The field of the present invention relates to bottom-loading bottled water dispensers that include hot water sanitizing capabilities.
Bottled water dispensers are routinely used in homes and businesses as a source of clean and refreshing drinking water. Such dispensers may exhibit various forms, with some dispensers being configured to dispense both chilled and hot water. Unfortunately, the portions of such dispensers that hold and dispense chilled water create a suitable environment for bacterial growth and contamination. Several methods have evolved over the years to combat bacterial growth in bottled water dispensers, which range from manual cleanings to the use of UV lamps and ozone. Unfortunately, such methods suffer from a number of drawbacks, such as being inefficient, labor intensive, expensive to implement, or they can present their own health risks.
In view of the foregoing, there is a continuing need for new and improved bottled water dispensers that provide an effective means for sanitizing the interior portions of the dispensers, and particularly those areas and surfaces that are most prone to bacterial growth and contamination. As the following will demonstrate, such needs and demands in the marketplace (along with others) are provided by the inventions described herein.
According to certain aspects of the present invention, bottled water dispensers are provided that include hot water sanitizing capabilities. More specifically, the bottled water dispensers of the present invention include a means for applying sanitizing hot water to the internal surfaces of the dispensers that are most prone to bacterial contamination. The dispensers of the present invention include a cabinet that houses a water bottle, which holds a defined volume of water and may be easily replaced when the water has been depleted.
The invention provides that the water bottle is operably connected to a pump that is configured to extract water from the bottle and force the water through one or more tubes and into a cold tank. The cold tank includes an evaporator that, along with an operably connected compressor, is configured to chill the water in the cold tank. The dispensers further include a hot tank that is fluidly coupled to the cold tank through one or more tubes, with the hot tank being attached to a heating element that is configured to heat the water that is contained within the hot tank. The dispensers include a first external faucet that is fluidly coupled to the cold tank (for dispensing cold water) and a second external faucet that is fluidly coupled to the hot tank (for dispensing hot water). In addition, the dispensers of the present invention include an electronic control board that is configured to cause the volume of water contained in the cold tank to be heated above a defined threshold temperature and for a defined period of time that is effective to sanitize the internal surfaces of the cold tank. Still further, the invention provides that a UV lamp may, optionally, be positioned in-line between the pump (which extracts water from the water bottle) and the cold tank, in order to expose the water to sanitizing UV radiation, which provides a second means for sanitizing the water prior to its delivery to the cold tank. In addition, in certain embodiments, the dispensers of the present invention may, optionally, include an ozone generator and an ozone tube, which are configured to deliver sterilizing ozone gas to the cold tank at the direction of the electronic control board (which provides yet another means for sanitizing the water included in the cold tank).
The invention provides that the electronic control board may heat the volume of water contained in the cold tank by causing hot water to flow from the hot tank and into the cold tank, e.g., through a dedicated tube and solenoid valve that may be open and closed by the electronic control board. Alternatively, the invention provides that the electronic control board may heat the volume of water contained in the cold tank by activating a heating element contained within the cold tank. Still further, the invention provides that a circulating water pump may be employed to force water from the hot tank to enter and mix with the water contained in the cold tank during a sanitization procedure. The invention provides that certain components of the invention may exhibit different configurations. For example, the evaporator may be located outside or within the cold tank. Likewise, as mentioned above, the water contained in the cold tank may be heated through the transfer of water from the hot tank or, alternatively, through the activation of a heating element that is located within the cold tank.
The above-mentioned and additional features of the present invention are further illustrated in the Detailed Description contained herein.
The following will describe, in detail, several preferred embodiments of the present invention. These embodiments are provided by way of explanation only, and thus, should not unduly restrict the scope of the invention. In fact, those of ordinary skill in the art will appreciate upon reading the present specification and viewing the present drawings that the invention teaches many variations and modifications, and that numerous variations of the invention may be employed, used and made without departing from the scope and spirit of the invention.
Referring now to
The bottled water dispensers of the present invention include another tube (16) that is configured to funnel water from the cold water tank (7) to a hot water tank (9), which is located below the cold water tank (7). The invention provides that the hot water tank (9) is equipped with a bottom-mounted electrical heater (11), which is configured to heat the water contained within the hot water tank (9). In other embodiments, alternative heating elements may be employed, such as external band heaters wrapped around the hot water tank (9) or a heating tube (through which water passes to heat the water).
The invention provides that the dispenser includes another set of tubes (17) and (17A), with a solenoid valve (12) located between such tubes (17) and (17A), which are configured to deliver hot water (from the hot water tank (9)) back to the cold water tank (7) during a sanitization procedure, as described further below. The invention provides that another tube (15) connects a top portion of the hot water tank (9) to the top portion of the cold water tank (7). Still further, another tube (10) is operably and fluidly coupled to the hot tank (9), which is configured to extract and deliver hot water to a mechanically-operated external faucet (24). As described further below, the external faucet (24) is coupled to a solenoid valve (23), an actuator lever (21), and an actuator link (22).
During operation, the invention provides that pump (2) will be instructed by the electronic control board (19) to activate and force/extract water from the bottle (4), and deliver such water to the cold water tank (7) via tube (3), tube (3A), when the float valve (5) and the electronic water level sensors (6) determine that the water level has dipped below a defined threshold. Once the water level within the cold water tank (7) reaches the defined threshold, the electronic control board (19) is notified by the sensors (6), whereupon the electronic control board (19) instructs the pump (2) to deactivate and terminate the extraction of water from the bottle (4). Similarly, when the water temperature rises above a defined threshold, which is reported to the electronic control board (19) by the temperature sensor (14) located within the cold tank (7), the electronic control board (19) will instruct the compressor (18) to activate and begin chilling the water via the evaporator (7A) that wraps around the exterior of the cold water tank (7). Once the water temperature dips below the defined threshold, the electronic control board (19) will instruct the compressor (18) to deactivate. The invention provides that the electronic control board (19) is preferably coupled to a visual display (20), which a user of the dispenser may view to ascertain the then current water temperatures (and, optionally, make adjustments to the desirable temperature of the water included in the cold tank (7)).
The invention provides that water flows from the cold tank (7) through a tube (16) to the hot tank (9) by way of gravity force. The bottom-mounted electrical heater (11) is configured to heat the water contained within the hot tank (9). The hot tank (9) includes its own temperature sensor (27), which is configured to monitor and report the temperature of the water to the electronic control board (19). The electronic control board (19) will control the temperature of the water contained in the hot tank (9) by instructing the heater (11) to activate or deactivate, as necessary, to maintain the water temperature above a defined threshold (or within a defined range). The invention provides that hot water may be dispensed from the hot tank (9) through a tube (10) and a dedicated external faucet (24), whereby water is caused to exit the hot tank (9) through the faucet (24) by way of hydrostatic pressure.
According to certain preferred embodiments, the water dispensers of the present invention are configured to sanitize the interior portions of the dispensers, and particularly those areas and surfaces that are most prone to bacterial growth and contamination, using hot water. As used herein, the term “sanitize” means to kill a certain portion of bacteria that may be located on an internal surface of the dispenser, such as the internal surfaces of the cold tank (7). The invention provides that the protocol followed to perform the sanitization procedure may be controlled by a user through the external display (20), which will be saved and implemented by the electronic control board (19). The protocol may specify the frequency, duration, and timing of each sanitization procedure, as well as the temperature settings employed for the procedure.
At the commencement of a sanitization cycle, the electronic control board (19) will instruct the compressor (18) to deactivate (while the bottom-mounted electrical heater (11) is instructed to activate). Next, solenoid valve (12) is instructed to convert to an open position, such that cold water in the cold tank (7) and hot water in the hot tank (9) are allowed to mix. The invention provides that the temperature sensor (14) in the cold tank (7) will monitor and report the increase in temperature to the electronic control board (19), which will continue the sanitization cycle until the water temperature of the cold tank (7) reaches and stays above a defined threshold for a defined period of time. At the conclusion of the sanitization cycle, the electronic control board (19) will instruct solenoid valve (12) to convert to a closed position, and compressor (18) will be instructed to activate to begin chilling the water contained in the cold tank (7). As such, solenoid valve (12) is configured to open and close to allow for direct exchange of water (and convection exchange) between the cold tank (7) and hot tank (9). The invention provides that, as part of the programmed sanitization cycle, the electronic control board (19) may instruct the compressor (18) to activate (and deactivate) intermittently, so as to avoid overloading the compressor (18) when it begins to chill the water in the cold tank (7) following a sanitization cycle. In addition, the programmed sanitization cycle may also increase the frequency (and/or duration) of compressor (18) activations as the water in the cold tank (7) approaches the defined lower threshold, so as to expedite the chilling of the water once the temperature falls below the hot/sanitizing temperatures.
In certain preferred embodiments, during a sanitization cycle, the water temperature of the water in the cold tank (7) will reach between 70-degrees Celsius and 85-degrees Celsius, and will maintain such temperature for between 1 to 40 minutes. The parameters of a sanitization cycle may be tailored to the size of the water tanks (7),(9), compressor (18), and heater (11). In certain embodiments, the total sanitization cycle may take about 3 to 4 hours, which includes the sanitization step of heating the water in the cold tank (7) and subsequently chilling the water contained therein. As such, the electronic control board (19) may be pre-programmed, or programmed through the display (20), to execute a sanitization cycle during periods of non-use, such as around 2:00 a.m. (such that the cycle should be completed by the morning hours). In addition, the water dispenser may include a manually-operated control, e.g., within or in proximity of the display (20), which can be used to instruct the dispenser to perform the sanitization procedures described herein. For example, the manually-operated control may comprise a mechanical and/or electrical switch, which instructs the dispenser and electronic control board (19) to immediately execute the sanitization procedures described herein.
In addition, according to certain embodiments, the external faucets of the water dispenser may be equipped with certain safety features, which prevent a user from unknowingly dispensing sanitizing hot water from either water tank during a sanitization cycle. More specifically, each faucet (24),(26) may be operably coupled to a solenoid plunger valve (23),(25) that, when instructed by the electronic control board (19), will engage with an actuator of the faucet that prevents the faucet from being operated by a user to dispense water from the applicable tank. For example, each actuator may include a vertical arm (22) that may receive a plunger of the solenoid plunger valve (23), such that the vertical arm (22) is prevented from being depressed by a user, which would otherwise cause a connected arm (21) to pivot about a joint and cause the faucet (24) to open and water to exit therefrom. Following a sanitization cycle, once the water in the cold tank (7) has returned to room temperature or below, the electronic control board (19) will instruct the solenoid plunger valve (23),(25) to disengage, so that hot and cold water may then be dispensed from the faucets as described herein.
In certain alternative embodiments, a set of solenoid water valves (34) may be employed to prevent the flow of water from each faucet (24),(26) during a sanitization cycle, whereby such solenoid valves (34) are in direct communication with the electronic control board (19). More particularly, and referring to
In yet another embodiment, and referring now to
The invention provides that the heating elements, evaporators, and other components of the bottled water dispensers may be configured in various ways. For example, and referring now to
Referring now to
According to yet further embodiments, and referring now to
Referring now to
Referring now to
The invention provides that the electronic control board (19) is responsible for controlling the time(s) of day at which the ozone generator (36) is activated to provide the cold tank (7) with a defined amount of ozone gas. The invention provides that such time(s) may also be controlled through the user display (20). In addition, in these embodiments, the invention provides that an external source of water may be used (such as a tap water line), with the external water source being fluidly coupled to a container and one or more filters (49) housed within the dispenser, such that the tap water is filtered before entering the cold tank (7) via tube (3A). As with the other embodiments described herein, a UV lamp (35A) may optionally be positioned in-line with tube (3A), such that the filtered water is exposed to UV radiation prior to entering the cold tank (7).
As with the other embodiments described herein, the water of the cold tank (7) may be heated during a sanitization procedure in various ways. For example, as shown in
Referring now to
The many aspects and benefits of the invention are apparent from the detailed description, and thus, it is intended for the following claims to cover all such aspects and benefits of the invention which fall within the scope and spirit of the invention. In addition, because numerous modifications and variations will be obvious and readily occur to those skilled in the art, the claims should not be construed to limit the invention to the exact construction and operation illustrated and described herein. Accordingly, all suitable modifications and equivalents should be understood to fall within the scope of the invention as claimed herein.
This application is a continuation-in-part of patent application Ser. No. 14/751,081, filed Jun. 25, 2015, which is a non-provisional of, and claims priority to, U.S. provisional patent application Ser. No. 62/173,307, filed Jun. 9, 2015.
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Number | Date | Country | |
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20160362286 A1 | Dec 2016 | US |
Number | Date | Country | |
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62173307 | Jun 2015 | US |
Number | Date | Country | |
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Parent | 14751081 | Jun 2015 | US |
Child | 14857521 | US |