The present disclosure relates generally to an optoelectronic device, and more particularly to a back surface illuminated (BSI) complementary metal oxide semiconductor (CMOS) image sensor.
CMOS image sensors are gaining in popularity over traditional charge-coupled devices (CCDs) due to certain advantages inherent in the CMOS image sensors. In particular, CMOS image sensors typically require lower voltages, consume less power, enable random access to image data, and may be fabricated with compatible CMOS processes.
CMOS image sensors utilize a photodiode array to convert light energy into electrical energy and can be designed to be illuminated from a front surface or from a back surface. The back surface illuminated (BSI) CMOS image sensors can optimize the optical path independent of the electrical wiring arrange and disturbance, such that the BSI CMOS image sensors can ultimately achieve higher quantum efficiency than the front surface illuminated CMOS image sensors that receive the incident light on the front side of semiconductor substrate which the electrical wiring layer is formed.
With the trend of size reduction of pixels of the BSI CMOS image sensors, each pixel receive lower amount of incident light and suffers more cross-talk with adjacent pixels. It is a demand to improve sensitivity and prevent cross-talk for further miniaturization requirements.
Accordingly, a back surface illuminated CMOS image sensor is provided. The back surface illuminated CMOS image sensor includes a first passivation layer disposed on a photodiode array; an oxide grid disposed on the first passivation layer and forming a plurality of holes exposing the first passivation layer; a color filter array including a plurality of color filters filled into the holes, wherein the oxide grid has a refractive index smaller than that of the plurality of color filters; and a metal grid aligned to the oxide grid, wherein the metal grid has an extinction coefficient greater than zero.
Accordingly, a back surface illuminated CMOS image sensor is provided. The back surface illuminated CMOS image sensor includes a plurality of unit pixels, each unit pixel includes a photodiode and at least one pixel transistor; a plurality of color filters on the unit pixels; a first passivation layer between the photodiodes and the color filters; an oxide grid including a trapezoid shape interposed between the color filters of the pixels; and a metal grid comprising a trapezoid shape aligned to the oxide grid, wherein the oxide grid has a refractive index smaller than that of the plurality of color filters, and wherein the metal grid has an extinction coefficient greater than zero.
A detailed description is given in the following embodiments with reference to the accompanying drawings.
The invention can be more fully understood by reading the subsequent detailed description and examples with references made to the accompanying drawings, wherein:
The following description is of the best-contemplated mode of carrying out the invention. This description is made for the purpose of illustrating the general principles of the invention and should not be taken in a limiting sense. For example, the formation of a first feature over, above, below, or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. The scope of the invention is best determined by reference to the appended claims.
It will be understood that although the terms first, second, third, etc., may be used herein to describe various elements, components, regions, layers, and/or sections, these elements, components, regions, layers, and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer, and/or section from another element, component, region, layer, and/or section. For example, a first element, component, region, layer, and/or section could be termed a second element, component, region, layer, and/or section without departing from the teachings of example embodiments.
The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” “includes,” and/or “including,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, and/or components.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and should not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Reference will now be made to example embodiments, which are illustrated in the accompanying drawings, wherein like reference numerals may refer to like components throughout.
A method for resolving the cross-talk issue is forming a metal grid disposed under color filters. The metal grid would absorb (or block) the incident light such that the incident light would not diffuse to the neighboring pixels. The cross-talk issue can be substantially reduced by the formation of the metal grid, but the quantum efficiency of the BSI CMOS image sensors is affected since a portion of the incident light absorbed by the metal grid cannot reach the photodiode array.
Embodiments according to the present disclosure disclose embodiments of a BSI CMOS image sensor which comprises a metal grid with an oxide grid for further enhancing the quantum efficiency while resolving the cross-talk, providing a high chief ray angle tolerance and improving sensitivity.
A first passivation layer 104 and a second passivation layer 106 may be disposed on the photodiode array 102. In an embodiment, the second passivation layer 106 may be disposed on the first passivation layer 104. The first passivation layer 104 and the second passivation layer 106 may be formed of the same or different materials. For example, the first and second passivation layers 104 and 106 may be formed of silicon oxide, silicon nitride, Ta2O5, HfO2, or a combination thereof. The first and second passivation layers 104 and 106 may function as an etch stop layer during the fabrication of the peripheral circuit (not shown). In some embodiments, the first passivation layer 104 can be omitted if it is permitted by the fabricating process. Alternatively, another passivation layer 118 or more passivation layers may be formed between the passivation layers 104 and 106 and the photodiode array 102.
An oxide grid 108 may be disposed on the second passivation layer 106. The oxide grid 108 may be arranged periodically around the unit pixels 100A and form a plurality of holes exposing the second passivation layer 106. A color filter array 110 comprising a plurality of color filters 110 is filled into the holes. In an embodiment, the oxide grid 108 may have tapered sidewalls, and therefore the color filters 110 may have reverse-tapered sidewalls. As shown in
In an embodiment, the top surfaces of the oxide grid 108 and the color filters 110 may be substantially level with each other. The oxide grid 108 may have a periodic interval 108P substantially equal to the width of the unit pixels 100A. The color filters 110 may at least comprise three primary colors, such as red, green and blue (R, G and B), and each of them may be arranged in any suitable combination. For example, referring to
In other words, the oxide gird 108 is a three-dimensional structure. The oxide grid 108 is made up of a series of intersecting perpendicular and horizontal axes for separating the adjacent color filters 110. In the cross-section view, the oxide grid 108 may be formed as a plurality of periodic parallel partitions, and the distance between two parallel partitions is substantially equal to the dimension of a unit pixel 100A.
A metal grid 112 may be embedded in the second passivation layer 106. For example, the metal grid 112 may stand on the first passivation layer 104 and align with the oxide grid 108. In addition, the metal grid 112 may be spaced apart from the oxide grid 108 and the color filters 110 by the second passivation layer 106 such that the oxide grid 108 may be protected by the second passivation layer 116. The metal grid 112 may be arranged periodically around the unit pixels 100A to prevent static electricity damage. The metal grid 112 may be tapered sidewalls (i.e.; having a trapezoid shape in the cross-section view). For example, the metal grid 112 may have a bottom surface wider than its upper surface, and the sidewalls of the metal grid may be inclined and have an angle of between about 50° and about 90° with the bottom of the metal grid. The metal grid 112 may have a height of between about 0.05 μm and about 1.0 μm. The metal grid 112 may have a bottom width of about 5.7% to about 30% of the periodic interval 108P of the oxide grid 108 (or the width of the unit pixels 100A). In an embodiment, the metal grid 112 may be formed of W, Cu, AlCu or a combination thereof.
In other words, the metal gird 112 is a three-dimensional structure. The metal grid 112 is made up of a series of intersecting perpendicular and horizontal axes and is aligned to the oxide grid 108. In the cross-section view, the metal grid 108 may be formed as a plurality of periodic parallel partitions.
The oxide grid 108 may have a refractive index greater than that of all of the color filters 110. The refractive index is a property of a material that changes the speed of light and is computed as the ratio of the speed of light in a vacuum to the speed of light through the material. When light travels at an angle between two different materials, their refractive indices determine the angle of transmission (refraction) of the light beam. In general, the refractive index varies based on the frequency of the light as well, thus different colors of light travel at different speeds. High intensities also can change the refractive index. In this embodiment, the color filters 110 of the RGB (or cyan, magenta, yellow or clear) may have different refractive indices, and the oxide grid 108 may have the refractive index smaller than that of either one of the color filters.
The metal grid 112 may have an extinction coefficient greater than zero for blocking the incident light diffusion. For example, the metal grid 112 may mainly block the incident light by absorbing it, and the oxide grid 108 may mainly block the incident light by reflecting it. The oxide grid 108 may reflect the incident light diffusion such that a portion of the incident light that may diffuse to neighboring pixels can be reflected back to the targeted unit pixels 100A. In addition, a portion of the incident light that may be absorbed by the metal grid 112 may be reflected by the oxide grid 108 before the incident light reaches the metal grid 112. Thus, by forming the oxide grid 108, the size of the metal grid 112 may be reduced without deteriorating the cross-talk, and a lower portion of the incident light may be absorbed by the metal grid 112. The BSI CMOS image sensor according to the present embodiment may have enhanced quantum efficiency with low cross-talk.
In addition, when compared to the conventional BSI CMOS image sensor (containing the metal grid only), the light-receiving area PA of the unit pixels 100A may not be reduced if the oxide grid 108 is not wider than the metal grid 112. In an embodiment, the oxide grid 108 may have a bottom width substantially equal to that of the metal grid 112. In addition, the light-receiving area PA of the unit pixels 100A may be enlarged since the size of metal grid 112 may be reduced.
A microlens structure 114 may be disposed on the color filter array 110 and the oxide grid 108 for focusing an incident light toward the photodiode array and reducing the incident light diffusion. An interconnection layer 116 may be formed on the back surface of the semiconductor substrate, independent of the optical path.
Referring to
A first passivation layer 104 may be disposed on the photodiode array 102. The first passivation layer 104 may be formed of silicon oxide, silicon nitride, Ta2O5, HfO2, or a combination thereof. The first passivation layer 104 may function as an etch stop layer during the fabrication of the peripheral circuit (not shown). In some embodiments, the first passivation layer 104 can be omitted if it is permitted by the fabricating process. Alternatively, another passivation layer 118 or more passivation layers may be formed between the first passivation layer 104 and the photodiode array 102.
An oxide grid 108 may be disposed on the passivation layer 104. The oxide grid 108 may be periodically arranged around the unit pixels 100A and form a plurality of holes exposing the first passivation layer 104. A color filter array 110 comprising a plurality of color filters 110 is filled into the holes. In an embodiment, the oxide grid 108 may have tapered sidewalls, and therefore the color filters 110 may have reverse-tapered sidewalls. For example, the oxide grid 108 may have a bottom surface wider than or equal to its top surface, and the color filters 110 may have a bottom surface narrower than its top surface. In an embodiment, the top surfaces of the oxide grid 108 and the color filters 110 may be substantially level with each other. The oxide grid 108 may have a periodic interval 108P substantially equal to the width of the unit pixels 100A. The color filters 110 may at least comprise three primary colors, such as red, green, and blue (R, G and B), with each arranged in any suitable combination.
A metal grid 212 may be embedded in the oxide grid 108. For example, the metal grid 212 may stand on the first passivation layer 104 and be surrounded by the oxide grid 108. The oxide grid 108 may have a bottom width wider than that of the metal grid 212 such that the metal grid 212 is spaced apart from the color filter array 110 by the oxide grid 108. The metal grid 212 may also have a trapezoid shape with sidewalls having a slope similar to the sidewalls of the oxide grid 108. The metal grid 212 may have a height smaller than that of the oxide grid 108. For example, the metal grid may have a height of between about 0.05 μm and about 1.0 μm. The metal grid 212 has a bottom width of about 5.7% to about 20% of the periodic interval 108P of the oxide grid 108 (or the width of the unit pixels 100A). In an embodiment, the metal grid 212 may be formed of W, Cu, AlCu or a combination thereof.
The oxide grid 108 may have a refractive index smaller than that of all of the color filters 110. In addition, the metal grid 212 may have an extinction coefficient greater than zero for blocking the incident light diffusion. For example, the metal grid 212 may mainly block the incident light by absorbing it, and the oxide grid 108 may mainly block the incident light by reflecting it. In this embodiment, the portion of the incident light that is not reflected by and penetrates into the oxide grid 108 may be absorbed by the metal grid 212. In addition, the BSI CMOS image sensor may have a reduced total thickness since the metal grid 212 is embedded in the oxide grid 108. Thus, the BSI CMOS image sensor may have high quantum efficiency and low cross-talk with a reduced total thickness.
A microlens structure 114 may be disposed on the color filter array 110 and the oxide grid 108 for focusing an incident light toward the photodiode array 102 and reducing the incident light diffusion. An interconnection layer 116 may be formed on the back surface of the semiconductor substrate, independent of the optical path.
Referring to
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In other embodiments, the color filters and the second passivation layer may have the same refractive index with a flat interface between the color filters and the second passivation layer, as shown in
In some embodiments, to enhance the quantum efficiency and incident light flux of the photodiodes, the refractive index of the passivation layers and the microlens array may also be varied.
A first passivation layer 104 and a second passivation layer 106 may be disposed on the photodiode array 102. In some embodiments, an interconnection layer 116 may be formed on the back surface of the photodiode array, independent of the optical path. In an embodiment, the second passivation layer 106 may be disposed on the first passivation layer 104. The first passivation layer 104 and the second passivation layer 106 may be formed of the same or different materials. For example, the first and second passivation layers 104 and 106 may be formed of silicon oxide, silicon nitride, aluminum oxide, Ta2O5, HfO2, or a combination thereof. The first and second passivation layers 104 and 106 may function as an etch stop layer during the fabrication of the peripheral circuit (not shown). In some embodiments, the first passivation layer 104 can be omitted if it is permitted by the fabricating process. Alternatively, another passivation layer 118 or more passivation layers may be formed between the passivation layers 104 and 106 and the photodiode array 102.
A color filter array 110 comprising a plurality of color filters 110 is formed on the second passivation layer 106. Each of the color filters 110 corresponds to one of the photodiodes (not shown) of the photodiode array 102. The color filters 110 may be formed as a grid and have spaces therebetween. In an embodiment, the color filters 110 may have substantially vertical sidewalls (e.g., about 85° to about 100°). In another embodiment, the color filters may have reverse-tapered sidewalls, and each of the color filters 110 may have a bottom surface narrower than or equal to its top surface.
The color filters 110 may at least comprise three primary colors, such as red, green, and blue (R, G and B), arranged in any suitable combination. For example, the color filters 110 may arranged according to arrangement shown in
A first grid 730 is filled into the spaces between the color filters 110 and stands on the second passivation layer 106. From the top view, (e.g., referring to
The first grid 730 surrounds a lower portion of the sidewalls of the color filters 110. In some embodiments, the first grid 730 has a height lower than that of the color filters 110. The first grid 730 may have a rectangular shape in the cross-sectional view, as shown in
The second grid 732 is filled into the remaining spaces between the color filters 110 and stands on the first grid 730. In some embodiments, the second grid 732 may have a first portion 732a surrounding an upper portion of the sidewalls of the color filters 110 and a second portion 732b extending from the top of the first portion 732a of the second grid 732. The top of the first portion 732a may be higher than or level with the top surface of the color filters 110. The second portion 732b of the second grid 732 may have a plurality of microlens units aligned with the color filters 110. The microlens units may form a microlens array of the BSI CMOS image sensor. The microlens array of the BSI CMOS image sensor is integrated with the spacers, such as the first portion 732a of the second grid 732, between the color filter 110. The microlens array of the BSI CMOS image sensor is used to focus incident light to the photodiode array 102 while reducing the incident light diffusion.
In some embodiments, the second grid 732 may have a refractive index that is higher than that of the first grid 730 but lower than that of all the color filters 110. In other embodiments, the second grid 732 has a refractive index that is substantially equal to or lower than the refractive index of the first grid 730, according to the desired optical path directed to the photodiodes. For example, the second grid 732 may be formed of a polymer material doped with a dopant which is used for tuning (e.g., reducing) the refractive index to the desired value. The polymer material may include polyamide, polyimide, polystyrene, polyethylene, polyethylene terephthalate, polyurethane, polycarbonate, polymethyl methacrylate (PMMA) or combinations thereof. The dopant may be pigments or dyes. The dopant may have an average diameter ranging from about 20 nm to 200 nm. For example, the pigments or dye may include a black color. In some embodiments, the pigments or dye include carbon black, titanium black or combinations thereof.
A metal grid 112 may be embedded in the second passivation layer 106. For example, the metal grid 112 may stand on the first passivation layer 104 and align with the first grid 730. In addition, the metal grid 112 may be spaced apart from the first grid 730 and the color filters 110 by the second passivation layer 106 such that the oxide grid 108 may be protected by the second passivation layer 116. The metal grid 112 may be arranged periodically around the unit pixels 100A to prevent damage from static electricity. The metal grid 112 may have tapered sidewalls (i.e., having a trapezoidal shape in the cross-sectional view).
The metal grid 112 may have an extinction coefficient that is greater than zero for blocking the incident light diffusion. For example, the metal grid 112 may mainly block the incident light by absorbing it, and the grids 730 and 732 may mainly block the incident light by reflecting it.
Referring to
The second portion 830b of the grid 830 may have a plurality of microlens units aligned with the color filters 110. The microlens units may form a microlens array of the BSI CMOS image sensor. The second portion 830b of the first grid 730 may have a height of about 50% to about 80% of the periodic interval 108P. The microlens array of the BSI CMOS image sensor is integrated with the spacers, such as the first portion 830a of the grid 830, between the color filters 110. In some embodiments, the grid 830 has a refractive index that is lower than about 1.46 and that of all the color filters 110 (including R, G and B). In some embodiments, the grid 830 may have a refractive index that is lower than about 1.2. In some embodiments, the grid 830 may include the same material as the first grid 730 as described above in the preceding embodiments.
Referring to
In some embodiments, the second grid 932 may have a refractive index that is higher than that of the first grid 730 but lower than that of the color filters 110. In other embodiments, the second grid 932 has a refractive index that is substantially equal to or lower than the refractive index of the first grid 730, according to the desired optical path directed to the photodiodes. For example, the second grid 932 may include the same material as the second grid 732 as described above in the preceding embodiments.
A microlens structure 114 is formed on the color filters 110 and the second grid 932. The refractive index of the microlens structure 114 may be suitably varied according to the optical requirements of the BSI CMOS image sensor. The microlens structure 114 may have a refractive index either higher or lower than 1.47. The microlens structure 114 may have a height of about 50% to about 80% of the periodic interval 108P.
Referring to
In some embodiments, the grid 1030 may have a lower refractive index than that of the color filters 110. For example, the grid 1030 may have a refractive index that is lower than about 1.46. In some embodiments, the grid 1030 may have a refractive index that is lower than about 1.2. For example, the grid 1030 may include the same material as the first grid 730 as described above in the preceding embodiments.
A microlens structure 114 is formed on the color filters 110 and the second grid 932. The refractive index of the microlens structure 114 may be suitably varied according to the optical requirements of the BSI CMOS image sensor. The microlens structure 114 may have a refractive index either higher or lower than 1.47. In an embodiment, the microlens structure 114 may comprise organic material, inorganic compound or intermetallic compound. The microlens structure 114 may have a height of about 50% to about 80% of the periodic interval 108P.
When compared to the conventional BSI CMOS image sensor, the spacers between the color filters of the BSI CMOS image sensor according to the present disclosure are formed of a grid with an ultra-low refractive index. Therefore, the fraction of total reflection of the incident light may be increased. Photo-crosstalk between adjacent pixel units may be reduced, and the intensity of the incident light directed to the photodiodes may be enhanced. The performance of the BSI CMOS image sensor may be improved with enhanced quantum efficiency.
In addition, in some embodiments of the present disclosure, since the microlens array and the spacers of the BSI CMOS image sensor have the same refractive index and are integrated with each other, one or more refractions can be obviated, and the process of adhering an additional microlens array to the color filters may be omitted. The BSI CMOS image sensor is therefore simply fabricated and cost-effective while having large incident light flux.
In some embodiments, a microlens structure having a relatively higher refractive index has a relatively lower height when compared to a microlens structure having a relatively lower refractive index. It is easier to fabricate the microlens structure of the relatively higher refractive index by using the microlens structure having the relative refractive index. In addition, the sensitivity may be enhanced due to the total height of the BSI CMOS image sensor is relatively lower. In other embodiments, by using the microlens structure having a relatively lower refractive index, one or more refractions can be obviated can be obviated because the refraction indexes of the microlens structure and the spacers are increased along the travelling direction of the incident light.
In addition to the embodiments described above, the BSI CMOS structure according to the present disclosure may be varied within the scope of the present disclosure. For example, the BSI CMOS structure shown in
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While the invention has been described by way of example and in terms of the preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. On the contrary, it is intended to cover various modifications and similar arrangements (as would be apparent to those skilled in the art). Therefore, the scope of the appended claims should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements.
This application is a Continuation-In-Part of application Ser. No. 13/895,819, filed on May 16, 2013, the entirety of which is incorporated by reference herein.
Number | Date | Country | |
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Parent | 13895819 | May 2013 | US |
Child | 14096440 | US |