This disclosure relates in general to oil well pumps and in particular to a pump assembly having an upper reciprocating, rod driven pump within a vertical portion of a well that remotely drives a lower reciprocating pump in an inclined portion of the well.
Many oil wells employ a rod pump for pumping well fluid to the surface. A string of sucker rods extends from a pump jack at the upper end of the well to a reciprocating pump located in the well below the well fluid level. The pump jack strokes the rods and thus the pump upward and downward to lift well fluid to the wellhead.
Some wells have a vertical upper portion that curves into an inclined lower section that may even be horizontal. Placing the pump in the inclined lower section is a problem because the rod string would have to bend through the bend in the well casing and tubing. As the rod string moves up and down in the well, wear occurs on the rod string and well as the tubing in which it extends.
A well pump assembly is disclosed for pumping well fluid from a well having an upper vertical section and a lower inclined section. An upper lifting unit has an upper plunger configured for upward and downward movement within the upper vertical section of the well to pump well fluid up the well. A lower lifting unit has a lower plunger configured for upward and downward movement within the lower inclined section of the well to pump well fluid up to the upper lifting unit. A linking means causes the lower plunger to move upward in response to the upward movement of the upper plunger, and to move downward in response to the downward movement of the upper plunger.
In the embodiment shown, the linking means includes a working fluid conduit extending between the upper and the lower lifting units. An upper piston in the working fluid conduit is connected with the upper plunger for upward and downward movement in unison. A lower piston in the working fluid conduit is connected with the lower plunger, the lower plunger being movable in unison with the lower piston. A downstroke working fluid fills the working fluid conduit between the upper and lower pistons. Downward movement of the upper piston transmits a downward force through the working fluid to the lower piston, causing the lower piston to move downward.
Preferably, the downstroke working fluid is a liquid trapped in the working fluid conduit between the upper piston and the lower piston. The working fluid defines a fixed distance between the upper piston and the lower piston. The downstroke working liquid is sealed from the well fluid in the string of tubing in the preferred embodiment.
The linking means may also include an upstroke conduit extending between the upper and lower lifting units and containing an upstroke working fluid. The upper piston is in contact with the upstroke working fluid for applying an increased pressure to the upstroke working fluid while the upper piston is moving upward. The lower piston is in contact with the upstroke working fluid, such that the increased pressure applied to the upstroke working fluid by the upper piston moves the lower piston upward in response.
In the embodiment shown, the upstroke conduit is sealed from well fluid in the vertical and inclined portions of the tubing. The upstroke working fluid is also located in the working fluid conduit above the upper piston and below the lower piston. The upstroke working fluid is sealed from the downstroke working fluid by the upper piston and by the lower piston.
In the example shown, the upstroke conduit surrounds the working fluid conduit, defining an inner annulus between the upstroke conduit and the working fluid conduit. An upper communication port extends from the upstroke conduit into the working fluid conduit above the upper piston. A lower communication port extends from the upstroke conduit into the working fluid conduit below the lower lifting unit piston. The upstroke working fluid is located in the inner annulus, in the working fluid conduit above the upper piston, and in the working fluid conduit below the lower piston. Upward movement of the upper piston exerts a force on the upstroke working fluid within the working fluid conduit above the upper piston that transmits via the inner annulus to the upstroke working fluid below the lower piston, causing the lower lifting unit piston to move upward in response.
In the embodiment shown, a lower section of production tubing extends between the upper and lower lifting units and surrounds the upstroke conduit, defining an outer annulus. The outer annulus communicates well fluid being pumped upward by the lower plunger to the upper lifting unit.
So that the manner in which the features, advantages and objects of the disclosure, as well as others which will become apparent, are attained and can be understood in more detail, more particular description of the disclosure briefly summarized above may be had by reference to the embodiment thereof which is illustrated in the appended drawings, which drawings form a part of this specification. It is to be noted, however, that the drawings illustrate only a preferred embodiment of the disclosure and is therefore not to be considered limiting of its scope as the disclosure may admit to other equally effective embodiments.
The methods and systems of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings in which embodiments are shown. The methods and systems of the present disclosure may be in many different forms and should not be construed as limited to the illustrated embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey its scope to those skilled in the art. Like numbers refer to like elements throughout.
It is to be further understood that the scope of the present disclosure is not limited to the exact details of construction, operation, exact materials, or embodiments shown and described, as modifications and equivalents will be apparent to one skilled in the art. In the drawings and specification, there have been disclosed illustrative embodiments and, although specific terms are employed, they are used in a generic and descriptive sense only and not for the purpose of limitation.
Referring to
An upper pump subassembly or upper lifting unit 21 in well vertical section 11A secures to a lower end of tubing string 17. A string of sucker rods 23 extends down from wellhead 19 through tubing string 17 and operatively connects to upper pump subassembly 21. A conventional rod stroking mechanism 25, such a pump jack, hydraulic lifting mechanism or like, is located adjacent to wellhead 19 and strokes sucker rod string 23 up and down.
Inclined well section 11B contains a lower pump subassembly or lower lifting unit 27, which may be thousands of feet from upper pump subassembly 21. Sucker rod string 23 does not extend from upper pump subassembly 21 to lower pump subassembly 27. If it did, wear on the sucker rods and tubing in the bend section between vertical section 11A and inclined section 11B would occur. The following explanations disclose means other than sucker rods for stroking portions of lower pump subassembly 27 in response to the reciprocating movement of portions of upper pump subassembly 21.
Referring to
A coupling 43 secures to a lower end of upper plunger 29. The upper end of an upper connecting rod 45 secures to coupling 43. Coupling 43 is hollow and has ports 47 to admit well fluid 36 into the lower end of upper lifting unit passage 31 when upper plunger 29 is moving downward. Upper connecting rod 45 strokes in unison with upper plunger 29.
Referring to
An outer conduit or tubing 55 has an upper end secured to upper hanger 51. Outer tubing 55 may be considered to be a lower section of production tubing 17 even though outer tubing 55 has a slightly larger diameter than the upper section of production tubing 17 in this example. Outer tubing 55 is illustrated as being larger in diameter than upper pump housing 28, which may have the same diameter as the upper section of production tubing 17. An intermediate tubing, also referred to as an upstroke conduit 57, is concentrically located within outer tubing 55 and has an upper end also secured to upper hanger 51. Upstroke conduit 57 is smaller in outer diameter than the inner diameter of outer tubing 55, defining an outer annulus 59 between upstroke conduit 57 and outer tubing 55. Outer tubing 55 and upstroke conduit 57 may be sized to provide approximately the same flow area as the flow area in upper pump housing 28 surrounding sucker rod string 23 (
An inner tubing or working fluid conduit 61 within upstroke conduit 57 also has its upper end connected to upper hanger 51. Working fluid conduit 61 has a smaller outer diameter than the inner diameter of upstroke conduit 57, defining an inner annulus 63.
Referring again to
Outer tubing 55, upstroke conduit 57 and working fluid conduit 61 extend from well vertical section 11A around the bend into well inclined section 11B, thus may be up to thousands of feet in length. Outer tubing 55, upstroke conduit 57 and working fluid conduit 61 may be made up of joints of pipe having threaded ends secured together.
When referring to
Referring to
In this example, downstroke working fluid 78 is sealed from upstroke working fluid 69 (
Lower piston 77 may be constructed the same as upper piston 49 (
A lower pump housing 83 secures to and extends downward from lower hanger 71. Lower pump housing 83 may have the same diameter as upper pump housing 28 (
During installation, an operator will downstroke working fluid 78 into working fluid conduit 61 between upper piston 49 and lower piston 77. The operator fills upstroke working fluid 69 into working fluid conduit 61 above upper piston 49 and below lower piston 77. The operator fills upstroke working fluid 69 into inner annulus 63. The operator lowers the entire assembly into casing 13 to a position placing lower lifting unit 27 in lower well section 11B and upper lifting unit 21 in upper well section 11A.
In operation, rod lifting mechanism 25 (
The same downward movement of rod string 23 (
During the downstroke, upstroke working fluid 69 being displaced in working fluid conduit 61 below lower piston 77 by the downward movement of lower piston 77 flows out of working fluid conduit 61 through lower communication ports 75 into inner annulus 63. Upstroke working fluid 69 in inner annulus 63 flows through upper communication ports 67 (
When rod lifting mechanism 25 begins lifting rod string 23, upper plunger 29 moves upward in unison, lifting well fluid 36 above it in upper pump housing 28 through production tubing 17, wellhead 19 (
Because lower ball 91 closes lower seat 93, lower plunger 87 pushes well fluid 36 above it in lower pump housing 83 through lower hanger ports 73 (
Modifications may be made. For example, instead of using a separate piston and plunger in each pump assembly, a single combined piston or plunger could be used. The combined plunger in the vertical section can provide a working fluid to the plunger in the horizontal section. This arrangement would allow the plunger in the horizontal section to produce the well fluid to the wellhead. Gravity of the well fluid would push the plunger in the horizontal section back down. The working fluid and the well fluid could be the same.
In another variation, both the plungers can have a central flow passage for well fluid and a different valve arrangement than shown. Another alternative would be to pneumatically stroke the lower lifting unit in response to upward movement of the upper lifting unit, rather than hydraulically.
In another alternative, the plunger in the vertical section could be connected to the plunger in the horizontal section by a mechanical means, such as by a cables. One cable could pull the lower lifting unit up on the upstroke and another cable pull the lower lifting unit down on the downstroke. The cables could be run through a pipe with or without cable guides or linear bearings. Alternately, a flexible mechanical linkage that accommodated tension and compression could connect the upper and lower lifting units. The cables employed to clean out sewer pipes are examples of a flexible mechanical linkage that accommodates both tension and compression. This type of mechanical linkage could be placed in the center of a tube lined with linear guide bearings to reduce friction and provide support so that it does not buckle under compressive loads.
Further, rather than concentric inner tubing, intermediate tubing, and outer tubing, the tubing sections between the upper and lower subassemblies could be side-by-side and parallel.
This application claims priority to provisional application Ser. No. 61/906,657, filed Nov. 20, 2013.
Number | Name | Date | Kind |
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3420183 | Hart | Jan 1969 | A |
5163515 | Tailby et al. | Nov 1992 | A |
7849935 | Johnson et al. | Dec 2010 | B2 |
8528648 | Zupanick | Sep 2013 | B2 |
20110214880 | Rogers | Sep 2011 | A1 |
Number | Date | Country |
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2708002 | Jul 2005 | CN |
2934658 | Aug 2007 | CN |
Number | Date | Country | |
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20150136418 A1 | May 2015 | US |
Number | Date | Country | |
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61906657 | Nov 2013 | US |