gate valves G for airtightly isolating the vacuum processing chambers 34 and the load-lock chambers from the transfer chamber 32.
Provided in the common transfer chamber 32 is the movable stage device 15 illustrated in
The driving structure and the supporting structure illustrated in
In accordance with the movable stage device 15 illustrated in
While the preferred embodiment of the present invention has been shown and described with reference to accompanying drawings, the present invention is not limited thereto and various changes and modification may be made without departing from the spirit and scope of the invention. For example, in the embodiment, there has been described an example of a horizontal bellows. However, the present invention can be applied to a bellows•supporting structure of a vertical bellows. Further, although the intermediate rings are formed separately from the bellows in the embodiment, the intermediate rings can be formed in combination therewith. Besides, the intermediate rings (intermediate supporting members) and the moving members can be formed in combination.
In the embodiment, the rails are illustrated as guiding members (guiding tracks). However, a roller conveyer (roller bearing) in which rollers are arranged in a longitudinal direction can be used as the guiding track. In such case, the moving members move on the roller conveyer. The rails (guide members) can be positioned on the right and left side without being limited to an upper and a lower portion.
A chamber for accommodating therein the movable stage device can be filled with, e.g., a specific gas (air, gas or the like) or liquid (water, liquid chemical or the like) without being limited to a vacuum. An inner pressure thereof can be an atmospheric pressure, positive pressure or negative pressure. In case it is used in an atmosphere of a corrosive gas, the bellows can be made of a material having a corrosiveness resistance such as Teflone (a registered trademark) without being limited to a metal material.
In accordance with the bellows supporting structure and the movable stage device of the present invention, it is possible to prevent contaminating particles from being generated and, further, to allow a sufficient space in the bellows.
Number | Date | Country | Kind |
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2003-280549 | Jul 2003 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP04/10685 | 7/21/2004 | WO | 1/26/2006 |