This invention relates to analytical instrumentation, particularly charged particle energy analysers being able to record a wide energy range simultaneously.
Charged particle energy analysers find widespread application in academic research and in industry, and can be used to determine the atomic composition and properties of solids and gases. Specifically, charged particle energy analysers can be used in the characterisation and quantitative analysis of the surfaces of solids; for example, in the semiconductor technology industry they can be used to assess the elemental composition of surface features before, during and after different processes are carried out during the fabrication of a semiconductor device. In use, a sample placed in a vacuum is exposed to x-rays, electrons or ions and, in response to such irradiation, emits photons, photoelectrons, secondary electrons, Auger electrons, elastically scattered electrons or ions. The charged particles emitted from the sample surface in this way are detected as a function of kinetic energy and recorded as energy spectra which characterise the sample material.
Various charged particle energy analysers are available and have been described in numerous papers; concentric hemispherical analysers and cylindrical mirror analysers being most often used. The main types of electrostatic analysers are reviewed in a paper by D. Roy and D. Tremblay, Rep. Prog. Phys. 53 (1990) 1621-1674. The range of energies (i.e. energy window) that those analysers obtain at any one time is limited typically to a ratio ER between maximum and minimum energies of less than 1.1.
It is often required, as in Auger electron spectroscopy of surfaces, to acquire an energy spectrum in a much wider energy range, for example ER≈20 or more. Spectra with such a wide energy range can be obtained using standard analysers by varying voltage supplied to the analyser elements so as to scan the detected energies across the detector to cover the desired energy range.
However, this process is laborious and time consuming, and is too slow when multiple spectra need to be obtained quickly at different positions on the sample surface. The problem has become particularly acute with the advent of nano technology. Analysis of semiconductor devices fabricated using nano technological processes (nano-analysis) requires high spatial resolution and so demands a high throughput analysis. For such applications it is desirable to analyse the entire energy spectrum simultaneously.
A hyperbolic field analyser of the kind described by M. Jacka et al in Rev. Sci. instrum. 70 (1999) 2282-2287 is able to do this. As shown in
Alternatively, if a narrower detector is used, a high proportion of the electrons under analysis would be lost from detection. Furthermore, for many applications, a relatively wide entrance aperture is desirable so as to increase the particle flux and so to improve the sensitivity of the analyser; however, with this planar geometry the size of the aperture is constrained by the width of the detector and decreasing overall focusing quality for wide apertures.
U.S. Pat. No. 6,762,408 describes a parallel analyser having cylindrical geometry. This analyser comprises inner and outer cylindrical electrodes coaxially arranged on a longitudinal axis. Electrostatic voltage is supplied to the inner and outer cylindrical electrodes to create an electrostatic focussing field between the electrodes, with the voltage supplied to the outer electrode varying substantially linearly as a function of axial distance along the electrode.
As with the hyperbolic analyser, charged particles are focussed at different axial positions according to energy. Additionally, the analyser focuses charged particles in a plane normal to the axis due to its axial symmetry. In one described embodiment, charged particles are focussed at the longitudinal axis of the analyser. However, this arrangement has the drawback that the focussed particles are confined to a very narrow detection zone, and this can reduce the working life of the detector. In another embodiment charged particles are focussed at the inner cylindrical electrode; however, this arrangement requires a curved detector which is difficult and costly to implement in practice. In yet another embodiment charged particles are focussed at a transverse plane, orthogonal to the longitudinal axis. However, this arrangement requires a large, two-dimensional, disc-like, position-sensitive detector which, again, is difficult and costly to implement in practice, and which also increases the transverse dimensions of the analyser where space can be at a premium. In the first two embodiments, charged particles are introduced into the electrostatic focussing field via an entrance aperture in the inner cylindrical electrode, resulting in a short working distance WD (close to radius of the inner cylinder, R1) relative to the front end of the analyser which, again, is inconvenient in practice. The third embodiment requires large angles with respect to the axis in order to focus to the transverse plane hence again making working distance small (close to R1).
It is an object of the invention to provide a charged particle energy analyser of predominantly cylindrical symmetry that at least alleviates at least some of the afore-mentioned problems.
According to the invention there is provided a charged particle energy analyser for simultaneous detection of charged particles, the analyser comprising inner and outer cylindrically symmetric electrodes arranged coaxially on a longitudinal axis, the inner cylindrically symmetric electrode having a circumference of radius R1, biasing means for supplying voltage to the inner and outer cylindrically symmetric electrodes to create an electrostatic focussing field between the electrodes, a charged particle source for introducing charged particles into the electrostatic focussing field for analysis, and a detector for detecting charged particles focussed by the electrostatic focussing field, wherein the detector has a charged particle-receiving detection surface located off-axis, at a radial spacing from the longitudinal axis less than said radius R1.
It will be understood that the term “cylindrically symmetric electrode” is intended to embrace non-cylindrical electrodes that have cylindrical symmetry as well as cylindrical electrodes, and also incomplete electrodes; that is, electrodes that subtend angles less than 2π at the longitudinal axis.
In one preferred embodiment, said inner cylindrically symmetric electrode has a truncated configuration and said charged particle-receiving surface of the detector is located in a truncation plane of the inner electrode. The inner cylindrically symmetric electrode may include electrically conductive wires spanning a missing segment of the inner electrode. In yet another preferred embodiment, a segment of the inner cylindrical electrode is missing defining a gap between the exposed longitudinally-extending edges of the electrode, and said detector is mounted in said gap.
In preferred embodiments of the invention, the inner and outer cylindrically symmetric electrodes have an end plate provided with an entrance aperture at a radial distance from the longitudinal axis larger than R1 and said charged particle source is arranged to introduce charged particles into the electrostatic focussing field for analysis via the entrance aperture in the end plate. The charged particle source may include means for mounting a sample on the longitudinal axis outside the inner and outer cylindrical electrodes. By providing an entrance aperture in the end plate at radial distance larger than R1, the analyser has a much greater working distance than is possible with the known arrangements described hereinbefore.
Embodiments of the invention are now described, by way of example, with reference to the accompanying drawings, of which:
a) illustrates two planes normal to each other, ZY and ZX in the XYZ coordinate system.
b) illustrates a simplified cross-sectional view through a hyperbolic analyser in the ZY plane showing two bunches of electron trajectories having different energies, E1 and E2, where E2>E1, being focused at two longitudinal positions, Z1 and Z2 respectively.
c) illustrates the same foci as in
a) is a schematic cross-sectional view, in the ZY plane, through an analyser according to the invention with a working distance WD=10R1, where R1 is the radius of the inner cylindrical electrode and the radius of the outer cylinder is R2=5R1. In this illustration, seven bunches of charged particle trajectories are shown, covering an energy ratio of ER=E7/E1=25.
b) is a schematic, cross-sectional view, in the ZX plane, through the analyser shown in
c) is a schematic, cross-sectional view, in the XY plane, of the analyser shown in
a) is a schematic, cross-sectional view through the inner cylindrical electrode with the particle-receiving surface of the detector being located off-axis at a radial spacing H.
b) is a schematic, cross-sectional view through the inner cylindrical electrode provided with electrically conductive wires spanning a missing segment of the truncated electrode in the longitudinal direction.
Referring now to
A voltage source is arranged to supply voltage to the electrodes to create an electrostatic focussing field between the electrodes. In the case of analysis of electrons, the outer electrode 12 is maintained, in use, at a negative voltage relative to the inner electrode 11 that is typically, though not necessarily, maintained at ground potential. In the case of analysis of positively charged particles, the outer electrode 12 is maintained, in use, at a positive voltage relative to the inner electrode 11.
As will be explained, the electrostatic focussing field has a substantially non-linear potential distribution in the axial direction. In this embodiment, the outer electrode 12 comprises an assembly of n mutually insulated, electrically conductive rings (not shown on the diagram) arranged in a stack extending in the axial direction, with a respective voltage V1, V2 . . . Vn applied to each ring in the stack to create the required potential distribution.
V(z)=A·(zB+C)
where z is axial position measured from the front face of the analyser in units of R1, A is a proportionality constant in volts that determines absolute values of the voltages and B and C are dimensionless parameters. For example, referring to
Referring again to
A sample S is positioned on longitudinal axis (Z-Z) outside the cylindrical electrodes and is irradiated with primary electrons generated by a primary electron source 15 (depicted in
a), (b) and (c) also depict projections of bunches of electron trajectories onto respective planes, characterised by seven energies, E1 to E7, with an energy ratio ER=E7/E1=25 in this example, which are focussed at respective positions Z1 to Z7 in the axial direction, the dependency of which is shown in
As shown in
The position sensitive detector 17 has a flat, particle-receiving detection surface which, in this embodiment, is positioned in a mid-plane, half way between the circumference of the inner cylindrical electrode 11 and the longitudinal axis (Z-Z); that is, at a radial separation of 0.5R1 from the longitudinal axis, where R1 is the radius of the inner cylindrical electrode. The electrostatic focussing field created between the inner and outer cylindrical electrodes is tailored to focus charged particles at this surface. Thus, the particle-receiving surface of the detector is positioned inside the inner cylindrical electrode, and although a mid-plane configuration is depicted in this embodiment, radial separations in the range 0.1R1 to 0.8R1 are also found to be particularly useful
As shown in the longitudinal sectional ZY view of
However, as shown in the transverse ZX sectional view of
a) and 3(b) show schematic cross-sectional views through two embodiments of the inner cylindrical electrode 11 of the analyser 10. The inner cylindrical electrode, shown in
As shown in the embodiments of
In the embodiment shown in
In the embodiments described with reference to
The charged particle energy analysers described with reference to
However it is sometimes useful to examine a smaller portion of the full energy window within the spectrum with higher energy resolution. In that case, it is proposed to operate the analyser in a second order focusing mode, where the longitudinal spread of the charged particles at the focus is proportional to the cube of the Δα. At the same time, the working distance should remain the same as that set for parallel mode of operation. The second mode of focusing could provide better relative energy resolution in the narrow energy window region, typically ΔE/E=0.2% or better. A second order focus occurs at a fixed longitudinal position at the particle-receiving surface of the detector; that is, the longitudinal position of the focus does not shift along the particle-receiving surface of the detector as a function of voltage supplied to the outer cylindrical electrode. However, voltage supplied to the outer electrode in the second order focussing mode is related to the energy of charged particles brought to a focus at the fixed longitudinal position. Consequently, it is possible to scan the supplied voltage sequentially and record the resultant energy spectra in the vicinity of the second order focus.
With given ‘parallel mode’ voltages supplied to the outer cylindrical electrode the second order focusing could occur at the point close to the front end of the detector. This corresponds to the low energy end of the energy window. To obtain the full spectrum in high energy resolution one would need to scan the voltages across the outer cylinder segments and record spectra for different energies in the vicinity of the second order focusing position. However this direct method of scanning the voltages, set originally for ‘parallel mode’ is not practical. This is because ratio between the maximum voltage applied to the far segment of the analyser in parallel mode and the energy at the region of the second order focusing is too high, typically of the order of 40.
Preferably, when second order focusing is to be exploited for high resolution it is desirable to supply the same voltage to all segments of the outer cylindrical electrode. This could, in turn, provide energy/voltage ratio between 1 and 3, which is suitable for scanning.
Operation of the analyser in the second order focussing mode therefore involves supplying a single voltage to all the segments of the outer cylindrical electrode, scanning the supplied voltage, and recording the spectra in the vicinity of the second order focus at the detector. This differs significantly from an earlier proposed method, such as that disclosed in U.S. Pat. No. 6,762,408, where voltages supplied for parallel mode focussing are directly scanned.
Detectors suitable for the “parallel analysers” i.e. analysers as described in the text and embodiments, include various charged particle, position sensitive detectors including delay line detectors, resistive anode detectors and detectors based on semiconductor technology. Particularly suitable are detectors that have a small overall depth in a direction normal to the detection surface of the detector. This direction often crosses the plane in which the sample is placed. If the sample is a large diameter wafer, a detector that protrudes out of the analyser body too far could come into contact with the wafer surface.
Particularly suitable charged particle detectors having a small overall depth (for example, 10 mm or less) can be assembled using a semiconductor detector of the NMOS, CMOS or CCD type as a component. These semiconductor detectors are typically position sensitive and are predominantly used for detection of photons. By coupling such a detector to a fiber optic plate (FOP) covered in phosphor and to a micro-channel plate (MCP), and applying high voltage of several kV between the MCP and the phosphor, the detector becomes sensitive to charged particles that are incident on the MCP. This is due to amplification by the MCP, of the incident charged particle flux and then conversion, by the phosphor, of the amplified charged particle flux, exiting the MCP and incident on the phosphor, into photon flux that the semiconductor detector can detect. High voltage at the phosphor surface, however, can cause the semiconductor detector to malfunction due to exposure of the sensitive semiconductor elements of the detector to the electric field between the phosphor layer and the semiconductor elements that are typically kept close to the ground voltage.
This detector configuration is particularly suitable for use in a parallel analyser described in this text as it enables the analyser and detector combination to have a small mechanical footprint in a direction normal to the detection surface of the detector.
As this detector configuration is particularly well suited for the parallel analysers that are described in this text with reference to
The analysers described in this text can be applied for fast Auger electron spectra acquisition where the sample region under investigation is sputtered with ions in order to remove the first few atomic layers of contamination (typically carbon layers). During sputtering high fluxes of charged particles can be released that, in turn, can damage the position sensitive detector within the analyser. It is preferred to have a charged particle shutter mounted in front of the aperture, in between the aperture and the source of charged particles at the sample. It is most preferable, though not necessary, to operate the shutter by electrical means only, by applying a voltage at shutter elements that disperse the charged particles and hence significantly decrease the charged particle flux entering the analyser. An analyser having a mechanical shutter operated by electrical means is also feasible to implement.
It can be advantageous to place more than one analyser, of the type described in the text and illustrated by described embodiments, around the sample so to arrange the analysers to have overlapping fields of view of the sample. Two, three or four analysers are preferable to arrange in such a configuration. One advantage of such multiple analyser configuration is a further increase of the total detection efficiency of the elemental analysis via observation of the electron energy spectra emanating from the sample. More importantly, such configuration also enables topography analysis of the sample via simultaneously recording the spectra from geometrically different points of view due to different analyser positions around the sample. An instrument configuration with two to four analysers therefore enables simultaneous elemental and topography analysis.
Number | Date | Country | Kind |
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1011716.6 | Jul 2010 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2011/060711 | 6/27/2011 | WO | 00 | 1/3/2013 |