This application claims priority to Japanese Patent Applications No. 2016-95921 filed on May 12, 2016, and No. 2017-63421 filed on Mar. 28, 2017, the entire contents of which are hereby incorporated by reference.
The present invention relates to a capacitor module including a plurality of capacitors.
Generally, a power conversion apparatus is provided with a capacitor for smoothing a voltage supplied from a DC power source to a switching circuit section including switching elements thereof. When the switching elements switch on and off to intermit a current, there occurs a surge voltage due to a parasitic inductance of the power conversion apparatus. It is known to reduce such parasitic inductance by carefully choosing the layout of conductors of the power conversion apparatus.
However, a parasitic inductance caused by a current flowing through the capacitor cannot be reduced sufficiently by only contriving the layout of the conductors of the power conversion apparatus. Japanese Patent No. 4924698 discloses an electronic component mounting structure in which two capacitors are deposed such that currents flowing through the two capacitors are opposite in direction to each other.
However, in this electronic component mounting structure, if the electrostatic capacities of the two capacitors are different from each other, since magnetic fluxes due to the currents flowing through the capacitors do not sufficiently cancel out with each other, it is difficult to sufficiently reduce the parasitic inductance. Further, if inner current paths of the two capacitors are different in structure from each other, it is difficult to sufficiently reduce the parasitic inductance.
An exemplary embodiment of the invention provides a capacitor module including:
a circuit board including a positive conductor part and a negative conductor part; and
capacitors mounted on the circuit board, wherein
the capacitors have the same capacitance and the same inner current path structure,
the capacitors are arranged in a direction perpendicular to main current directions of the inner current path structures of the capacitors, and
each adjacent two of the capacitors are connected to the positive conductor part and the negative conductor part such that the main current directions thereof are opposite in direction to each other.
According to the exemplary embodiment, there is provided a capacitor module whose parasitic inductance can be made sufficiently low.
Other advantages and features of the invention will become apparent from the following description including the drawings and claims.
In the accompanying drawings:
A capacitor module 1 according to a first embodiment of the invention is described with reference to
The capacitors 5a and 5b are the same as each other in capacitance and in structure of internal current path. As shown in
In the following, the arranging direction of the capacitors 5a and 5b may be referred to as an X direction, the normal direction of the circuit board 4 may be referred to as a Z direction, and the direction perpendicular to the X direction and the Z direction may be referred to as a Y direction. The main current directions Ia and IB are parallel to the Y direction.
The capacitor module 1 according to this embodiment includes the two capacitors 5a and 5b. The capacitors 5a and 5b, which comply with the same standard, are the same as each other in size and shape. Accordingly, the capacitors 5a and 5b are the same as each other in capacitance and structure of internal current path. Here, the capacitors 5a and 5b are regarded to be the same in capacitance if the difference between their electrostatic capacities is within an ordinary individual difference. In this embodiment, if the difference between their electrostatic capacities is smaller than 20%, they are regarded to be the same in capacitance.
In this embodiment, the capacitors 5a and 5b are film capacitors. As shown in
The capacitors 5a and 5b may be ceramic capacitors. Also in this case, the internal current path is formed by the internal electrodes, conductor parts electrically connected to the inner electrodes and a dielectric part disposed between the internal electrodes.
As shown in
For each of the capacitors 5a and 5b, the lead parts 55 are two in number which are connected to the pair of the end surface electrodes 54 of the capacitor element 50. The four lead parts 51 of the capacitors 5a and 5b are disposed so as to be parallel to one another. The two capacitors 5a and 5b having the above described structure are disposed side by side adjacent to each other in the longitudinal direction of the circuit board 4.
As shown in
The main conductor part 20 of the positive conductor part 2 and the main conductor part 30 of the negative conductor part 3 are disposed such that they overlap with each other when viewed in the normal direction of the circuit board 4, or in the Z direction. On the other hand, the terminal parts 21, 22, 31 and 32 are disposed such that they do not overlap with one another when viewed in the Z direction. Each of the terminal parts 21, 22, 31 and 32 is formed with a through hole 43 which penetrates through the circuit board 4.
As shown in
The main conductor part 30 of the negative conductor part 3 is formed with a recess 301 around each of the positive through holes 422. The main conductor part 20 of the positive conductor part 2 is formed with a recess 201 around each of the negative through holes 423. Accordingly, it is possible to prevent the positive conductor part 2 and the negative conductor part 3 from short-circuiting with each other.
As shown in
Likewise, the two lead parts 55 of one electrode of the capacitor 5b are connected to the positive through holes 422, while the two lead parts 55 of the other electrode are connected to the negative through holes 423. The positive through holes 422 and the negative through holes 423 connected to the capacitor 5b are disposed on the opposite sides in the Y direction.
The positive through holes 422 connected to the capacitor 5a and the positive through holes 422 connected to the capacitor 5b are disposed on the opposite sides in the Y direction.
The negative through holes 423 connected to the capacitor 5a and the negative through holes 423 connected to the capacitor 5b are disposed on the opposite sides in the Y direction.
The two positive through holes 422 connected to the capacitor 5a and the two negative through holes 423 connected to the capacitor 5b are arranged along a same straight line in the X direction. The two negative through holes 423 connected to the capacitor 5a and the two positive through holes 422 connected to the capacitor 5b are arranged along a same straight line in the X direction.
As shown in
That is, the main current directions Ia and Ib of the two capacitors 5a and 5b are parallel to the Y direction and opposite to each other. The capacitors 5a and 5b are disposed at the same position with respect to the main current paths Ia and Ib. That is, the capacitors 5a and 5b are disposed at the same position in the Y direction. Since the capacitors 5a and 5b have the same size, the positions of their ends in the Y direction are the same in the Y direction.
The capacitor module 1 is connected to a not shown DC power source at the terminal parts 21 and 31. More specifically, the terminal part 21 is connected to the positive electrode of the DC power source, and the terminal part 31 is connected to the negative electrode of the DC power source. The capacitor module 1 is connected to a later described switching circuit section 62 (see
The currents flow through the inner current paths of the capacitors 5a and 5b in the opposite directions in the Y direction. The currents flow to the negative conductor part 3 through the lead parts 55 connected to the negative conductor part 3. That is, the currents flowing out from the inner current paths of the capacitors 5a and 5b flow to the negative conductor part 3 from the opposite sides in the Y direction. These currents flow toward the terminal part 31 of the negative conductor part 3.
As explained above, the currents flow through the two current paths of the two capacitors 5a and 5b at the same time. The directions of the currents flowing through the current paths of the capacitors 5a and 5b are opposite to each other. Accordingly, the currents flow concentratedly at portions close to each other in the inner current paths by a proximity effect. Therefore, as shown in
As shown in
As shown in
Next, advantageous effects of this embodiment are explained. The capacitors 5a and 5b of the capacitor module 1 are the same in capacitance and inner current path structure. Accordingly, by disposing the capacitors 5a and 5b such that the main current directions Ia and Ib are opposite in direction to each other, the parasitic inductance can be reduced effectively.
The positive conductor part 2 and the negative conductor part 3 are disposed on the opposite surfaces of the insulating substrate 41. Accordingly, it is possible to dispose the positive conductor part 2 and the negative conductor part 3 such that they overlap in the Z direction. Therefore, it is possible that a current flowing through the current path including the capacitor 5a and a current flowing through the current path including the capacitor 5b are opposite in direction to each other in not only the insides of the capacitors 5a and 5b but the whole of the capacitor module 1 including the positive conductor part 2 and the negative conductor part 3. As a result, since the magnetic fluxes cancel out with each other also in the positive conductor part 2 and the negative conductor part 3, the parasitic inductance can be reduced effectively.
The capacitors 5a and 5b are disposed such that their positions in the Y direction are the same as each other. Accordingly, the inductance in the inner paths of the capacitors 5a and 5b can be reduced effectively. As described above, according to the first embodiment described above, there is provided a capacitor module whose parasitic capacitance is sufficiently low.
As shown in
Comparative example 2 is an example of a capacitor module 90 in which the two capacitors 5a and 5b are different from each other in size and capacitance as shown in
A second embodiment of the invention is an example of a capacitor module 10 in which three capacitors 5a, 5b and 5c are mounted on the circuit board 4. The capacitors 5a, 5b and 5c are the same as one another in capacitance and inner current path structure. The capacitors 5a, 5b and 5c are arranged side by side in a direction perpendicular to the main current directions Ia, Ib and Ic in the inner current paths. That is, the three capacitors 5a, 5b and 5c are arranged in the X direction.
Further, in this embodiment, each adjacent two of these capacitors are connected to the positive conductor part 2 and the negative conductor part 3 such that the main current directions Ia, Ib and Ic are opposite to one another. That is, the main current directions Ia and Ic of the capacitors 5a and 5c are opposite to the main current direction Ib of the capacitor 5b disposed between the capacitors 5a and 5c. Except for the above, the second embodiment 1 is the same in structure as the first embodiment.
For the capacitor 5b, a current flows concentratedly at the both ends in the X direction of the inner current path. That is, the current flowing through the capacitor 5b concentrates at the both ends in the X direction due to a proximity effect between the currents flowing through the adjacent capacitors 5a and 5b. As a result, for each of the capacitors 5a and 5c, the current flows concentratedly at the end closer to the capacitor 5b in the X direction.
As explained above, since the direction of the current flowing through the capacitor 5a and the direction of the current flowing through the capacitor 5c are opposite to each other, the parasitic inductance can be reduced. Other than the above, this embodiment provides the same advantages as those provided by the first embodiment.
In a third embodiment of the invention, as shown in
The opposing planar parts 531 which are opposite to each other are formed in the metal films 53. That is, the portion of the metal film 53 as the inner electrode of the capacitor 5a and the portion of the metal film 53 as the inner electrode of the capacitor 5b, which are opposite to each other, are formed in a planar shape. These portions formed in a planar shape are the opposing planar parts 531. The opposing planar parts 531 are parallel to each other. Except for the above, the third embodiment is the same in structure as the first embodiment.
In this embodiment, the capacitors 5a and 5b disposed adjacent to each other include the opposing planar parts 531 which are opposed to each other. This makes it possible that most of the currents flowing through the capacitors 5a and 5b respectively are close and opposite to each other. As a result, the parasitic inductance can be reduced more effectively. Other than the above, this embodiment provides the same advantages as those provided by the first embodiment.
In a fourth embodiment of the invention, as shown in
Accordingly, the portion of the metal film 53 as the inner electrode of the capacitor 5a and the portion of the metal film 53 as the inner electrode of the capacitor 5b, which are opposite to each other, are formed in a planar shape. These planar portions make the opposing planar parts 531. The opposing planar parts 531 are parallel to each other. Except for the above, the fourth embodiment is the same in structure as the first embodiment.
According to this embodiment, the parasitic inductance can be reduced effectively like the third embodiment.
Other than the above, this embodiment provides the same advantages as those provided by the first embodiment.
In a fifth embodiment of the invention, as shown in
According to this embodiment, the capacitors 5a and 5b can be disposed more closely to each other while ensuring insulation therebetween. Accordingly, since the magnetic fluxes due to currents flowing through the capacitors 5a and 5b can be cancelled out more effectively, the parasitic inductance can be reduced more effectively. Other than the above, this embodiment provides the same advantages as those provided by the first embodiment.
In a sixth embodiment of the invention, as shown in
The capacitors 5a and 5b are arranged in the X direction. The capacitor 5b is more distant from the terminal parts 21 and 31 than the capacitor 5b is. The impedance of the connection wiring for connection between the inner electrode of the capacitor 5b and the circuit board 4 is smaller than the impedance of the connection wiring for connection between the inner electrode of the capacitor 5a and the circuit board 4.
The connection wirings include the end surface electrodes and the lead parts 55a and 55b of the capacitors 5a and 5b. In this embodiment, the impedance of the lead parts 55b of the capacitor 5b is made smaller than the impedance of the lead parts 55a of the capacitor 5a. Specifically, the cross-sectional area in the direction perpendicular to the current direction of the lead parts 55b is made larger than that of the lead parts 55a. More specifically, the lead parts 55a are formed in a pin shape, while the lead parts 55b are formed in a plate shape.
The lead parts 55a and 55b may be made different in inductance by making them different from each other in material. Further, the impedances of the connection wirings may be made different by making the impedances of the end surface electrodes of the capacitors 5a and 5b different from each other. Except for the above, the sixth embodiment is the same in structure as the first embodiment.
In this embodiment, the impedance of the connection wiring (the lead part 55b, for example) of the capacitor 5b, which is more distant from the terminal parts 21 and 31 than the capacitor 5a, is made smaller than that of the capacitor 5a. This makes it possible to make the impedance of the whole current path including the inner current path of the capacitor 5a and the impedance of the whole current path including the inner current path of the capacitor 5b closer to each other. The current path from the terminal parts 21 and 31 to the capacitor 5a is greater in length and accordingly greater in impedance than the current path from the terminal parts 21 and 31 to the capacitor 5b. Accordingly, in this embodiment, the impedance of the connection wiring (the lead part 55b, for example) of the capacitor 5b is made smaller than the impedance of the connection wiring (the lead part 55a, for example) of the capacitor 5a. As a result, since the difference between the currents flowing through the capacitors 5a and 5b can be reduced, the parasitic inductance can be reduced greatly. Other than the above, this embodiment provides the same advantages as those provided by the first embodiment.
It is a matter of course that various modifications can be made to the above described embodiments. For example, although the capacitors are disposed on the circuit board 4 at the side where the positive conductor part 2 is disposed in the above embodiments, they may be disposed at the side where the negative conductor part 3 is disposed. In the above embodiments, although each of the capacitors includes two pairs of lead parts, each capacitor may include a single pair of lead parts.
The above explained preferred embodiments are exemplary of the invention of the present application which is described solely by the claims appended below. It should be understood that modifications of the preferred embodiments may be made as would occur to one of skill in the art.
Number | Date | Country | Kind |
---|---|---|---|
2016-095921 | May 2016 | JP | national |
2017-063421 | Mar 2017 | JP | national |