The present invention relates to systems and methods for improving the thermal performance of high density circuit modules and, in particular, to systems and methods that enhance the efficiency of air cooling DIMMs and similar modules.
Memory expansion is one of the many fields where high density circuit module solutions provide space-saving advantages. For example, the well-known DIMM (Dual In-line Memory Module) has been in use for years, in various forms, to provide memory expansion. A typical DIMM includes a conventional PCB (printed circuit board) with memory and supporting digital logic devices mounted on both sides. The DIMM is typically mounted in an area of the host computer system by inserting a contact-bearing edge of the DIMM into a card edge connector.
DIMMs and other circuit modules generate heat. As operating speeds and capacities have increased, systems and methods to shed heat have become more valuable. A variety of systems and methods have been used to dissipate heat from operating circuit modules. For example, forced air has been used for years to cool circuit modules. Heat sinks have also been employed to increase the surface area of a circuit or module and, consequently, increase the surface area from which heat may be conducted to surrounding air. Consequently, many systems have combined forced air flow with increased surface area to provide a system devised to mitigate heat accumulation in DIMMs and other circuitry operating under demanding conditions.
There are, however, reasonable limits to the speeds that may be imparted to air passing over a circuit module. Further, heat sinks increase surface conduction area but do little more. Consequently, what is needed are systems and methods to improve the conduction between a circuit module and nearby airflow.
Turbulence inducers are provided on circuit modules. Rising above a substrate or heat spreader surface, turbulence generators may be added to existing modules or integrated into substrates or heat spreaders employed by circuit modules constructed according to traditional or new technologies.
In depicted module 10 of
Turbulence inducers 21T project from side or surface 23 (as well as the other side 24 in preferred embodiments) of substrate 22. Preferably, turbulence inducers 21T are disposed between ICs 18 disposed along the sides of substrate 22 and may either be integral with substrate 22 or added to module 10 by, for example, being configured as part of a clip for placement over upper edge 26 of substrate 22 as shown in later
Embodiments of the present invention may be employed with modules populated with ICs that are leaded or CSP or in packaged or unpackaged forms but where the term CSP is used, the above definition for CSP should be adopted. Consequently, references to CSP are to be broadly construed to include the large variety of array devices (and not to be limited to memory only) and whether die-sized or other size such as BGA and micro BGA as well as flip-chip. As those of skill will understand after appreciating this disclosure, some embodiments of the present invention may be devised to employ stacks of ICs each disposed where an IC 18 is indicated in the exemplar Figs.
Multiple integrated circuit die may be included in a package depicted as a single IC 18. While in this embodiment memory ICs are used to provide a memory expansion board or module, various embodiments may include a variety of integrated circuits and other components and may be directed principally to functions other than or in addition to memory. Such variety may include processors—whether general purpose or function specific such as graphics, FPGA's, RF transceiver circuitry, and digital logic as a list of non-limiting examples, while primary module functions may include, as a non limiting list of examples, memory, graphics, communications, and computing to name just a few examples. Some modules in accordance with a preferred embodiment will exhibit plural ICs of a first type, such as memory CSPs, for example, and will have at least one IC of a second type, such as a microprocessor, graphics processor or buffer or, more particularly, an AMB, for example. Other modules will exhibit ICs of only a first type such as memory CSPs, for example, while other modules may exhibit many types of ICs such as, for example, memory ICs, logic ICs, and one or more buffer ICs.
Some alternative embodiments will have a separate flex circuit on each side of substrate 14. Substrate 14 is shown with an optional extension 16T which, in this embodiment, is integral with the body of substrate 14.
Optional extension 16T may be devised in a variety of configurations and need not extend laterally from the main axis of substrate 14 in both directions. For example, extension 16T may extend from substrate 14 in only one direction and need not project perpendicular from the bodyof substrate 14.
Preferably, substrate 14 is comprised of thermally conductive material. For example, aluminum, like many other metallic materials, is thermally conductive and may be readily manipulated for configuration as substrate 14. Carbon-based materials and certain plastics, for example, are known to readily conduct thermal energy and, as alternatives to metallic materials, such materials may be employed to advantage where metallic materials are not available or wanted.
In the depicted embodiment of
In the depicted embodiment of
In this preferred embodiment, central portion 14TC of thermal sink 14TS is raised above the periphery of thermal sink 14TS and additionally provides an indentation into which may be introduced at least a portion of AMB circuit 19 such as, for example, AMB die 19D, to assist in realization of a low profile for module 10. Neither thermal sink 14TS nor an indentation are required, however, to practice the invention. In the preferred depicted embodiment, thermal sink 14TS is disposed over a window 250 through substrate 14. AMB circuit 19, which is mounted on the “inside” of flex circuit 12, is disposed, at least in part, into window 250 from the “back” side of substrate 14 to realize thermal contact with thermal sink 14TS to provide a conduit to reduce thermal energy loading of AMB circuit 19.
Thermal sink 14TS need not cover the entirety of window 250. In other embodiments, for example, thermal sink 14TS may merely be across the window 250 or thermal sink 14TS may be set into window 250 instead of over or across the opening of window 250. Thermal sink 14TS is typically a separate piece of metal from substrate 14 but, after appreciating this specification, those of skill will recognize that, in alternative instances, thermal sink 14TS may be integral with substrate 14 or a particular portion of substrate 14 may be constructed to be a thermal sink 14TS in accordance with the teachings herein. For example, substrate 14 may be comprised of aluminum, while a thermal sink area 14TS of substrate 14 may be comprised of copper yet substrate 14 and thermal sink 14TS are of a single piece. In a variation of the integral thermal sink-substrate embodiment, the thermal sink could be attached to the substrate without a window and thus be preferentially accessible only on one side of substrate 14. Construction expense will be more likely to militate against such construction but the principles of the invention encompass such constructions. Consequently, a window in substrate 14 is not required to practice some embodiments of the invention. Therefore, a thermal sink 14TS should be considered to be an area or element integral with or attached to a substrate 14 and the material from which that thermal sink is composed exhibits greater thermal conductivity than the material of the substrate. To continue the example, substrate 14 may be aluminum while thermal sink 14TS is comprised of copper.
Substrate 14 has first and second lateral sides identified as S1 and S2. Flex 12 is wrapped about perimeter edge 16A of substrate 14. Some alternative embodiments may employ individual flex circuits on each side of substrate 14. As shown in
In
Contacts 20 are configured for insertion in an edge connector socket after flex circuit 12 is disposed about an end of substrate 14. After flex circuit is assembled with substrate 14, those of skill will recognize that contacts 20 may appear on one or both sides of module 10 depending on the mechanical contact interface particulars of the application. Other embodiments may employ flex circuitry that exhibits contacts closer to an edge of the flex circuit.
Slots 15 are provided in flex circuit 12 between integrated circuit locations to allow turbulence inducers 21T of a substrate about which the flex circuit is disposed to emerge from flex circuit slots 15 when flex circuit 12 is disposed about an edge of exemplar substrate 14, for example.
One or both sides of flex circuit 12 may be populated with circuitry such as ICs 18 and, in some embodiments, other ICs such as AMBs may be employed with flex circuit 12 when, for example, a fully-buffered DIMM circuit is implemented.
Although the present invention has been described in detail, it will be apparent to those skilled in the art that many embodiments taking a variety of specific forms and reflecting changes, substitutions and alterations can be made without departing from the spirit and scope of the invention. Therefore, the described embodiments illustrate but do not restrict the scope of the claims.
This application is a continuation-in-part of U.S. patent application Ser. No. 11/283,355, filed Nov. 18, 2005, which application is a continuation-in-part of U.S. patent application Ser. No. 11/231,418, filed Sep. 21, 2005, pending, which application is, in turn, a continuation-in-part of Pat. App. No. PCT/US05/28547 filed Aug. 10, 2005, pending, as well as a continuation-in-part of U.S. patent application Ser. No. 11/068,688 filed Mar. 1, 2005, pending, which application is a continuation-in-part of U.S. patent application Ser. No. 11/007,551 filed Dec. 8, 2004, pending, which application is a continuation-in-part of U.S. patent application Ser. No. 10/934,027 filed Sep. 3, 2004, pending. This application is also a continuation-in-part of U.S. patent application Ser. No. 11/005,992 filed Dec. 7, 2004, pending, which application is a continuation-in-part of U.S. patent application Ser. No. 10/934,027 filed Sep. 3, 2004. This application is also a continuation-in-part of U.S. patent application Ser. No. 11/193,954 filed Jul. 29, 2005, pending, which application is a continuation-in-part of U.S. patent application Ser. No. 11/007,551 filed Dec. 8, 2004, pending. This application is also a continuation-in-part of U.S. patent application Ser. No. 10/934,027 filed Sep. 3, 2004, pending. This application is also a continuation-in-part of U.S. patent application Ser. No. 11/123,721 filed May 6, 2005, pending, which application is a continuation-in-part of both U.S. patent application Ser. No. 11/068,688 filed Mar. 1, 2005 and U.S. patent application Ser. No. 11/005,992 filed Dec. 7, 2004, both of which are pending. U.S. patent application Ser. No. 11/283,355; U.S. patent application Ser. No. 11/231,418; Pat. App. No. PCT/US05/28547; U.S. patent application Ser. No. 10/934,027; U.S. patent application Ser. No. 11/068,688; U.S. patent application Ser. No. 11/005,992; U.S. patent application Ser. No. 11/193,954; U.S. patent application Ser. No. 11/123,721; and U.S. patent application Ser. No. 11/007,551 are each hereby incorporated by reference herein.
Number | Date | Country | |
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Parent | 11283355 | Nov 2005 | US |
Child | 11332740 | Jan 2006 | US |
Parent | 11231418 | Sep 2005 | US |
Child | 11283355 | Nov 2005 | US |
Parent | PCT/US05/28547 | Aug 2005 | US |
Child | 11231418 | Sep 2005 | US |
Parent | 11068688 | Mar 2005 | US |
Child | 11231418 | Sep 2005 | US |
Parent | 11007551 | Dec 2004 | US |
Child | 11068688 | Mar 2005 | US |
Parent | 10934027 | Sep 2004 | US |
Child | 11007551 | Dec 2004 | US |
Parent | 11005992 | Dec 2004 | US |
Child | 11231418 | US | |
Parent | 10934027 | Sep 2004 | US |
Child | 11005992 | Dec 2004 | US |
Parent | 11193954 | Jul 2005 | US |
Child | 11231418 | US | |
Parent | 11007551 | Dec 2004 | US |
Child | 11193954 | Jul 2005 | US |
Parent | 10934027 | Sep 2004 | US |
Child | 11283355 | US | |
Parent | 11123721 | May 2005 | US |
Child | 11283355 | US | |
Parent | 11068688 | Mar 2005 | US |
Child | 11123721 | May 2005 | US |
Parent | 11005992 | Dec 2004 | US |
Child | 11123721 | May 2005 | US |