Patent Application
20180031163
The present invention generally relates to melters of hot melt adhesive systems and, more particularly, to transfer devices and systems for transferring bulk amounts of unmelted hot melt adhesive particulate, such as from bulk storage to a melt section, as well as valve devices and methods used with these devices and systems.
Hot melt adhesive systems have many applications in manufacturing and packaging. For example, thermoplastic hot melt adhesives are used for carton sealing, case sealing, tray forming, pallet stabilization, nonwoven applications including diaper manufacturing, and many other applications. Hot melt adhesives often come in the form of solid or semi-solid pellets or pieces, which can be generally referred to as adhesive particulate(s). These hot melt adhesive particulates are melted into a liquid form by a melter, and the liquid hot melt adhesive is ultimately applied to an object such as a work piece, substrate or product by a dispensing device suitable to the application.
A supply of hot melt adhesive particulate must be maintained and delivered to the melter in order for the melter to produce the liquid hot melt adhesive used by the dispensing device. For example, it is known for a person to employ a scoop or bucket to retrieve hot melt adhesive particulates from a bulk supply, and to deliver those particulates to the melter. Typically, this involves filling a hopper or other container associated with the melter one scoop of hot melt adhesive particulate at a time. This requires the person to handle the hot melt adhesive particulate closely, which may be undesirable because hot melt adhesive dust may be stirred up during handling. In addition, transferring hot melt adhesive particulate in this manner is prone to waste caused by spillage, especially if the bulk supply is positioned away from the melter, in which case the person must hand-carry scoops of hot melt adhesive particulate from the bulk supply to the melter.
It is also known to use wheeled containers, such as trash can-like storage containers having two wheels at the rear thereof (referred to as totes or wheeled container), as intermediate storage containers for hot melt adhesive particulate used in the pneumatic transfer of the adhesive particulate to the melter. For example, hot melt adhesive particulate may be received from a supplier in a box, and then transferred by a person to the wheeled container. The person may then move the wheeled container to a suitable location. However, moving this type of wheeled container requires the operator to tilt the container backwardly and support the weight of the container in a balanced manner while moving. This requires that the person have sufficient strength and coordination to handle the wheeled container. Such an approach also requires a person to handle the adhesive materials closely when transferring the materials from the box to the wheeled container. This approach also has risks of waste caused by spillage, whether during the transfer into the wheeled container or when moving the container. For example, if such wheeled containers are not properly balanced during moving, the hot melt adhesive particulate contained therein could spill out. In an extreme case, such a wheeled container could tip over, causing substantial spillage of the hot melt adhesive particulate.
Therefore, there is a need for improvements in melters and bulk adhesive transfer devices and systems that address one or more of the drawbacks discussed above, especially those relating to handling and transferring hot melt adhesive material particulate, such as between bulk storage units and melters.
Embodiments of the invention are directed to knife gate valve devices, bulk adhesive transfer devices, melters, and associated methods for controlling flow of adhesive particulates and/or supplying hot melt adhesive particulates to an adhesive melter. For example, in one embodiment a knife gate valve device is configured to be selectively operated so as to control the flow of hot melt adhesive particulate therethrough. The valve device includes a first plate having a plurality of first apertures and a second plate having a plurality of second apertures. The first and second plates are mounted for movement relative to one another so that the first and second apertures cooperate together by selectively aligning with one another to define a plurality of ports forming flow paths for the adhesive particulate through the valve device. The first and second plates move so as to sequentially open and sequentially close the plurality of ports during movement between open and closed positions.
The knife gate valve device in some embodiments includes first apertures each defining different opening sizes and second apertures each defining the same size, so as to enable the sequential opening and closing of the plurality of ports during relative movement of the first and second plates. The sequential opening and closing avoids multiplying the force or torque that must be applied to move the valve device between open and closed positions based on the adhesive particulate located within each of the plurality of ports. In another aspect, the second plate includes a handle so that an operator can manually rotate the second plate relative to the first plate between the open and closed positions. In some of these rotating plate embodiments of the valve, the first apertures include first aperture side edges and the second apertures include second aperture side edges angled differently than the first aperture side edges. As a result, when the first and second plates rotate relative to one another, the first and second aperture side edges pass over each other at an angle so as to define a scissor-like action for opening and closing the plurality of ports. The scissor-like opening and closing action tends to push adhesive particulate out of the way rather than pinching and splitting the adhesive particulate, which could lead to increased torque required to move the valve device between open and closed positions. The knife gate valve device may be incorporated into a bulk adhesive transfer system or a melter, in accordance with some aspects.
According to another embodiment of the invention, a method of controlling flow of adhesive particulate uses a knife gate valve device as described above. The method includes closing the knife gate valve device by moving the second plate relative to the first plate to a closed position in which the pluralities of first and second apertures are misaligned with one another to block flow of adhesive particulate. The knife gate valve device is opened by moving the second plate relative to the first plate to an open position in which each of the plurality of first apertures is aligned with a corresponding one of the plurality of second apertures, thereby forming a plurality of ports for adhesive particulate flow. The method also includes sequentially opening and sequentially closing the plurality of ports as the second plate moves relative to the first plate between the open and closed positions.
In another embodiment, a transfer device is configured to move adhesive particulate from a bulk supply to a melter. The transfer device includes a container configured to hold a supply of the adhesive particulate from the bulk supply and an outlet associated with container. The outlet is configured to be opened and closed to control flow of the adhesive particulate out of the container. A docking structure defines the outlet and is configured to selectively dock to at least one of: a part of the melter and an intermediate storage device proximate to the melter. The container and the outlet collectively define a moveable unit configured to be moved by an operator to the part of the melter or the intermediate storage device so as to selectively supply adhesive particulate to the melter, and configured to be moved away from the part of the melter or the intermediate storage device when the container is emptied of adhesive particulate by the melter. In one embodiment, the transfer device is part of the melter.
In one aspect, the container of the transfer device is a hopper of the melter, thereby enabling the hopper of the melter to be removed while the melter continues to operate to melt and supply liquid adhesive. It will be understood that the transfer device may be refilled at the bulk supply and re-docked to the melter after refilling, or alternatively, a different transfer device loaded with adhesive particulate may be docked in place of the original emptied transfer device. In another aspect, the transfer device also includes a framework supporting the container and including at least one wheel that enables rolling movement of the transfer device along a surface without requiring manual lifting of the adhesive particulate by the operator. This version of a transfer device collectively defines a mobile bin that may be selectively docked directly to a melter in some embodiments, and may be selectively docked to a buffer unit defining the intermediate storage device in other embodiments. Regardless of how the mobile bin is docked to structure at the melter, the mobile bin can advantageously be selectively removed for refilling or replacement while the melter continues to operate. The transfer device may be incorporated in a bulk adhesive transfer system and/or a melter.
In accordance with another embodiment, a melter is configured to supply liquid adhesive. The melter includes an inlet defining a docking structure configured to selectively dock to an outlet of a transfer device filled with adhesive particulate, and a melt section configured to receive adhesive particulate from the inlet. The melt section applies heat to the adhesive particulate to melt the adhesive particulate into liquid adhesive. The docking structure enables disconnection and removal of the transfer device from the inlet so that the transfer device may be replaced or refilled while the melt section continues operating.
Another embodiment of the invention provides a method for supplying adhesive particulate from a bulk supply to a melter using a transfer device as described above. To this end, the method includes moving the transfer device from the bulk supply towards the melter when the container is filled with adhesive particulate. The transfer device is aligned with an inlet of the melter, and the outlet is opened such that adhesive particulate is directed from the container and through the outlet towards the melter. For example, the outlet of the transfer device may be defined by a docking structure, and the alignment includes docking the transfer device to the melter.
According to still another embodiment of the invention, a method of providing unmelted hot melt adhesive particulates to a melter device is provided. The method includes directing unmelted hot melt adhesive particulates from a bulk supply to a mobile bin, and moving the mobile bin to a position above a buffer unit. The method further includes operating a valve on the mobile bin and allowing unmelted hot melt adhesive particulates to flow out of the mobile bin and into the buffer unit, and directing unmelted hot melt adhesive particulates from the buffer unit to the melter device.
According to another embodiment of the invention, a hot melt adhesive system is provided and includes a bulk supply containing a bulk amount of unmelted hot melt adhesive particulates, and a mobile bin configured to receive unmelted hot melt adhesive particulates from the bulk supply. The system further includes a buffer unit configured to receive unmelted hot melt adhesive particulates from the mobile bin and to hold a supply of unmelted hot melt adhesive particulates. The mobile bin and the buffer unit are configured such that the mobile bin is moved into position above the buffer unit to transfer unmelted hot melt adhesive particulates from the mobile bin to the buffer unit. The system further includes at least one hot melt adhesive melter device configured to melt unmelted hot melt adhesive particulates into a liquid hot melt adhesive material and being operatively coupled with the buffer unit.
According to another embodiment of the invention, a method of providing unmelted hot melt adhesive particulates to a melter device is provided. The method includes directing unmelted hot melt adhesive particulates from a bulk supply to a mobile bin, and moving the mobile bin to a position proximate to the melter device. The method further includes docking the mobile bin to the melter device, and directing unmelted hot melt adhesive particulates from the mobile bin to the melter device.
According to another embodiment of the invention, a hot melt adhesive system is provided and includes a bulk supply containing a bulk amount of unmelted hot melt adhesive particulates. The system further includes a mobile bin configured to receive unmelted hot melt adhesive particulates from the bulk supply, and at least one hot melt adhesive melter device configured to melt unmelted hot melt adhesive particulates into a liquid hot melt adhesive material. The mobile bin is further configured to be selectively docked to the melter device such that an outlet of the mobile bin is positioned proximate to an inlet of the melter device such that unmelted hot melt adhesive particulates can flow out of the outlet of the mobile bin and into the inlet of the melter device.
Various additional features and advantages of the invention will become more apparent to those of ordinary skill in the art upon review of the following detailed description of the illustrative embodiments taken in conjunction with the accompanying drawings.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with a general description of the invention given above, and the detailed description of the embodiments given below, serve to explain the principles of the invention.
Referring to
As shown most generally in
The bulk supply 12 includes a container 20 supported by a frame 22. The container 20 is configured to hold, or contain, a bulk amount of adhesive particulate. For example, in the embodiment shown, the container 20 is in the form of a large flexible bag, such as a Super Sack® container. Other types of storage containers may be used in alternative embodiments of the bulk supply 12. Regardless of the type of container 20 used, the bulk supply 12 includes an outlet 24, and the adhesive particulate may be gravity fed to the outlet 24. Optionally, the container 20 may be reusable, and may be replenished with additional supplies of adhesive particulate, as may be required as the bulk amount of adhesive particulate therein is depleted.
The container 20 of the bulk supply 12 includes an outlet 24, and a valve 26 is associated with the outlet 24. The valve 26 is configured to selectively control the flow of adhesive particulates out of the container 20 through the outlet 24. The bulk supply 12 may also include a tapered transfer funnel 27 as shown in
Optionally, an alignment guide 28 (most easily seen in
In this embodiment, the mobile bin 14 is configured to receive adhesive particulate from the bulk supply 12, and to transfer and deliver those adhesive particulate to the buffer unit 16. Referring particularly to
The container 40 includes a body 50 having a generally drum shaped first portion 52 and a generally inwardly tapered second portion 54 extending downwardly therefrom. The drum shaped first portion 52 is generally cylindrical between an open top of the container 40 and the tapered second portion 54. The container 40 defines an inlet 56 formed in an upper region of the first portion 52 and an outlet 58 formed in a lower region of the second portion 54. The inlet 56 is configured to receive adhesive particulate from the bulk supply 12 and the outlet 58 is configured to communicate adhesive particulate from the container 40 to the buffer unit 16 in this embodiment. The body 50 is configured to direct adhesive particulates toward the outlet 58. Similar to the valve 26 provided at the outlet 24 of the bulk supply 12, a valve 60 is associated with the outlet 58 of the container 40 to selectively control the flow of adhesive particulate out of the mobile bin 14.
As shown in
Therefore, a first part of the operation of the bulk adhesive transfer system 10 is shown in
Now with reference to
The buffer bin 70 includes a housing 75 having a generally D-shaped cross section along its length from top to bottom, with the housing 75 supported so as to be positioned above a platform 76 situated on the surface S. The buffer bin 70 may also include a lid member 77 pivotally coupled to the housing 75 and configured to move between an open position (shown in
The buffer bin 70 is configured to be mated with the container 40 of the mobile bin 14. To this end, the buffer bin 70 may include a lift mechanism 78 associated with the platform 76 and that is configured to move the buffer bin 70 upwardly into contacting engagement with the container 40, as described below in connection with
The buffer bin 70 includes a sloped internal plate 80 surrounded by the housing 75 and configured to direct adhesive particulate contained therein toward the at least one outlet 74. Optionally, an agitation device 82 may be operatively coupled with the sloped internal plate 80 for agitating adhesive particulates thereon to cause flow of the fluidized adhesive particulate down the sloped internal plate 80 and towards the at least one outlet 74. In some embodiments, the agitation device 82 may be configured to vibrate the sloped internal plate 80, although other types of agitation may also be used in other embodiments of the buffer bin 70.
Similar to the container 40 of the mobile bin 14, the buffer bin 70 also includes one or more viewing windows 84 that allow the level or amount of adhesive particulate in the buffer bin 70 to be viewed. It will be understood that the buffer bin 70 may also include a level sensor (not shown) for providing an indication to the operator when the level of adhesive particulate in the buffer bin 70 is low and needs refilling. Also, the buffer bin 70 includes a flow control plate 86 (visible through the window 84 in
Optionally, the buffer unit 16 can further include a pneumatic transfer pump 90 (or some other analogous element) configured for moving adhesive particulate from the at least one outlet 74 to the melter device 18. In this regard, the pneumatic transfer pump 90 uses pressurized air to produce vacuum and positive pushing forces that move adhesive particulate out of a storage device (in this case, the buffer bin 70) and through hosing or some other conduit leading directly to the melter device 18 as well understood in the adhesive dispensing art. Also optionally, an alignment guide 92 can be associated with the buffer unit 16 to aid in aligning the mobile bin 14 with respect to the buffer bin 70. While different alignment guides may be used, one example of an alignment guide 92 is shown positioned on the surface S generally surrounding the platform 76 and includes side rails 94a, 94b, a stop rail 96, and a front rail 98. Therefore, the alignment guide 92 is used similarly to the alignment guide 28 described above for guiding movement of the wheels 46 on the mobile bin 14 when an operator positions the mobile bin 14 on top of the buffer unit 16.
A second part of the operation of the bulk adhesive transfer system 10 is shown in
Once the mobile bin 14 is appropriately positioned, the valve 60 of the mobile bin 14 is opened to direct adhesive particulate from the container 40 of the mobile bin 14 into the buffer bin 70 of the buffer unit 16. In particular, adhesive particulate are allowed to flow by gravity feed out of the outlet 58 of the container 40 and into the inlet 72 of the buffer bin 70. Before opening the valve 60, the buffer bin 70 may be mated with the container 40 by moving the buffer bin 70 upwardly (e.g., disengaging the air cylinder 78b so as to allow the compression springs 78a to force the buffer bin 70 from the spaced apart configuration shown in
Once the buffer bin 70 has been substantially filled, the valve 60 may be closed so that the mobile bin 14 can be moved away to other buffer units 16 or back to the bulk supply 12 when necessary. Alternatively, the mobile bin 14 may remain in position to continue feeding adhesive particulate into the buffer unit 16 until the mobile bin 14 is emptied. The valve 60 is preferably provided with multiple ports that sequentially open and close with a scissor-like interface at the ports to reliably ensure flow of adhesive particulate through the valve 60 when opened and to reliably cut through a column of stacked adhesive particulate without jamming or blocking during closing. One exemplary embodiment of the valve 60 and its specific operational functionality is described below in connection with
After the buffer unit 16 is filled with adhesive particulate, this adhesive particulate can be directed to the melter device 18. While the adhesive particulates are in the buffer bin 70 and before they are directed to the melter device 18, the adhesive particulates can be agitated and/or fluidized for flow within the buffer bin 70 by the agitation device 82. In particular, the agitation device 82 can be used to vibrate the sloped internal plate 80, thereby agitating the adhesive particulates on and above the plate 80 as the adhesive particulates are directed toward the at least one outlet 74 of the buffer bin 70. The vibrational energy may also be transmitted to the housing 75 of the buffer bin 70 to further encourage movement of the adhesive particulate towards the at least one outlet 74. As described above, the gap defined by the flow control plate 86 and the vibrating/agitating plurality of pins 88 in the buffer bin 70 discourage large clumps of adhesive particulates from clogging the at least one outlet 74.
The pneumatic pumps 90 are actuated on demand for more adhesive at the melter device 18, and the adhesive particulate near the at least one outlet 74 is forced out of the buffer bin 70 and to the melter device 18 by the pneumatic pumps 90. Although the agitation device 82 may be operated more or less frequently, in a typical operation the agitation device 82 is run concurrently with or shortly after the pneumatic pumps 90 remove adhesive particulate from the buffer bin 70, thereby encouraging more fluidized adhesive particulate to flow into the space adjacent the at least one outlet 74. Once the buffer bin 70 runs low on adhesive particulate, the operator may move the mobile bin 14 back into position (if it was moved away) and re-open the valve 60 to refill the buffer bin 70. Accordingly, the melter devices 18 are reliably provided with adhesive particulate on demand by the buffer unit 16, and the buffer unit 16 is filled by a transfer device in the form of a mobile bin 14 that removes many of the risks of spilling adhesive, contaminating adhesive, and exposing an operator to adhesive dust when transferring adhesive particulate from the bulk supply 12 to the melter devices 18.
Consequently, this first embodiment of the bulk adhesive transfer system 10 enables a reliable supply of adhesive particulate to be delivered through the buffer unit 16 and to the melter device(s) 18 on demand. An operator can transfer the adhesive particulate from the bulk supply 12 to the buffer unit 16 and the melter devices 18 using the mobile bin 14, which is configured for easy movement on wheels and spill-free use during filling at the bulk supply 12 and during emptying at the buffer unit 16. The risks of operator exposure to adhesive dust and adhesive contamination are also minimized using this bulk adhesive transfer system 10. It will be understood that one or more of the components of the system 10 may be modified in other embodiments, specifically the transfer device as described in connection with
Referring next to
With particular reference to the exploded view in
Therefore, the outermost peripheral portion 114a of the second plate 114 is sandwiched between the collar 116 and the outermost peripheral portion 112a of the first plate 112. As a result, flow of adhesive particulate through the rotary knife gate valve 110 must pass through each of the first and second plates 112, 114 during flow movement through the valve 110. The second plate 114 is mounted for free rotation about the central axis CA relative to the first plate 112, which is the movement that enables the various ports described below to be sequentially opened and closed. It will be understood that different fasteners or mechanisms may be provided to assemble the plates 112, 114 and collar 116 in other embodiments of the valve 110.
With continued reference to
The second plate 114 also includes a plurality of second apertures designated 120a, 120b, 120c, and 120d. These apertures are generally radially arranged in a circular pattern around the second plate 114 and have frustum shaped openings (e.g., a truncated triangular wedge shape) for flow through the second plate 114, with a larger base of the frustum shape located proximate to the outermost peripheral portion 114a of the second plate 114 and a smaller base of the frustum shape located proximate to the center of the second plate 114. The apertures 120a, 120b, 120c, and 120d in the second plate 114 are all generally the same size. In this regard, the relative size of the wedge shaped apertures 120a, 120b, 120c, 120d may also be defined by the arc length or arc angle β extending/spanning between the opposing side edges 120s (e.g., the side edges 120s extending between the smaller base of the frustum shape and the larger base of the frustum shape), this angle β being identical for each of the apertures 120a, 120b, 120c, 120d.
The apertures 118a, 118b, 118c, and 118d in the first plate 112 and the apertures 120a, 120b, 120c, and 120d in the second plate 114 respectively cooperate to define a plurality of ports 122a, 122b, 122c, and 122d. Particularly, the ports 122a, 122b, 122c, 122d are formed/opened when an aperture of the first plate 112 is aligned with an aperture of the second plate 114, and the ports 122a, 122b, 122c, 122d are closed when the apertures of the first and second plates 112, 114 are misaligned. As shown in
Because the apertures 118a, 118b, 118c, 118d are differently sized, as discussed above, when the first and second plates 112, 114 are rotated relative to each other, the ports 122a, 122b, 122c, and 122d are sequentially opened or closed. For example,
To this end, the next position of the valve 110 during a closing operation is shown in
Consequently, the rotary knife gate valve 110 of the illustrated embodiment also includes a handle 130 projecting radially outward beyond the outermost peripheral portion 114a of the second plate 114 to allow an operator to manually rotate the second plate 114 relative to the first plate 112. In addition, the collar 116 can include a locating notch 132 that receives and retains the handle 130 when all the ports 122a, 122b, 122c, and 122d are closed (e.g., when the valve 110 is in the closed position), as shown in
Also as shown by the progressive sequence of positions defined by the valve 110 during closing in
As noted above, the rotary knife gate valve 110 can be used for either or both of the valves 26, 60 at the bulk supply 12 and at the mobile bin 14. Therefore, operation of those valves 26, 60 would include sequentially opening and sequentially closing the ports 122a, 122b, 122c, and 122d with the advantageous scissor-like action described above. In some instances, for example, such a valve could be used to interrupt a moving or nonmoving amount of adhesive particulate extending through the valve 110. For example, if the valve 110 were used on the mobile bin 14, the valve 110 might be used to close the ports 122a, 122b, 122c, and 122d before all the adhesive particulate are removed from the mobile bin 14 into the buffer unit 16. To this end, the valve 110 shown in these FIGS. advantageously enables easy manual opening and closing operation even when the valve 110 must effectively cut through a column of stacked adhesive particulate extending between the mobile bin 14 and the buffer unit 16, or between the bulk supply 12 and the mobile bin 14.
As briefly discussed above, several alternative arrangements for transferring the adhesive particulate from a bulk supply to melt sections of melters are possible in accordance with the scope of this disclosure. To this end, the transfer device defined by the mobile bin 14 in the first embodiment of
With particular reference to
Additionally, the mobile bin 150 of this embodiment includes a valve 166 located at the outlet 160 of the container 152 and configured to selectively open and close the outlet 160 to control the flow of adhesive particulate out of the container 152. The valve 166 functions to close the outlet 160 of the mobile bin 150 whenever the mobile bin 150 is being moved, such as between the bulk supply 12 and the melt section 200, and this closure of the outlet 160 prevents adhesive particulate from the container 152 from being spilled during the movement of the adhesive particulate in the mobile bin 150. It will be understood that alternative mechanisms for opening and closing the outlet 160 may be provided in other embodiments of the transfer device defined by the mobile bin 150. Optionally, the valve 166 may be configured to automatically close when the mobile bin 150 is not docked with the melt section 200, and to automatically open when the mobile bin 150 is docked with the melt section 200. However, the valve 166 could be configured to be manually actuated between open and closed positions as well. Advantageously, the valve 166 includes a rotary knife gate valve as described above with reference to
The mobile bin 150 in this embodiment of the melter 140 is used in a generally similar manner as the mobile bin 14 discussed above. Once the mobile bin 150 receives adhesive particulate from the bulk supply 12, it is moved to a position proximate to the melt section 200, as shown in
As described in U.S. Patent Application Publication No. 2014/0102858, incorporated by reference above, the feeder element 202 includes internal agitation structure (not shown) configured to agitate any flow of adhesive particulate out of the outlet 160 to force this flow to move through a projection 204 of the feeder element 202 aligned with a top opening 206 in a heated portion 208 of the melt section 200. Also as described in detail in U.S. Publication 2014/0102858 (above), the top opening 206 includes an optional shroud 210 for guiding the flowing adhesive particulate from the projection 204 into the heated portion 208, where a heater grid or some other known heater structures are used to apply heat and melt the adhesive particulate into liquid adhesive which is then provided to dispensing guns or other similar elements by the melt section 200. Therefore, in the embodiments in which the mobile bin 150 is docked with the melt section 200, the feeder element 202 defines a docking structure at an inlet of the melt section 200 so as to enable selective disconnection and removal of the mobile bin 150 from the melt section 200. This disconnection and removal may be desired when the container 152 is emptied of adhesive particulate by the melt section 200 or even before the container 152 is emptied, if so desired. Advantageously, the melt section 200 continues operating to melt adhesive particulate and supply liquid adhesive even when the mobile bin 150 is undocked from the melt section 200. The mobile bin 150 can be refilled or replenished with adhesive particulate at the bulk supply 12 and replaced, or a similar second mobile bin 150 filled with adhesive particulate can be docked to the melt section 200 to replace the empty initial mobile bin 150, all without interrupting operation of the melt section 200.
When the container 152 of the mobile bin 150 operates as a hopper of the melter 140 as shown in these FIGS., it will be understood that the hopper is preferably unheatred, but may be heated without departing from the functionality of this embodiment of the invention. The removable hopper concept for a melter 140 improves the functionality of this and other melters 140 by avoiding the problems with hand scoop-based manual filling of known hoppers rigidly connected to known melters while eliminating the need for pneumatic transfer or filling devices. Furthermore, the removable hopper or transfer device can be even further simplified or modified in other embodiments, such as those described below in connection with
As shown in phantom in
In some versions of this embodiment, the container 152 (and possibly the feeder element 202 as described below) is selectively separable from the framework 154 and the remainder of the mobile bin 150. For example, the framework 154 having wheels 156 can be used to transport the container 152 to and from the bulk supply 12, so that adhesive particulates can be put into the container 152. Once the container 152 are docked with the melt section 200, the framework 154 can optionally be separated from the container 152 and moved away therefrom. In such versions of this embodiment, it is unnecessary to fit the entire framework 154 inside the enclosure 212 of the melt section 200. In view of the simplified mechanism (e.g., the mobile bin 150) for transferring the adhesive particulate from the bulk supply 12 to the melt section 200, this embodiment of the melter 140 provides the same benefits described above as the first embodiment, including but not limited to minimized risk of operator exposure to adhesive dust and minimized risk of adhesive contamination or spillage during transfer.
With reference to
A slightly modified embodiment of the transfer device 350 defining part of a melter is shown in
Consequently, in each of the embodiments of the bulk adhesive transfer system or device described above, one or more mechanisms that may be described as defining a transfer assembly are provided to help transfer and control flow of adhesive particulate between a bulk supply 12 and a melter (and indeed, may define a part of the melter). For example, the first embodiment of the transfer system 10 includes a transfer assembly having the valve 26, the mobile bin 14, and the buffer unit 16 in combination. Regardless of the particular structures defining the transfer assembly, these mechanisms avoid the need for an operator to manually transfer adhesive particulate from one remote location to another using manual scoops of adhesive or wheeled totes that may be difficult to control when completely filled. Accordingly, the risks of operator exposure to adhesive dust and the risks of adhesive spillage and contamination during transfer to the melter are minimized when using any of the bulk adhesive transfer systems or devices. Furthermore, the use of the removable transfer devices enables continuous operation of melter even during a refilling or replacement operation.
While the present invention has been illustrated by the description of specific embodiments thereof, and while the embodiments have been described in considerable detail, it is not intended to restrict or in any way limit the scope of the appended claims to such detail. The various features discussed herein may be used alone or in any combination. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and methods and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the scope or spirit of the general inventive concept.
This application is a continuation of U.S. patent application Ser. No. 14/490,362, filed Sep. 18, 2014, and published as U.S. Patent App. Pub. No. 2015/0075625 on Mar. 19, 2015, which is claims the benefit of U.S. Provisional Patent App. No. 61/879,392, filed Sep. 18, 2013, the entire disclosures of which are hereby incorporated by reference herein.
| Number | Date | Country | |
|---|---|---|---|
| 61879392 | Sep 2013 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 14490362 | Sep 2014 | US |
| Child | 15725578 | US |
