The present invention relates to a cooling apparatus, an electronic apparatus provided with same, and an electric vehicle.
A cooling apparatus mounted in a power converter circuit of an electric vehicle is known. In the electric vehicle, an electric motor which is a driving power source is switched and driven by an inverter circuit which is a power converter circuit. In the inverter circuit, a plurality of semiconductor switching elements such as power transistors are used, and high current as high as tens of amperes flows through the semiconductor switching elements. Hence, the semiconductor switching elements are highly heated and it is necessary to cool the semiconductor switching elements.
For this reason, as disclosed in PTL 1, in an ebullient cooling apparatus provided with a refrigerant radiator at its upper part and a refrigerant tank at its lower part, an inverter circuit disposed on a lower part of the ebullient cooling apparatus is cooled. In such a conventional cooling apparatus, the refrigerant tank is disposed such that it is in contact with the semiconductor switching elements. A liquefied refrigerant in the refrigerant tank draws heat of the switching elements and evaporates. The evaporated refrigerant rises to the refrigerant radiator disposed in the upper part of the ebullient cooling apparatus; the evaporated refrigerant is cooled and liquefied. The liquefied refrigerant again drops to the lower part of the ebullient cooling apparatus. This cycle is repeated. That is, a refrigerant is circulated by natural convection.
However, in such a natural convection type cooling apparatus, the heat of the switching element is transferred to a liquefied refrigerant collected in the refrigerant tank through a wall surface (heat transfer surface) of the refrigerant tank. That is, the heat of the switching element is only transferred by gentle convection heat transfer. Therefore, the heat transfer efficiency in the heat transfer surface cannot be enhanced, and the switching element is not efficiently cooled.
A cooling apparatus of the present invention includes: a heat receiving portion including a heat receiving plate which transfers heat from a heat source to a working fluid; a heat radiating portion which discharges the heat of the working fluid; and a heat radiating path and a return path which connect the heat receiving portion and the heat radiating portion to each other. In the cooling apparatus, the working fluid is circulated through the heat receiving portion, the heat radiating path, the heat radiating portion, the return path and the heat receiving portion to dissipate the heat of the heat source. A check valve which controls a flow of the working fluid is provided in the return path at a location near the heat receiving portion or provided in the heat receiving portion. The check valve includes a valve seat including a valve hole, a case including a recess, and a valve plate which is sandwiched between the valve seat and the case, which opens and closes the valve hole, and which includes a valve-movable portion that moves in the recess.
According to the cooling apparatus of such a configuration, the valve plate is opened by a pressure balance between a head pressure of the working fluid collected above the valve plate and internal pressure in the heat receiving portion, and the valve-movable portion moves in the recess of the case. Therefore, the check valve does not excessively open. Hence, the working fluid is not excessively supplied into the heat receiving portion, and an appropriate amount of working fluid is supplied. A volume of a portion of the working fluid which drops to the heat receiving plate is expanded by initial boiling, and the remaining working fluid which is not yet boiled spreads over an entire surface of the heat receiving plate as a thin film. The thin film working fluid receives the heat of the heated heat receiving plate, and the working fluid is heated and evaporated in an instant. As a result, heat transfer efficiency on the heat transfer surface is enhanced and a cooling effect is enhanced.
Further, by the volume expansion caused by evaporation, the working fluid moves energetically on the heat receiving plate and therefore, the heat transfer efficiency on the heat transfer surface is enhanced and a cooling effect is enhanced.
Embodiments of the present invention will be described below with reference to the drawings.
Cooling apparatus 3 cools semiconductor switching elements 10. Cooling apparatus 3 includes heat receiving portion 4, heat radiating portion 5, heat radiating path 6, and return path 7. Here, heat radiating portion 5 releases heat 10a which is absorbed by working fluid 12 (e.g., water) in heat receiving portion 4. Heat radiating path 6 and return path 7 are circulation paths of working fluid 12, which connect heat receiving portion 4 and heat radiating portion 5 to each other. In the circulation path, working fluid 12 is gas (water vapor in the case of water), liquid and a mixture thereof. Working fluid 12 circulates in one direction through heat receiving portion 4, heat radiating path 6, heat radiating portion 5, return path 7, and heat receiving portion 4.
As shown in
Heat receiving plate cover 14 is provided with inflow port 15 through which liquefied working fluid 12 flows into heat receiving space 13, and discharge port 16 through which evaporated working fluid 12 is discharged from heat receiving space 13.
That is, inflow port 15 is formed in an upper surface of heat receiving plate cover 14, and discharge port 16 is formed in a side surface of heat receiving plate cover 14. Return path 7 is connected to inflow port 15, and heat radiating path 6 is connected to discharge port 16.
Inflow pipe 19 through which working fluid 12 is supplied into heat receiving portion 4 is connected to return path 7 at one end next to heat receiving portion 4 in a state where inflow pipe 19 projects into heat receiving space 13. In the following description, a portion of inflow pipe 19 existing in heat receiving space 13 is described as introduction pipe 17.
In the first embodiment of the present invention, an inlet portion of introduction pipe 17 includes check valve 18. Check valve 18 is provided in return path 7 at a location in the vicinity of heat receiving portion 4 or provided in heat receiving portion 4, and check valve 18 controls a flow of working fluid 12.
An effect of cooling apparatus 3 configured as described above will be described.
In the above-described configuration, when semiconductor switching elements 10 of inverter circuit 2 shown in
Meanwhile, the heat generated by semiconductor switching elements 10 shown in
Working fluid 12 whose heat 10a is released from heat radiating portion 5 is liquefied, flows into return path 7, and is collected in inflow pipe 19 existing above check valve 18. Liquefied working fluid 12 gradually increases in return path 7. On the other hand, working fluid 12 in heat receiving space 13 is reduced by its evaporation and pressure in heat receiving space 13 is also reduced. Hence, check valve 18 is pushed down and is opened by a head pressure of working fluid 12 collected above check valve 18, and working fluid 12 is again supplied onto heat receiving plate 11 in heat receiving space 13. Working fluid 12 circulates in cooling apparatus 3 in this manner and semiconductor switching elements 10 are cooled.
Here, a cooling mechanism in heat receiving space 13 will be described.
In heat receiving space 13 shown in
Further, barometric pressure in the circulation path including heat receiving space 13 is set lower than atmospheric pressure. Hence, even if water is used as working fluid 12, working fluid 12 is evaporated at a temperature lower than a boiling temperature of water in atmospheric pressure.
In the first embodiment of the present invention, barometric pressure in the circulation path is −97 KPa and an interior of the circulation path is brought into a saturated vapor state. Hence, a boiling temperature suitable for an outside air temperature is determined, and water of working fluid 12 is easily evaporated. At this time, working fluid 12 takes heat 10a of semiconductor switching elements 10 and cools elements 10.
When working fluid 12 is evaporated, pressure in heat receiving space 13 increases. However, by the operation of check valve 18, it is possible to avoid a case where working fluid 12 reversely flows and returns toward return path 7, and working fluid 12 is reliably discharged from discharge port 16 toward heat radiating path 6. Since cooling apparatus 3 operates in this manner, a regular cycle of heat reception and heat radiation is realized. Working fluid 12 is continuously evaporated in heat receiving space 13, and semiconductor switching elements 10 is cooled.
Here, the most characteristic portions of the first embodiment of the present invention will be described.
U-shaped cut-groove 25 is provided on the inner side of valve plate 21, and valve-movable portion 21a is formed on the inner side of cut-groove 25. That is, valve-movable portion 21a is region 26 surrounded by U-shaped cut-groove 25. Valve-movable portion 21a includes free end 21b whose displacement from valve plate 21 is the largest and fixed end 21c whose displacement from valve plate 21 is zero.
Valve-movable portion 21a moves only in recess 22b of case 22. A depth of recess 22b is about 1 mm to 2 mm, and a gap between valve-movable portion 21a and an inner wall of recess 22b is also about 1 mm to 2 mm. According to this configuration, even if check valve 18 shown in
Working fluid 12 which drops onto heat receiving plate 11 spreads as a thin film such that working fluid 12 is dispersed in the peripheries of a surface of heat receiving plate 11 as described above. Working fluid 12 is heated by heat 10a of heat receiving plate 11, and is evaporated in an instant. Hence, heat transfer efficiency in the heat transfer surface is enhanced, and efficient cooling operation is carried out. Since the volume is expanded by evaporation, working fluid 12 in heat receiving plate 11 moves to the discharge port 16 with great force, and therefore, the heat transfer efficiency in the heat transfer surface is further enhanced.
In the first embodiment of the present invention, valve plate 21 of check valve 18 is disposed substantially horizontally. However, if valve plate 21 can move by the head pressure of working fluid 12, a direction in which valve plate 21 is disposed may be inclined with respect to the horizontal direction or may be substantially vertical. However, if response obtained by a relation between an amount of working fluid 12 and pressure caused by the head is taken into consideration, it is preferable that the direction in which valve plate 21 is disposed is substantially horizontal.
Valve hole-forming surface 23b forming valve hole 23a is in contact with valve plate 21 at valve hole valve plate contact portion 23c. Valve hole valve plate contact portion 23c is provided with chamfered portion 30. When a projection exists on valve hole valve plate contact portion 23c which is an open edge of valve hole 23a, valve-movable portion 21a is easily damaged when it opens or closes if the projection vertically abuts against valve plate 21. Hence, when chamfered portion 30 which moderates impact caused at the time of abutment is provided, even if valve plate 21 and valve hole valve plate contact portion 23c abut against each other, the impact is moderated and the open edge of valve hole 23a is not damaged. Therefore, durability of valve plate 21 is further enhanced.
Valve plate 21 is formed by metal plate 27. As shown in
Cut-groove 25 and an outer peripheral portion of valve plate 21 formed by metal plate 27 shown in
As shown in
In a second embodiment of the present invention, the same reference marks are allocated to the same constituent elements as those of the first embodiment, and detailed description thereof will be omitted.
In inflow pipe 19 immediately before check valve 38 in return path 7 shown in
Here, the question is durability of valve plate 31 shown in
When valve plate 31 is damaged as described above, a valve function of check valve 38 shown in
As shown in
As shown in
Next, when an evaporation amount of working fluid 12 in heat receiving space 13 is reduced and pressure in heat receiving space 13 is reduced, check valve 38b is pushed down by the head pressure of working fluid 12 collected above check valve 38b. That is, check valve 38b opens and working fluid 12 is supplied into heat receiving space 13.
As described above, in the normal operation when two check valves 38a and 38b are provided in check valve-mounting portion 40, check valve 38a does not have a function as the check valve as compared with a case where one check valve 38b is provided. That is, check valve 38a almost always opens. Hence, by repetition of the opening and closing operations of check valve 38a, base 31b of valve-movable portion 31a of valve plate 31 shown in
Thus, when check valve 38b is damaged, check valve 38a carries out the same operation as that of check valve 38b as described above, and maintenance period such as exchange of check valve 38 shown in
In the first embodiment of the present invention, an example in which cooling apparatus 3 is applied to electric vehicle 1 has been described.
The cooling apparatus of the present invention is effective for cooling a power semiconductor used for a power converter as a drive apparatus of an electric vehicle, and for cooling a CPU (Central Processing Unit) and the like having a high amount of the heat generation.
1 electric vehicle
2 inverter circuit
3 cooling apparatus
4 heat receiving portion
5 heat radiating portion
6 heat radiating path
7 return path
8 heat radiating body
9 blower
10 semiconductor switching element (heat source)
10
a heat
11 heat receiving plate
12 working fluid
13 heat receiving space
14 heat receiving plate cover
15 inflow port
16 discharge port
17 introduction pipe
18, 38, 38a, 38b, 38m, 38n check valve
19 inflow pipe
21, 31 valve plate
21
a,
31
a valve-movable portion
21
b free end
21
c fixed end
22, 32 case
22
a, 32b case hole
22
b, 32a recess
23 valve seat
23
a valve hole
23
b valve hole-forming surface
23
c valve hole valve plate contact portion
24 flat abutment surface
25 cut-groove
26 region
27 metal plate
28 rolling direction
29 valve-movable portion direction
30 chamfered portion
31
b base
32 personal computer casing
33 heat source socket
34 power source unit
40 check valve-mounting portion
Number | Date | Country | Kind |
---|---|---|---|
2011-159664 | Jul 2011 | JP | national |
2012-140507 | Jun 2012 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2012/004558 | 7/17/2012 | WO | 00 | 12/5/2013 |