The invention relates to motor vehicle air-conditioning circuits.
Modern motor vehicles are often equipped with a circuit for air-conditioning their cabin. These circuits particularly comprise a condenser, through which an air-conditioning fluid in the gaseous state is cooled in order to condense it.
In this field it is also known practice to use air-conditioning fluids, such as CO2, on which the circuit can operate without the fluid changing phase. The circuit is then equipped with a heat exchanger able to lower their temperature, without, however, going so far as to condense them.
The invention is as applicable to an actual condenser proper as it is to such exchangers. In order not to make the remainder of the text overly unwieldy, only the term condenser will be used. Nonetheless, it is to be understood that this term covers both a heat exchanger intended to allow a fluid to be condensed and a heat exchanger intended simply to allow the fluid of a motor vehicle air conditioning circuit to be cooled.
Currently known condensers generally consist of a bundle of tubes, the tubes being connected at each of their ends to header boxes. The tubes are equipped with heat-exchange surfaces such as pins or corrugated inserts. They are cooled by exchanging heat with the atmospheric air and, for this purpose, are placed at the front of the motor vehicle, generally in front of the engine cooling circuit radiator.
These known condensers exhibit several disadvantages. They are not able to exchange heat with the water in the engine cooling circuit. Their side-to-side area, and therefore their size, are great. Furthermore, they have a necessity to be placed along the front face of the motor vehicle so that they can be cooled effectively.
It is also known practice to produce condensers consisting of a multitude of stacked main-section plates assembled to delimit first flow channels for a refrigerating fluid which alternate with second flow channels for a cooling fluid. A condenser of this type is described in document WO 01/88454.
Thanks to these features, a condenser such as this can be cooled by a liquid, particularly by the liquid in the engine cooling circuit. It is therefore more compact than an air-cooled condenser. There is no need to site it along the front face of the vehicle. It can therefore be placed near the evaporator, making it possible to shorten the length of pipework in the air-conditioning circuit. However, a condenser of this type also exhibits disadvantages, particularly the fact that it is unable to perform sufficient exchange of heat.
The subject of the invention is a condenser, particularly for a motor vehicle cabin air-conditioning circuit, which overcomes these disadvantages. This condenser needs to allow improved cooling of the air-conditioning circuit air-conditioning fluid by the water in the engine cooling circuit.
To this end, the invention proposes a condenser of the type defined hereinabove which comprises at least two passes over the refrigerating fluid.
The term “pass” is to be understood to mean a group or sub-group of plates between which the fluid follows one and the same direction in one and the same sense. In plates of one and the same pass, the inlet and outlet orifices are situated, in particular, at two opposite edges of said plates. On moving on from one pass to another, the sense in which the fluid circulates is reversed. It is thus possible to lengthen the path of the fluid through the exchanger. By virtue of these features, the condenser according to the invention exhibits improved performance.
The condenser is made up of a stack of main-section plates. One end plate is arranged at each of the ends of the stack of main-section plates.
The plates comprise communication passages to allow the. refrigerating fluid and the cooling fluid to pass from one flow channel to the other, annular ducts are provided alternately facing the communication passages so as to prevent fluids from mixing.
As a preference, the main-section plates are equipped with two communication passages intended for the passage of the air-conditioning fluid and with two communication passages intended for the passage of the cooling fluid. Thus, each main-section plate has, in total, four communication passages.
In one particular embodiment, the plates are equipped with turned-up peripheral edges which are joined together in a sealed manner so as to delimit the first flow channels and the second flow channels.
In another particular embodiment, the condenser comprises at least two passes over the cooling fluid.
Advantageously, the condenser comprises at least one inlet and one outlet for refrigerating fluid and at least one pass over the refrigerating fluid communicating with said inlet, known as the inlet pass, and another pass communicating with said outlet, known as the outlet pass, the cross section of the passes diminishing from the inlet pass towards the outlet pass.
In exchangers of a known type, the passes are produced either by separating partitions arranged in the header boxes in the case of tube-type exchangers, or by spacer pieces arranged between the plates of stacked-plate heat exchangers. By contrast, in the condenser of the invention, circulation passes for the fluids can be achieved without adding additional components. To achieve this, all that is required is the omission of certain communication passages made in the main-section plates. For this, one refrigerating fluid communication passage or, as appropriate, one cooling fluid communication passage, is omitted in some of the main-section plates so as to determine passes for the circulation of the refrigerating fluid or, as appropriate, for the circulation of the cooling fluid.
As already stated, in one embodiment of the invention, the cross section of the passes diminishes from the pass communicating with the inlet of the condenser, known as the inlet pass, towards the pass communicating with the outlet of said condenser, known as the outlet pass.
The condenser according to the invention may comprise at least three passes, the number of channels allocated to the inlet pass to the number of channels allocated to the outlet pass lying, for example, between 2 and 5, the cross section of the channels being designed to be constant from one channel to the other.
Advantageously, the plates of the condenser are arranged in a first series for cooling the refrigerating fluid until it condenses, and a second series for cooling the refrigerating fluid below the temperature at which it condenses (to supercool it).
Advantageously too, the condenser of the invention comprises a bottle built in between the first and second series of plates.
In order to improve the exchange of heat between the fluids, elements which disrupt the flow, known as turbulence generators, may be provided. In one alternative form, the turbulence generators are arranged between the plates. In another alternative form, the plates themselves have reliefs which constitute turbulence generators.
As a preference, the hydraulic diameter of the circulation channels is between 0.1 mm and 3 mm. It may in particular be from 0.1 to 0.5 mm in the case of fluids intended not to change phase, except under exceptional circumstances, and from 0.5 to 3 mm in the case of fluids which are intended to be condensed. It will, for example, range from 1 to 2.6 mm for the cooling fluid, which may be water, particularly that of the cooling circuit.
Finally, the annular ducts advantageously consist of bowls formed in the plates. Manifolds are thus defined without the need to provide any additional components.
As a preference, the cooling fluid consists of the water from the motor vehicle engine cooling circuit.
Furthermore, the invention relates to an air-conditioning circuit, particularly for the cabin of a motor vehicle, comprising an evaporator, a compressor, a condenser, an expansion valve in which a refrigerating fluid circulates, in which the condenser is in accordance with the present invention.
Other features and advantages of the invention will become further apparent from reading the description which follows of some embodiments which are given by way of illustration with reference to the attached figures. In these figures:
In order to enhance the pressure withstand of the condenser, the main-section plates 2 are sandwiched between a lower reinforcing plate 8 and an upper reinforcing plate 10. The refrigerating or air-conditioning fluid F1 enters the condenser via an inlet pipe (not depicted in
The refrigerating or air-conditioning fluid is, for example, the fluid R134a or R744 (CO2), while the cooling fluid F2 consists of the water from the engine cooling circuit. It may also involve an independent water loop.
The condenser depicted in
As can be seen in
In
The flat space between the plates 2b and 2c has just one communication passage 74 allowing the fluid F2 out. This fluid passes through the annular passage 76 to arrive between the plates 2d and 2e having undergone a change in the sense in which it circulates. What actually happens is that it crosses this space from right to left, whereas previously it was circulating from left to right.
Likewise, the cooling fluid F2 which enters the condenser via an inlet pipe (not depicted) situated at the lower part of the exchanger, circulates from left to right in the flat spaces lying between two successive plates. It passes from a space lying between two plates to the next space, these spaces alternating with spaces provided for the fluid F1 via annular ducts similar to the ducts 70 or 76 mentioned earlier. Having arrived in the space between the plates 2e and 2f, as depicted schematically by the arrow 80, the fluid F2 enters the annular duct 82, as depicted schematically by the arrow 84, and changes the sense in which it circulates. In the upper part of the condenser, it circulates from right to left, whereas it was circulating from left to right in the lower part. This then produces a second circulating pass for the fluid F2 also.
It is noted thus that the condenser of the invention has three types of plate which differ as far as the number of communication passages are concerned. The end plates, such as the plate 6, have just two communication passages, the first for letting one of the fluids in, the second for letting the other fluid out. The main-section plates, such as the plate 2f, have four communication passages. Two of these passages are devoted to the first fluid F1, while the other two passages are devoted to the fluid F2. The plates situated just before the end plate 6, such as the plate 2a, have three communication passages instead of four in the case of the main-section plate. The plate 2d, which allows the circulation passes of the two fluids to be achieved, has just two communication passages. This is because by omitting two of the four communication passages, dividing partitions are produced which allow the sense in which the fluid circulates to be changed. The plates 2c and 2e, adjacent to the plate 2d, have three communication passages, instead of four in the case of the main-section plates. There are thus three types of plate. The two end plates and the plate 2d have just two passages. The plates adjacent to the end plates and to the plate 2d have three passages, while the main-section plates of the condenser have four.
In
In the case of a three-pass condenser one might have, by way of illustrative example, 15 to 20 channels in the inlet pass “a”, 8 to 10 channels in the intermediate pass “b”, and 4 to 7 channels in the outlet pass “c”. In the example of
The plates of the first series constitute a section for cooling the refrigerating fluid, and the plates of the second series constitute a section for supercooling this fluid. The bottle 100, also known as the intermediate reservoir, allows the refrigerating fluid to be filtered and water removed. It also allows variations in its volume to be compensated for and allows the liquid and gaseous phases to be separated. Its insertion between an upstream part and a downstream part 96 of the condenser makes it possible for only fluid in the liquid state to be circulated through the supercooling section. The refrigerating fluid is thus cooled below its liquid-gas equilibrium temperature, thus improving the performance of the condenser and making it relatively independent of the amount of fluid contained within the air-conditioning circuit.
The refrigerating fluid and the cooling fluid may be circulated in one or more passes through the cooling section 94, and through the supercooling section 16. The refrigerating fluid F1 enters the cooling section 94 via the inlet pipe 12 situated in the upper part of the condenser. It passes through the cooling section, in one or more passes, then passes into the bottle 100, in which it is filtered and dehydrated, then it returns to the supercooling section 96 before leaving the exchanger via the outlet pipe 14.
The cooling fluid F2 flows countercurrent with respect to the refrigerating fluid. It enters the lower part of the condenser, into the supercooling section 96, via the inlet pipe 20 (see
Furthermore, according to the invention, turbulence generators (also known as turbulators) intended to improve the exchange of heat may be arranged between the plates.
The turbulence generators 132 and 136 depicted in
Thus, in
Number | Date | Country | Kind |
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02 13671 | Oct 2002 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR03/03055 | 10/31/2003 | WO | 00 | 4/25/2005 |
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WO2004/042293 | 5/21/2004 | WO | A |
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