1. Field of the Disclosure
The present disclosure relates to a cutting device configured and operable for cutting and printing on multiple sheets of paper.
2. Related Art
Cutting devices for cutting paper, or other material, into desired shapes have been introduced for use in crafts. One such cutting device is the CRICUT® (A Registered Trademark of Provo Craft and Novelty, Inc.) which allows users to cut a wide range of designs from a single sheet of paper. The CRICUT device includes a cutting mat on which the material to be cut is mounted prior to insertion into the cutting machine. The machine allows the user to select the design to be cut into the material and the size of the paper or other material being provided. The cutting mat and the material to be cut are then fed into the machine and a knife automatically cuts the desired design into the material. Since the material to be cut must be mounted on a cutting pad, only one sheet of material may be provided at a time to the machine. While the CRICUT does allow for printing, in order to do so, the blade must be removed such that cutting and printing cannot be done at the same time.
Another cutting machine is the SLICE™, which is a portable device that is used in conjunction with a glass cutting mat. The material to be cut is mounted on the glass cutting mat and the portable SLICE device is placed on top of the material. The SLICE then cuts a desired design into the material.
While these devices allow for cutting of material into desired designs, in both cases, only one sheet of material can be worked on at a time. If additional designs are desired, each new sheet of material must be manually mounted on the cutting mat and then cut. In addition, glass cutting boards require constant maintenance including constant re-application of glue. Plastic cutting mats will wear out. In addition, in either case, paper size is limited to the size of the cutting mat. Further, the devices discussed above allow for the cutting of material but there is no way to provide for printing and cutting at the same time.
Accordingly it would be desirable to provide a cutting device that avoids these and other problems associated with the prior art cutting devices.
It is an object of the present invention to provide a cutting device that is operable to cut and print on several sheets of paper.
The cutting device of the present application preferably includes a single operating head with a blade and a pen, or other printing element, that allows for material to be cut into a desired design and/or printed on.
The cutting device of the present application further includes an integral cutting surface such that the material to be cut need not be mounted on a cutting mat prior to introduction to the device.
The cutting device of the present application further includes a multipage function that allows multiple pages to be fed automatically into the cutting device.
A cutting device in accordance with an embodiment of the present application includes an operational head including a cutting element mounted thereon and a cutting surface for receiving and supporting unsupported paper, the operational head configured to move relative to the paper supported by the cutting surface to cut a desired pattern therein with the cutting element.
A method of cutting paper in accordance with an embodiment of the present application includes feeding unsupported paper into a paper cutting device, supporting the unsupported paper after it has been received in the paper cutting device and cutting the supported paper to provide a desired pattern therein.
A cutting device in accordance with an embodiment of the present application includes an operational head configured to move to a desired position in the cutting device, a cutting surface positioned under the operational head, a paper driver configured to drive paper through the cutting device between the operational head and the cutting surface, wherein the operational head further includes at least one cutting element configured to selectively cut the paper on the cutting surface to provide a desired pattern and a processor configured to control the operational head and the paper driver to position the operational head at the desired position over a desired portion of the paper.
A cutting device in accordance with an embodiment of the present application includes an operational head movable to a desired position in the cutting device, a cutting surface positioned under the operational head, a paper driver configured to drive paper through the cutting device between the operational head and the cutting surface, wherein the operational head further includes at least one cutting element configured to selectively cut the paper on the cutting surface to provide a desired pattern and at least one printing element configured to selectively draw on the paper. The cutting device further including a processor operable to control the operational head and the paper driver to position the operational head in the desired position over the paper and to control the operation of the at least one cutting element and the at least one printing element.
A cutting device in accordance with an embodiment of the present application includes an operational head movable to a desired position in the cutting device, a cutting surface positioned under the operational head, a paper driver configured to drive paper through the cutting device between the operational head and the cutting surface, a paper tray configured to hold a plurality of pieces of paper, wherein the paper driver further includes a feed roller positioned adjacent to the paper tray and configured to rotate to automatically feed the paper into the cutting device from the paper tray, the operational head further including at least one cutting element configured to selectively cut the paper on the cutting surface to provide a desired pattern. The cutting device further including a processor operable to control the operational head and the feed roller to respective desired positions and to operate the cutting element to selectively cut the piece of paper in the desired pattern.
A cutting device in accordance with an embodiment of the present application includes an operational head movable to a desired position in the cutting device, a cutting surface positioned under the operational head, a paper driver configured to drive paper through the cutting device between the operational head and the cutting surface, wherein the operational head further includes at least one cutting element configured to selectively cut the paper on the cutting surface to provide a desired pattern, a processor operable to control the operational head and the paper driver to position the operational head in the desired position over the paper and an input device configured to enable a user to provide information to the processor regarding a desired pattern.
A cutting device in accordance with an embodiment of the present application includes an operational head configured to move to a desired position in the cutting device, a cutting surface positioned under the operational head, a paper driver configured to drive paper through the cutting device between the operational head and the cutting surface and a processor configured to control the operational head and the paper driver to position the operational head at the desired position over a desired portion of the paper, wherein the operational head further includes at least one cutting element configured to selectively cut the paper on the cutting surface to provide a desired pattern, and the processor controls the at least one cutting element to provide a predetermined number of uncut tabs of paper in the desired pattern.
A method of cutting paper with a cutting device in accordance with an embodiment of the present application includes operating a paper driver to drive paper through the cutting device, moving an operational head to a desired position over the paper, providing an integral cutting surface under the operational head and the paper and lowering a cutting blade from the operational head to cut the paper at the desired position based on instructions provided by a processor to provide a desired pattern.
A method of cutting paper with a cutting device in accordance with an embodiment of the present application includes operating a paper driver to drive paper through the cutting device, moving an operational head to a desired position over the paper, providing an integral cutting surface under the operational head and the paper, lowering a cutting blade from the operational head to cut the paper at the desired position based on instructions provided by a processor to provide a desired pattern and printing on the paper using a printing element based on instructions provided by the processor.
A method of cutting paper with a cutting device in accordance with an embodiment of the present application includes providing a paper tray including a plurality of pieces of paper, operating a paper driver to feed paper from the paper tray into the cutting device and drive paper through the cutting device, moving an operational head to a desired position over the paper, providing an integral cutting surface under the operational head and the paper, and lowering a cutting blade from the operational head to cut the paper at the desired position based on instructions provided by a processor to provide a desired pattern.
A method of cutting paper with a cutting device in accordance with an embodiment of the present application includes providing a bracket supporting a roll of paper, operating a paper driver to feed paper from the roll of paper into the cutting device and to drive paper through the cutting device, moving an operational head to a desired position over the paper, providing an integral cutting surface under the operational head and the paper, and lowering a cutting blade from the operational head to cut the paper at the desired position based on instructions provided by a processor to provide a desired pattern.
A method of cutting paper with a cutting device in accordance with an embodiment of the present application includes operating a paper driver to drive paper through the cutting device, moving an operational head to a desired position over the paper, providing an integral cutting surface under the operational head and the paper, lowering a cutting blade from the operational head to cut the paper at the desired position based on instructions provided by a processor to provide a desired pattern and raising the blade selectively while cutting the desired pattern to provide uncut tabs of paper in the desired pattern.
A method of printing on paper utilizing a cutting device having an operational head with a cutting element and a printing element in accordance with an embodiment of the present application includes operating a paper driver to drive the paper through the cutting device, moving the operational head to a desired position over the paper and printing on the paper using a printing element based on instructions provided by a processor.
Other features and advantages of the present invention will become apparent from the following description of the invention which refers to the accompanying drawings.
1 illustrates an exemplary embodiment of the cutting surface used in the device of
The device 10 preferably includes a housing 12 with a cover 13 movable between a closed position, illustrated in
The tray 14 also includes a pair of brackets 18 which are preferably removably mounted thereon to extend upward. A top portion of the each bracket 18 includes a U-shaped recess 18a. The recess 18a is shaped and sized to receive an end of a paper roller 9. The paper roller 9 is positioned between the brackets 18 such that it is rotatable thereon. As can be seen in
The device 10 also preferably includes a media slot 16, which preferably receives data storage media, such as a SD card or similar data storage device. In this manner, various designs and shapes to be cut by the device 10 may be provided to the device 10 via the data storage medium. While the slot 16 is illustrated as sized to accommodate a SD card, any suitable data storage device may be used. In addition, a USB port 18 may also be provided as well. The USB port 18 allows the device 10 to be connected to a computer, or any similar device including but not limited to cellular telephones, smart phones, MPEG players or other media players, and thus, allows the device to download data, such as additional designs. In the alternative, or in addition, a wireless transceiver may be provided to allow for data to be transferred to the device 10. The USB port 18 thus allows the user to download designs, patterns or other information from the Internet, for example, and then transfer it to the device 10. In this manner, designs and patterns may be purchased on the Internet and easily used in the device 10.
The device 10 also includes an input device 19 that allows the user to input information, including information regarding selection of a desired design and other related parameters. The input device may include one or more buttons or keys 19a that allow the user to input the information and preferences regarding the desired design. Alternatively, or in addition, the input device 19 may include a touch screen to allow user input. The device 10 also includes a display 11 on which the user may view available designs and the selection information discussed above. The LCD 11 may also be a touch screen device. As will be discussed further, these parameters include a mode selection, and sizes and layouts of the selected designs. A power input 21 is provided to connect the device 10 to a power source, as desired.
The device 10 may include drawer 30 that fits in the back of the device 10, as illustrated in
In a preferred embodiment, the cover 13 is attached to the device 10 utilizing hinges 40. See
In a preferred embodiment, the device 10 uses two motors 70, 71 to feed paper into the device 10 and to control the operational head 72. The operational head 72 includes both a blade, or other cutting element, 72a for cutting paper and a printing element 72b, such as a pen, for example, for drawing on the paper. It is noted that the device 10 can cut paper and draw, or print, on paper without the need to switch out or otherwise modify the operational head 72. Further, printing and cutting may be performed on the same piece or portion of paper successively.
In operation, paper is moved through the device 10 parallel to the axis Y in
The battery 77 is preferably a lithium ion type rechargeable battery. Suitable contacts 77a are provided to connect the battery 77 to the device 10. In addition, the device 10 preferably includes recharging circuitry (not shown) that allows the battery 77 to be recharged while positioned in the device 10.
Specifically, as the front roller 170 rotates, the rings 173 formed on the front roller 170 extend up through the housing 12 to contact the paper and move it. The wheels 171 are mounted above the rings 173 in a top portion of the housing 12 and the paper is between them. Biasing springs 175 are positioned above the wheels 171 to push them downward toward the rings 173. The rings 173 may be coated with a relatively high friction material, such as rubber, to grip the paper and move it if desired.
As can be seen in
The cutting surface 76 is an important improvement over the prior art in this area since it eliminates the need for the cutting mats commonly used therein. In the device 10, there is no need for a cutting mat since the blade 72a always cuts on the dedicated cutting surface 76 built into the device 10. This significantly increases productivity and ease of use and also reduces costs associated with the device 10 since there is no need to constantly replace cutting mats. Further, it is easier and faster to load paper into the device 10 since there is no need to mount it on a cutting mat first. In fact, as noted above, paper can be automatically loaded into the device 10 from the tray 14 or the roll 9, as desired. The paper that is loaded into the device 10 is unsupported prior to entering the device. In contrast, in the prior art devices, paper must be mounted on and supported by a cutting mat external from the device and then the supported paper is fed into the device.
One of the other benefits of the device 10 in comparison to the prior art is that the operational head 72 allows the user to cut and write on paper without the need to adjust the head manually. In the prior art, in order to write, a user had to remove the blade and replace it with a writing instrument. This is inconvenient, time consuming and generally inefficient. Further, where a design includes both drawn elements and cutting, it is difficult to realign the head to accurately cut the design after it is drawn on, if the head needs to be modified to replace the blade with a writing implement.
In contrast, the operational head 72 of the present application provides a blade, or other cutting element, 72a and a printing element 72b. This allows the user to both write on and cut a design without having to adjust the operating head at all. Further, by providing the blade and printing element in the same head, alignment of a printed design and a cut design is simplified since the drawing and cutting are performed in one operation.
In a preferred embodiment shown in
While the present disclosure specifically refers to a cutting blade 72a, any suitable cutting element may be used to cut the paper as desired by the user.
In a preferred embodiment, rotation of the shaft 238a will result in adjustment of the vertical position of the adjustment element 238, and thus, the vertical position of the blade 72a. The adjustment knob 240 illustrated in
More specifically, the assembly 230 is moved up and down by action of a solenoid 221 mounted in the housing 222 of the operational head 72. See
In
In operation, the device 10 is preferably operable in 3 different modes. The user may set the desired mode utilizing the input buttons 19a. The input buttons 19a may also be used to select a desired design, the number of the desired designs to be cut and the size of the design. That is, the user may select, for example, five hearts each of which having a size of 3 inches to be cut from the paper by the device 10. The user may also set more than one design to be cut from a piece of paper. That is the user may select, for example, three, three inch hearts followed by three, four inch circles if desired.
In addition, there is an option to provide tabs in the cut design. That is, there is an option to leave small portions of the design uncut such that the paper remains substantially intact even as the design is cut. This allows paper to be easily fed out of the device 10 in one piece and also reduces the likelihood of a paper jam. After the design has been cut, the paper is fed out of the device 10 with the front roller 170, for example, and the user can separate the tabs by hand to release the design from the rest of the paper. The width of each tab, and the number of tabs left per design may be selected by the user using the buttons 19a.
This feature is particularly useful in the device 10 since no cutting mats are necessary. The cutting mats required in the prior art devices keep the cut design and the waste paper together until they are fed out of the device so there is no paper jam or damage done to the designs. Since the device 10 of the present disclosure does not require the cutting mats, the tabs serve to keep the cut design with the waste paper until they exit the device. They can then be easily separated by the user.
The buttons 19a also allow the user to select the orientation of the design on the page, preferably, either portrait or landscape. The user may also use the buttons 19a to select multiple designs to be cut out one after the other, as noted above.
In a first mode, MANUAL, paper is loaded into the device from the front via the front roller 170 described above. A user may lift the cover 13 to align the blade 72a where desired and then proceed to activate the device 10 to cut the selected design. The operational head 72 may be adjusted in position using button 19a to move the head and/or to move the paper under the head, if desired. When the design is cut, the paper is pulled out of the device 10 using the front roller 170 in the manner described above. In a preferred embodiment, the front roller 170 advances the paper completely out of the device 10. While the device 10 does not require a cutting mat, a cutting mat may be used in the MANUAL mode.
In a second mode, TRAY, the device 10 will automatically feed paper from the tray 14 into the device. The user may again set the desired design, number, size, tab number and size and orientation of the design on the paper. The device 10 will automatically maximize paper use in the TRAY mode. That is, based on the number and size of the selected design, the device 10 will automatically cut the designs in the manner in which the least amount of paper is consumed. This option may be disabled if desired. The device 10 will also automatically feed in additional paper as necessary from the tray 14 to complete the desired job. In this mode, it is preferable that all sheets of paper in the tray 14 are of a common predefined size. The device 10 is illustrated as suitable for use with 12″ by 12″ sheets of paper, however, the device 10 is not limited to this size may be built to accommodate larger sizes if desired. Indeed, a larger model suitable for use with 30 inch wide paper common in industrial applications would work in a similar manner.
In the third mode, ROLL, paper is fed into the device 10 from the roller 9. The user is again provided with the option of setting the design, number of copies, and size as well as the orientation of the design. Based on this information, the device will advance the paper from the roller 9 into the device 10. Initially a suitable length of paper to accommodate the desired job is fed into the device 10 from the roller 9, then the device will start cutting. In this manner, the user can make extended banners and the like. In a preferred embodiment, the input buttons 19a also include a button that will trigger the blade 72a to simply cut straight across the paper at a desired point. Thus, after the desired design has been cut, or drawn, on the paper from the roller 9, the paper including the design may be cut away from the remaining uncut paper on the roll of paper. This paper may then be advanced out of the device 10 by the front roller 170 as described above.
In any of the above modes, the device 10 may utilize the printing element 72b to draw or print an image or other indicia on the paper. It is noted that since the head 72 includes the printing element 72b, the printing can be accomplished without modifying the head. Further, printing with the printing element 72b may be accomplished immediately before cutting by the blade 72a while the paper remains in the device 10. In a preferred embodiment certain designs that are selected by the user may include printed elements and these printed elements are automatically provided by the device 10.
The input buttons 19a of the input device 19 are preferably connected to a processor 300 that controls the device 10.
While the term processor is used, the processor 300 may be embodied by any suitable control device or circuit. The processor may be, or include, a microprocessor or other similar device and/or be embodied in dedicated firmware or as an integrated circuit.
The cutting device 10 of the present application thus includes many advantages unavailable in prior art devices. First, the dedicated cutting surface 76 is used for all cutting. This cutting surface 76 is made of a hard and durable metallic alloy, or other material that is long lasting. As a result, there is no need for the cutting mats that are generally required by the prior art cutting devices.
Further, the device 10 allows paper to be automatically fed into the device from the tray 14 as need. In addition, paper can be automatically fed into the device 10 from the roller 9, as well. No other cutting device provides for these automatic feeding options.
The operational head 72 includes both a cutting blade 72a to cut paper and a printing element 72b to allow the device to write or draw on the paper as well. No other cutting device allows for drawing unless the blade is removed and replaced with a printing element. The operational head 72 is also easily adaptable to include an inkjet print head as well.
In addition, the device 10 allows for the user to select a size and number of tabs to be included on the cut design such that the cut design portion of the paper, at least temporarily, remains with the paper even after being cut. No other device provides for tabs at all, much less the ability to select the number and width of such tabs
Thus, the cutting device 10 of the present disclosure provides numerous advantages over conventional paper cutters, which dramatically increase ease of use, efficiency and productivity.
Although the present invention has been described in relation to particular embodiments thereof, many other variations and modifications and other uses will become apparent to those skilled in the art.
The present application claims benefit of and priority to U.S. Provisional Patent Application Ser. No. 61/218,375 filed Jun. 18, 2009 entitled CUTTING AND PLOTTING DEVICE, the entire content of which is hereby incorporated by reference herein.
Number | Date | Country | |
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61218375 | Jun 2009 | US |