CMOS image sensors have become increasingly popular in applications such as digital cameras, including still image and video cameras used in personal computers, laptops and smart phones. A special type of these image sensors has also been used in depth cameras. A depth camera is able to determine the distance to a human or other object in a field of view of the camera, and to update the distance substantially in real time based on a frame rate of the camera. Such a depth camera can be used in a motion capture system, for instance, to obtain data regarding the location and movement of a human body or other subject in a physical space, for input to an application in a computing system. Many applications are possible, such as for military, entertainment, sports and medical purposes. One type of a depth camera is a CMOS time-of-flight image sensor. A time-of-flight (ToF) depth camera typically includes a modulated near infrared (or infrared) light source which illuminates the field of view, and a CMOS ToF image sensor which senses reflected light from the field of view and measures the phase shift between illuminated and reflected light to form a depth image. In some cases, the depth camera can be provided as part of a gaming console which communicates with a display device such as a television in a user's home.
A photodetector area of a pixel in a CMOS image sensor such as a CMOS time-of-flight image sensor comprises a photosensitive semiconductor layer with an integrated shallow trench isolation structure. The photosensitive semiconductor layer converts incident light into electrical charges and includes one or more photosensitive structures such as PN junction photodiodes, PIN photodiodes, pinned photodiodes, or photogates. The shallow trench isolation structure acts as an optical grating that modifies incident light by reflection, deflection and/or diffraction at its interface and re-distributes the incident light inside the photosensitive semiconductor area. This redistribution of optical energy results in higher optical sensitivity at desired light illuminating wavelengths. In addition, the shallow trench isolation structure acts electrically as a physical barrier to the movement of electric charges between different photosensitive structures within a time-of-flight photodetector. Hence, a higher modulation contrast is observed.
Moreover, increases in dark current are avoided by passivating the shallow trench isolation structure with dopant which is already used in the semiconductor layer as a part of the pixel design. Heating of the substrate causes the dopant to diffuse toward the walls of the shallow trench isolation structures. Further, front side or backside illumination can be used.
In one embodiment, a CMOS image sensor pixel comprises a photosensitive semiconductor layer such as an epitaxial layer of a silicon substrate. The epitaxial layer comprises one or more photosensitive structures (e.g., photodiodes or photogates) to convert incident light into electrical charges. One or more pixel charge collector nodes are configured to collect the electrical charges. Additionally, an integrated shallow trench isolation (STI) structure is configured to modify the incident light at an interface of the photosensitive semiconductor layer by at least one of diffraction, deflection or reflection, to redistribute the incident light within the photosensitive semiconductor layer to improve an optical sensitivity of the pixel. The improvement is relative to a same structure in which the integrated STI structure is not present.
In one approach, multiple STI structures are spaced apart from one another in a first direction in the substrate, thereby forming a diffraction grating extending in the first direction (e.g., in a one-dimensional or 1-D grating). Further, a STI structure may have a varying width in a second direction, perpendicular to the first direction, so that a diffraction effect is also provided in the second direction (e.g., in a two-dimensional or 2-D grating). In another example of a 2-D grating, multiple distinct STI structures are spaced apart from one another in the second direction as well as in the first direction.
The pixel provides an increased optical sensitivity in a CMOS image sensor at near infrared wavelengths. In a time-of-flight sensor, the pixel provides an increased modulation contrast. Moreover, the pixel may be fabricated using CMOS fabrication techniques.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
In the drawings, like-numbered elements correspond to one another.
The performance of a CMOS time-of-flight image sensor such as a phase-modulated time-of-flight sensor can be characterized by modulation contrast and optical sensitivity. Both of these metrics should be as high as possible for best performance
Under control of the microprocessor, a source of optical energy (emitter 21) is periodically energized and emits optical energy via lens 25 toward a target object 22. Typically the optical energy is light, for example emitted by a laser diode or LED device. Some of the emitted optical energy will be reflected off the surface of target object, and will pass through an aperture field stop and lens, collectively 35, and will fall upon a two-dimensional array 30 of photo detectors 40 where an image is formed. Each imaging pixel detector measures both intensity or amplitude of the optical energy received, and the phase-shift of the optical energy as it travels from emitter 21, through distance Z to the target object, and then distance again back to the imaging sensor array. For each pulse of optical energy transmitted by the emitter, a three-dimensional image of the visible portion of target object is acquired.
Emitted optical energy traversing to more distant surface regions of target object before being reflected back toward the depth camera will define a longer time-of-flight than radiation falling upon and being reflected from a nearer surface portion of the target object (or a closer target object). For example the time-of-flight for optical energy to traverse the roundtrip path noted at t1 is given by t1=2·Z1/C, where C is velocity of light. A TOF sensor system can acquire three-dimensional images of a target object in real time. Such systems advantageously can simultaneously acquire both luminosity data (e.g., signal amplitude) and true TOF distance measurements of a target object or scene.
In one embodiment of the depth camera, each pixel detector has an associated high speed counter that accumulates clock pulses in a number directly proportional to TOF for a system-emitted pulse to reflect from an object point and be detected by a pixel detector focused upon that point. The TOF data provides a direct digital measure of distance from the particular pixel to a point on the object reflecting the emitted pulse of optical energy. In another embodiment, in lieu of high speed clock circuits, each pixel detector is provided with a charge accumulator and an electronic shutter. The shutters are opened when a pulse of optical energy is emitted, and closed thereafter such that each pixel detector accumulates charge as a function of return photon energy falling upon the associated pixel detector. The amount of accumulated charge provides a direct measure of round-trip TOF. In either embodiment, TOF data permits reconstruction of the three-dimensional topography of the light-reflecting surface of the object being imaged.
An oscillator 15 is controllable by the microprocessor to emit high frequency (perhaps 200 MHz) component periodic signals, ideally representable as A·cos(ωt). The emitter 21 transmits optical energy having a low average and peak power in the tens of mW range. Such emitted signals allow use of inexpensive light sources and simpler, narrower bandwidth (e.g., a few hundred KHz) pixel detectors 40.
In this system, there will be a phase shift φ due to the time-of-flight (ToF) required for energy transmitted by the emitter (S1=cos(ωt)) to traverse distance z to a target object 22, and the return energy detected by a photo detector 40 in the array 30, S2=A·cos(ωt+φ, where A represents brightness of the detected reflected signal and may be measured separately using the same return signal that is received by the pixel detector.
Another example of a 3D depth camera system can include a structured light depth camera, with a near infrared projected pattern and a general CMOS image sensor configured to operate at these wavelengths.
The sensor converts the incident light to an electrical current which can be measured to detect a distance to the object.
One simplified definition of modulation contrast is (Sin−Sout)/(Sin+Sout), where Sin is the detected light signal from the sensor when the reflected modulated light is in phase with a reference modulated signal and Sout is the detected light signal from the sensor when the reflected modulated light is out of phase with a reference modulated signal. A variance in the depth measurement is lower when the modulation contrast is higher. Optical sensitivity generally refers to an amount of increase in the electrical current based on an amount of increase in the incident light. Quantum Efficiency can measure the sensor optical sensitivity and it is defined as the ratio of the number of charge carriers collected by the sensor to the number of photons of a given energy illuminating the sensor.
A higher modulation contrast at higher frequencies and a better optical sensitivity result in a better extracted depth quality, a larger depth operation range and a lower power consumption. Techniques provided herein improve modulation contrast and optical sensitivity without any significant increase in cost or complexity.
Typically a CMOS image sensor is fabricated in a substrate in which the upper portion of the substrate is an epitaxial layer with relatively low doping. The epitaxial layer is generally the photosensitive semiconductor layer of the sensor. The incident light radiation that is not absorbed in this epitaxial layer is considered as lost optical energy. The length of this epitaxial layer can be, e.g., a few microns (1-10 μm) while the optical absorption depth at long wavelengths (red, near infrared, and infrared) can be as few as tens of microns. Hence, most of the standard CMOS image sensors suffer from lower optical sensitivity (quantum efficiency) at these long wavelengths. The techniques provided herein address the above and other issues.
In one aspect, a CMOS image sensor comprises integrated STI structures in the epitaxial layer of a pixel that improve the optical sensitivity (quantum efficiency) of the sensor. In one approach, this CMOS image sensor can be configured as a time-of-flight sensor to measure the depth between an object and the sensor.
A concern is that dark current can be generated at an interface between oxide and silicon due to interface traps. For a trench, the sidewalls are such an interface. To avoid dark current in the substrate, the walls of the STI structures are passivated with a dopant at a certain doping level. This minimizes the dark current which could otherwise be induced by the STI structures.
The improved optical sensitivity which is achieved is applicable to any type of CMOS photodetector and, particularly, any CMOS image sensor for red and near-infrared wavelengths in which the silicon absorption half path length is much longer than the portion of the epitaxial layer of the substrate which is used to detect light in the image sensor wafer. The half path length is the thickness of the epitaxial layer in which the magnitude of the incident light is reduced by one half In other words, the improved optical sensitivity is achieved in portions of the epitaxial layer in which the incident light is not highly attenuated.
The techniques enhance the optical sensitivity at red and near-infrared wavelengths for time-of-flight image sensors and other CMOS image sensors by using one dimensional and two-dimensional STI structures inside the photodetector area. This STI structure comprises insulating dielectric material fabricated in a standard CMOS process. A first refractive index of the STI structure is different from a second refractive index of the surrounding epitaxial layer. Moreover, the STI structure may comprise a dielectric material having a first dielectric constant, while the epitaxial layer of the photosensitive semiconductor layer, which surrounds the STI structure, has a second dielectric constant which is different than the first dielectric constant. Hence, the STI structure acts as 1-D or 2-D optical grating that diffracts, deflects and/or reflects the incident optical radiation within the epitaxial layer, allowing redistribution of the optical energy in the photosensitive layer in the pixel. Moreover, enhanced optical generation is observed in the area surrounding of the STI grating structure.
Other approaches to improving the modulation contrast of a time-of-flight pixel include modifying the doping concentration and the doping distribution inside the photodetector area to maximize the electric field contrast between the different photo generated carrier collector nodes within the photodetector. The carrier collector node can be a PN photodiode, a PIN photodiode, a pinned photodiode or a photogate, for example. A PN diode is a type of semiconductor diode based upon the PN junction. The diode conducts current in only one direction, and it is made by joining a p-type semiconducting layer to an n-type semiconducting layer. A PIN diode is a diode with a wide, undoped intrinsic semiconductor region between a p-type semiconductor and an n-type semiconductor region. The p-type and n-type regions are typically heavily doped because they are used for ohmic contacts. The wide intrinsic region is in contrast to an ordinary PN diode. A pinned photodiode has p+/n/p regions. Specifically, it has a shallow P+implant in an N type diffusion layer over a P-type epitaxial substrate layer. Pinning refers to Fermi-level pinning, e.g., pinning to a certain voltage level. A photogate is a voltage induced junction using a MOS (metal-oxide-semiconductor) capacitor. A voltage is applied to a doped polysilicon gate, which acts as the metal, to induce a potential well in the silicon substrate.
Another approach to improving the modulation contrast of a time-of-flight pixel involves enabling fast collection of photo-generated carriers inside the entire epitaxial layer by optimizing the gradient of the doping profile in the epitaxial layer. Approaches to improving the optical sensitivity include increasing the epitaxial layer thickness without a significant reduction in modulation contrast. The techniques provided herein can be used apart from or together with these other approaches.
The techniques provided are compatible with Complementary Metal-Oxide semiconductor (CMOS) fabrication processes. CMOS is a technology for constructing integrated circuits. A CMOS image sensor can therefore be implemented using CMOS circuits including metal oxide semiconductor field effect transistors (MOSFETs) for logic functions.
The techniques provided enhance the modulation contrast of a time-of-flight image sensor by introducing STI regions in the area between different photo generated carrier collector nodes within the photodetector, where the STI structure is a physical barrier that helps modulation contrast while allowing electric field lines to pass through it. In addition, the techniques provided enhance the modulation contrast and optical sensitivity simultaneously in a time-of-flight sensor, resulting in a higher performance device.
The STI structure does not substantially increase the photodetector dark current since it is well passivated by a sufficient amount of doping in portions of the substrate which are adjacent to the walls of the STI structure. The passivation of the STI sidewalls results from a natural doping profile of the original image sensor design or an additional doping profile that does not affect the image sensor design.
An image sensor can have its modulation contrast increased in proportion to an amount of its active photodetector area which is consumed by the STI structures. An image sensor can be fabricated using front side or back side illumination. An image sensor can have different numbers of gate electrodes, such as 2, 4, 6 or 8, so that the detector area is different but the same high modulation frequency is achieved. The gate electrodes may be polysilicon and elongated like fingers which extend parallel to one another across the substrate, in one possible approach.
The image sensor can be a CMOS image sensor which operates using time-of-flight or other approaches such as stereo vision or structured light.
The STI structure is a complete physical barrier to movement of carriers (electrons and holes) inside the detector area of the substrate. The use of this physical barrier between gate electrodes instead of a doping barrier facilitates the design of the image sensor. In addition, the STI structure is transparent to electric field lines induced by the gate electrodes, so that the electric field lines can penetrate deeper in the epitaxial layer, enabling stronger and deeper electric modulation fields. Moreover, the STI structures reduce the portion of the top surface of the substrate which is an interface to a gate oxide layer. As a result, problems which are associated with such an interface are reduced. For example, interface traps can cause an undesired induced electric field in the substrate and cause unstable operation, especially when the image sensor is initially powered on.
Further, the reduced area of the top surface of the substrate allows electric field lines to modulate better and deeper in the substrate, especially for red and infrared wavelength light. Therefore, the greater the area of the STI structures at the surface of the substrate, the better the modulation contrast of the image sensor.
In addition, the contrast in the dielectric constant between the STI structures and the surface of the silicon substrate results in a high contrast grating effect of the red and near-infrared wavelengths inside the substrate. This strong grating effect leads to the re-distribution of optical energy in the substrate, thereby generating more photo-carriers near the gate electrodes. As a result, an overall observed increase in optical sensitivity has been measured to be 10-15% extra in fabricated chips. Further, optical simulation has demonstrated enhanced optical generation near the surface of the wafer and slightly less optical generation in the deep substrate, compared to the similar non-STI structure. Further optimization of such STI structures in one or two dimensions can lead to even more improvements in optical sensitivity of image sensors for light with relatively long wavelengths.
Here, an example pixel 200 includes an active light-detection region 201a in which charges are generated in a substrate 220 (
Additionally, STI structures T1, T2, T3, T4 and T5 are provided. T1 and T5 are on opposing sides of the active area, outside the active area. Also, Ti is between the circuitry and the active area to isolate these two areas from one another. Other STI structures can be provided to isolate adjacent pixels from one another. The STI structures which affect the pixel performance are T2, T3 and T4. T2 extends in the substrate between and parallel to the adjacent pair of gate electrodes 202 and 203. T3 extends in the substrate between and parallel to the adjacent pair of gate electrodes 203 and 204. T4 extends in the substrate between and parallel to the adjacent pair of gate electrodes 204 and 205. The STI structures have a uniform width along their length in the y-direction, where the width is the dimension in the x-direction in this example.
In this example, the STI structures are only between the gate electrodes. It is also possible to provide STI structures at the edges of the active light-detection region 201a, such as shown in
The epitaxial layer is configured with a doping gradient with higher doping deeper in the epitaxial layer and lower doping at a surface of the epitaxial layer for much faster charge collection.
Generally, a modulation contrast of the pixel varies with a size, e.g., width and/or a depth (or other dimension) of the integrated shallow trench isolation structure, and the width or other dimension can be optimized for a highest modulation contrast.
As depicted, the height of the STI structures is much smaller than a height of a region of the substrate in which light is received and charges are generated.
Step 401 includes implanting low p-type doped regions in the epitaxial layer at gate electrode locations. See also
Step 407 involves depositing a polysilicon gate layer (which may be doped n type) and a photoresist layer. See also
The steps provided are an example only, as other implementations are possible.
A more general method of fabricating a CMOS image sensor with improved optical sensitivity comprises: providing an oxide layer on a top surface of an epitaxial portion of a substrate; providing a shallow trench isolation structure which acts as an optical grating at an interface layer between the oxide layer and the substrate; providing single or multiple photodiode structures or photogate structures; and providing a dielectric material over the multiple photodiode structures or photogate structures and the oxide layer.
In this method, the shallow trench isolation structure is positioned within a single photodiode structure or is among a plurality of shallow trench isolation structures which are positioned alternatingly with the photodiode structures or photogate structures in the substrate.
The shallow trench isolation may act as the optical grating to at least one of diffract, deflect or reflect incident light at the interface layer and redistribute the incident light within the epitaxial portion of the substrate of the sensor.
The method may further include implanting dopants to form doped regions in the epitaxial portion of the substrate; and heating the substrate to cause the dopants of the doped regions to diffuse laterally in the epitaxial portion of the substrate of the shallow trench isolation structure.
A more general method of fabricating a CMOS time-of-flight image sensor with improved modulation contrast comprises: providing an oxide layer on a top surface of an epitaxial portion of a substrate; providing multiple photodiode structures or photogate structures; providing a shallow trench isolation structure which acts as a physical barrier to electrical charges motions between the photodiode structure or photogate structures; and providing a dielectric material over the photodiode structures or photogate structures and the oxide layer.
In an example implementation, the integrated shallow trench isolation structure is among a plurality of shallow trench isolation structures which are positioned alternatingly with the photodiode structures or photogate structures in the substrate.
In another example implementation, the integrated shallow trench isolation structure is among a plurality of shallow trench isolation structures which are positioned between adjacent photodiode structures or photogate structures in the substrate.
Referring to
This is also an example of a first STI structure (T2) which is among a plurality of inter-gate electrode STI structures (T2-T4) of the pixel, where the plurality of inter-gate electrode STI structures are in the epitaxial layer of the substrate and are spaced apart from one another by equal amounts (w3) in a first direction.
To form the back side device, the original substrate (such as substrate 625 in
This is an example of a pixel 660 which is configured in a backside illumination condition with an integrated micro lens 601a, where the integrated shallow trench isolation structure is among a plurality of integrated shallow trench isolation structures 621 which are provided on one side 615 of the epitaxial layer 620 which faces away from the micro lens, an additional integrated shallow trench isolation structure is among a plurality of integrated shallow trench isolation structures 622 which are provided on an opposing side 616 of the epitaxial layer which faces the micro lens, and the additional integrated shallow trench isolation structure is fabricated using a CMOS process to improve the pixel optical sensitivity. This approach is advantageous because the STI structures 621 diffract and deflect the incident light in a reflection mode while the STI structures 622 diffract and deflect the incident light in a transmission mode.
Generally, the epitaxial layer 620 may include the STI structures 621 but not the STI structures 622, the STI structures 622 but not the STI structures 621, or both the STI structures 621 and 622.
Accordingly, it can be seen that, in one approach, a CMOS image sensor (e.g., a pixel) comprises: a photosensitive semiconductor layer comprising an epitaxial layer, the epitaxial layer comprising one or more photodiodes or photogates to convert incident light into electrical charges; one or more pixel charge collector nodes configured to collect the electrical charges; and an integrated shallow trench isolation structure configured to modify the incident light at an interface of the photosensitive semiconductor layer by at least one of diffraction, deflection or reflection, to redistribute the incident light within the photosensitive semiconductor layer to improve an optical sensitivity of a pixel.
The integrated shallow trench isolation structure comprises a dielectric material having a first dielectric constant; the photosensitive semiconductor layer, which surrounds the integrated shallow trench isolation structure, has a second dielectric constant which is different than the first dielectric constant; and the integrated shallow trench isolation structure and the photosensitive semiconductor layer provide an optical grating.
The integrated shallow trench isolation structure and the photosensitive semiconductor layer provide an optical grating; and the optical grating may be configured to at least one of diffract, deflect or reflect the incident light at its interface layer.
A dopant within the photosensitive semiconductor layer may be configured to passivate sidewalls of the integrated shallow trench isolation structure, resulting in a low dark current pixel.
The integrated shallow trench isolation structure may be among a plurality of integrated shallow trench isolation structures which are fabricated in a CMOS process and are configured in a one-dimensional or two-dimensional optical grating to redistribute the incident light within the photosensitive semiconductor layer.
The integrated shallow trench isolation structure may be among a plurality of integrated shallow trench isolation structures are arranged in uniform or non-uniform rows.
The pixel may be configured in either a front side illumination condition or a backside illumination condition with or without an integrated micro lens.
The pixel may be configured in a backside illumination condition with an integrated micro lens; the integrated shallow trench isolation structure may be among a plurality of integrated shallow trench isolation structures which are provided on one side of the epitaxial layer which faces away from the integrated micro lens; and an additional integrated shallow trench isolation structure is among a plurality of integrated shallow trench isolation structures which are provided on an opposing side of the epitaxial layer which faces the integrated micro lens.
The pixel may be configured in a backside illumination condition with an integrated micro lens; and the integrated shallow trench isolation structure may be among a plurality of integrated shallow trench isolation structures which are provided on a side of the epitaxial layer which faces away from the integrated micro lens.
The pixel may be configured in a backside illumination condition with an integrated micro lens; and the integrated shallow trench isolation structure may be among a plurality of integrated shallow trench isolation structures which are provided on a side of the epitaxial layer which faces the integrated micro lens.
The epitaxial layer may be configured with a doping gradient with higher doping deeper in the epitaxial layer and lower doping at a surface of the epitaxial layer for much faster charge collection.
The pixel may be configured to be used in a time-of-flight sensor; and the integrated shallow trench isolation structure may be configured as a physical barrier to movement of electrical charges between different photogates or photodiodes in the pixel, resulting in a higher modulation contrast.
The pixel may be configured to be used in a time-of-flight sensor; where a modulation contrast of the pixel varies with a size (width and/or a depth) of the integrated shallow trench isolation structure, and the size is optimized for a highest modulation contrast.
In another approach, a method of fabricating a CMOS image sensor with improved optical sensitivity, comprises: providing an oxide layer on a top surface of an epitaxial portion of a substrate; providing a shallow trench isolation structure which acts as an optical grating at an interface layer between the oxide layer and the substrate; providing single or multiple photodiode structures or photogate structures; and providing a dielectric material over the multiple photodiode structures or photogate structures and the oxide layer.
The shallow trench isolation structure may be positioned within a single photodiode structure or may be among a plurality of shallow trench isolation structures which are positioned alternatingly with the photodiode structures or photogate structures in the substrate.
The method may further include implanting dopants to form doped regions in the epitaxial portion of the substrate; and heating the substrate to cause the dopants of the doped regions to diffuse laterally in the epitaxial portion of the substrate of the shallow trench isolation structure.
The shallow trench isolation structure may be among a plurality of shallow trench isolation structures which are positioned between adjacent photodiode structures or photogate structures in the substrate.
In another approach, means for fabricating a CMOS image sensor with improved optical sensitivity comprise: means for providing an oxide layer on a top surface of an epitaxial portion of a substrate; providing a shallow trench isolation structure which acts as an optical grating at an interface layer between the oxide layer and the substrate; means for providing single or multiple photodiode structures or photogate structures; and means for providing a dielectric material over the multiple photodiode structures or photogate structures and the oxide layer.
The foregoing detailed description of the technology herein has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the technology to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. The described embodiments were chosen to best explain the principles of the technology and its practical application to thereby enable others skilled in the art to best utilize the technology in various embodiments and with various modifications as are suited to the particular use contemplated. It is intended that the scope of the technology be defined by the claims appended hereto.
This application claims the benefit of U.S. provisional patent application No. 62/111,515, filed Feb. 3, 2015, to Akkaya et al., titled “Time-of-flight detector,” and incorporated herein by reference.
Number | Date | Country | |
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62111515 | Feb 2015 | US |