Die seal ring structures (also referred to as ‘chip seal rings’ or ‘seal rings’) are commonly used around the periphery of integrated circuits (ICs) in order to protect the circuit components from mechanical damage both during assembly and in operation. The main risk of mechanical damage in assembly arises from cracks in the dielectric layers which may occur when a processed wafer is diced into individual die (e.g. using a wafer saw). These cracks in the dielectric layers may then propagate further into the die if it is thermally cycled (e.g. during assembly or during operation). Other damage, such as chipping, may also occur when the wafer is diced. In operation, the die seal ring protects the chip edge from the diffusion of moisture and mobile ions (also referred to as ‘ionic contamination’) into the die. If moisture ingress is not stopped, the moisture can result in an increase in the dielectric constant of oxides and reduce the reliability of the die through various mechanisms. The ingress of mobile ions, if allowed, can also affect the reliability and performance of the IC.
a shows a schematic diagram of a die 100 which includes a die seal ring 101 which surrounds the circuitry 102 of the IC. The die seal ring structure 101 comprises a continuous barrier of metals formed by all the conductive layers within the die, including contacts, metals and vias.
The die seal ring is usually tied to the substrate of the die (or to the ground of the IC via the substrate) to prevent the build up of electrical charge and to prevent it from forming an inductor around the IC.
The continuous seal ring structure 101 shown in
Although the schematic diagram of die 100 in
A solution that has been proposed in order to reduce the spread of noise by the die seal ring around the perimeter of the die involves the introduction of breaks 112 and 124 into the die seal ring 101 and 121, as shown in the schematic diagram in
The embodiments described below are not limited to implementations which solve any or all of the disadvantages of known die seal rings and die seal ring designs.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
An improved die seal ring is described which includes at least one break. In the region of the break in the die seal ring, the doping is modified so that the impedance of the electrical path across the break through the substrate is increased. Offsets in the break may also be used and the offset may be within a break in a track and/or between breaks in different tracks, where the die seal ring includes more than one track.
A first aspect provides an integrated circuit die comprising: electronic circuitry formed on a substrate; and a seal ring around a periphery of the die, the seal ring comprising at least one break and wherein doping in a region around the break is modified to increase electrical impedance of a path through the substrate across the break.
By increasing the impedance through the substrate in the region of the break, the unwanted distribution of signals around the periphery of the die is reduced.
The doping (e.g. the distribution of dopants) in said region may be modified by blocking doping (e.g. implantation of dopants) of a same conduction type as the substrate.
The doping in said region may be further modified by introduction of a well of an opposite conduction type to the substrate in the break.
Silicidation in said region may be blocked in at least a portion away from a metal contact to the substrate.
The doping in said region may be further modified by introduction of a surface doped area of an opposite conduction type to the substrate.
The seal ring may comprise at least one track and the break may comprise an offset break within a track. This reduces the risk of mechanical seal ring failure and increases the distance moisture or mobile ions would have to diffuse to damage the IC.
The offset break may be formed using 45° bends. This reduces stresses in the structure and improves reliability.
The seal ring may comprise at least two tracks and the break may comprise an offset break between tracks. This reduces the risk of mechanical seal ring failure.
The seal ring may comprise a first and a second track and the at least one break may comprise an offset break within each track and the offset break in the first track may be offset from the offset break in the second track. This further reduces the risk of mechanical seal ring failure.
The width of the second track may be increased in a region around the offset break within the second track and the width of the first track may be decreased within the same region (i.e. around the offset break within the second track). This provides an electrically effective and compact break in a die seal ring and does not result in an increase in the area of the die which is required for the die seal ring.
The offset break may be formed in each metal layer and each continuous conductive layer in the seal ring.
A second aspect provides an integrated circuit wafer comprising a plurality of die as described above.
A third aspect provides an integrated circuit comprising a seal ring, said seal ring comprising a break cell substantially as described with reference to any of
A fourth aspect provides a method of fabricating an integrated circuit die comprising: forming electronic circuitry on a substrate; and forming a seal ring around a periphery of the die, the seal ring comprising at least one break and wherein forming a seal ring comprises modifying the doping in a region around the break to increase electrical impedance of a path through the substrate across the break.
Modifying the doping in said region may comprise: blocking dopants of a same conduction type as the substrate.
Modifying the doping in said region may further comprise: introducing a well of an opposite conduction type to the substrate in the break.
Forming a seal ring may further comprise: blocking silicidation in said region in at least a portion away from a metal contact to the substrate.
Modifying the doping in said region may further comprise: introducing a surface doped area of an opposite conduction type to the substrate.
A fifth aspect provides an integrated circuit die comprising: electronic circuitry formed on a substrate; and a seal ring around a periphery of the die, the seal ring comprising a first and a second track and at least one break pair, wherein said break pair comprises an offset break within each track, wherein the offset break in the first track is offset from the offset break in the second track, and a width of the second track is increased in a region around the offset break within the second track and a width of the first track is decreased within the region around the offset break within the second track.
The integrated circuit die may further comprise a region around the break pair in which the doping is modified to increase electrical impedance of a path through the substrate across the break.
The preferred features may be combined as appropriate, as would be apparent to a skilled person, and may be combined with any of the aspects of the invention.
Embodiments of the invention will be described, by way of example, with reference to the following drawings, in which:
a-1c show schematic diagrams of die which include a die seal ring;
a-3d show various doping arrangements in the region of a break in a die seal ring;
a-4c show circuit diagrams which are equivalent to different break cell designs;
a-5d show schematic diagrams of an improved break cell;
a-6d show layouts for various layers in an improved break cell, such as that shown in
a-7b and 8a-8d show further examples of an improved break cell.
Common reference numerals are used throughout the figures to indicate similar features.
Embodiments of the present invention are described below by way of example only. These examples represent the best ways of putting the invention into practice that are currently known to the Applicant although they are not the only ways in which this could be achieved. The description sets forth the functions of the example and the sequence of steps for constructing and operating the example. However, the same or equivalent functions and sequences may be accomplished by different examples.
As described above, in order to reduce coupling of noise through the die seal ring around the perimeter of the die, breaks may be introduced into the die seal ring structure, as shown in
Although breaking the seal ring (e.g. as shown in
In order to increase the electrical impedance of a break cell and reduce the coupling of signals around the die, the implantation (or doping) of the silicon in the region of the break may be modified in order to increase the impedance of the electrical path through the substrate. There are many different ways in which this modification of the distribution of dopants may be achieved and a number of examples can be described with reference to
a-3d show four cross-sections from the first metal layer (Met-1) down to the substrate 305 in a die seal ring structure. These cross-sections may, for example, be taken through the example break cell shown in
a shows a cross-section through a conventional die seal ring.
b shows a cross-section through a first example of an improved die seal ring in which both the bulk implantation (P-Well) and surface implantation (P+) have been blocked in the break cell (in region 301) to leave only the natural doping of the substrate (P-Substrate). The effect of blocking the implantation of dopants in this way is to increase the impedance through the substrate in the region of the break and hence to reduce the propagation of signals across a break (which may be an offset break, as described below).
In a variation of that shown in
In addition to blocking both the bulk and surface implantation of dopants of the same type as the substrate (e.g. p-type in the example shown in
c shows a cross-section through a second example of an improved die seal ring in which, in addition to blocking the bulk and surface implantation of p-type dopants in the break cell, an N-Well 302 has been introduced between the inner and outer tracks. Silicidation has been blocked in regions away from the contacts to leave regions of silicide 303 underneath the contacts 304 to the substrate 305. The blocking of silicidation either entirely or away from the contacts further increases the impedance of the electrical path across the break through the substrate. It will be appreciated that although
d shows a cross-section through a third example of an improved die seal ring. In this example the bulk and surface implantation of p-type dopants has been blocked in the break cell (to leave P-Substrate in regions 306, 307) and an N-well 302 has been introduced between the metal tracks. Additionally regions 309 near the surface have been implanted with a dopant of opposite conduction type to the substrate (N+).
The electrical effect of introducing a well (e.g. N-Well 302) between the two metal tracks which has the opposite type of doping to the natural doping of the substrate can be described with reference to
b shows the equivalent circuit for an offset break cell, such as shown in
c shows the equivalent circuit for an offset break cell, such as shown in
The use of an improved die seal ring which includes break cells comprising offset breaks in the inner and outer tracks (as shown in
A further example of an improved die seal ring can be described with reference to
a shows a layer design (e.g. for a metal, interconnect, active or other conductive layer, as detailed above) for a portion of a break cell, referred to herein as a ‘break segment’, which includes a break in one of the two tracks (track 501). It will be appreciated that a break cell in a die seal ring comprising two tracks comprises a break in both tracks 501, 502 (e.g. as shown in
The minimum width of the break segment, B-B′, is limited by the minimum dimension permitted by the IC process used for 3 lines and 2 spaces. Where the same design is used in multiple layers (e.g. for all metal and active layers), the limitation may be a result of the layer which has the largest minimum dimension (e.g. the top-metal layer). The minimum width of the gap in an individual break 504 (as indicated by arrow 507 in
b shows how a break segment 510, as shown in
The distance, D, between the break in each rail may be adjusted to optimize the physical performance of the break: by increasing D, the diffusion path (A-A′ as shown in
As shown in
In the example shown in
As described, the improved layer design shown in
The use of an improved die seal ring, such as shown in
It will be appreciated that
Although
a shows an example of an improved break cell, where offsets are used within each individual break 801, 802 in the inner and outer track 803, 804, but the two breaks are not offset from each other. In this example, the modified implantation is shown by way of a dotted region 805 indicating the region in which both bulk and surface implantation of a dopant of the same conduction type as the substrate is blocked (e.g. a P+ and P-Well block for a p-type substrate). The position of a well area 806 with a dopant of the opposite type to the substrate (e.g. an N-Well) is also indicated, although as described above, some examples may not include such a well area (e.g. when using the modified implantation example shown in
c and 8d show improved break cells in a die seal ring which only comprises a single ring (or track) 810. As in
The improved break cells described herein may be inserted into a conventional die seal ring to increase its electrical impedance and reduce coupling whilst maintaining its function as a mechanical protection structure.
The above description details various different designs for an improved break in a die seal ring which involves modification of the implantation in the region of the break and may also involve a change in the design of the metal and active layers compared to a conventional break in a die seal ring. An IC design may involve more than one break cell (e.g. more than one pair of breaks, where a double die seal ring is used). In order to improve further the performance of the die, the breaks may be positioned with respect to the placement of the chip components and the structure of the power, ESD and ground rails. For example, the breaks may be placed to coincide with boundaries between supply domains in the IC, where there is a break in the power and ESD rails, where there is a functional break in the cells on the die and/or around particularly sensitive elements or components. In an example, a die may comprise a number of breaks (e.g. seven breaks) which are located either side of particular components, such as inductors, either side of audio circuitry and at the interfaces between digital and analogue sections on the die. In some situations, additional breaks may be included to ensure symmetry around particular components or circuit elements. In another enhancement, sections of the die seal ring may be grounded to a suitable ground where the die seal ring passes a ground pad. This provides improved grounding compared to the conventional technique of grounding the die seal ring through the substrate. In some examples, a ground pad may be included in the IC design in order to ground a section of the die seal ring and hence to direct any coupled signals to ground. In some examples, the die seal ring may be used as part of an ESD return path and therefore provide additional ESD protection.
In some examples, breaks may be placed all around the die, such that the die seal ring is formed from a continuous chain of break cells. However, the suitability of such an implementation may depend on the type of dielectrics used or other factors of the design or process technology. With some dielectrics (e.g. low-k dielectrics) it may be optimum to use a small number of break cells (e.g. the minimum number which provides the required electrical performance) in order to achieve the best combination of performance, reliability and manufacturing yield.
In order to optimize the performance of the die, the position of the breaks in the die seal ring may be considered in combination with the overall layout of the die, rather than being considered a separate, independent structure (e.g. which may be added to an already complete design. The inclusion of the placement of break cells as part of the IC design process enables parasitic signal management. In some examples, the die seal ring (and its breaks) may be modeled in combination with the die circuitry itself in order that any effects from coupling to the die seal ring can be considered and minimized (e.g. through appropriate placement of breaks).
The designs of those break cells described herein which involve offsets (either within a single break or between the breaks in different tracks within the die seal ring) provide no direct path in any metal, via, contact or active layer from the outside of the die seal ring to the inside of the die seal ring. Any trajectory to the inner section of the IC from outside the die seal ring hits metal and does not pass through oxide alone.
Although the designs and improved break cells described above relate to die seal rings which include one or two tracks, the techniques described herein may also be applied to die seal rings containing more than two tracks.
The improved layer designs detailed above are described in combination with a change in doping and/or silicidation in order to increase the impedance of the electrical path through the substrate; however, the improved layer designs shown in
Any range or device value given herein may be extended or altered without losing the effect sought, as will be apparent to the skilled person.
It will be understood that the benefits and advantages described above may relate to one embodiment or may relate to several embodiments. The embodiments are not limited to those that solve any or all of the stated problems or those that have any or all of the stated benefits and advantages.
Any reference to an item refers to one or more of those items. The term ‘comprising’ is used herein to mean including the method blocks or elements identified, but that such blocks or elements do not comprise and exclusive list and a method or apparatus may contain additional blocks or elements.
The steps of the methods described herein may be carried out in any suitable order, or simultaneously where appropriate. Additionally, individual blocks may be deleted from any of the methods without departing from the spirit and scope of the subject matter described herein. Aspects of any of the examples described above may be combined with aspects of any of the other examples described to form further examples without losing the effect sought.
It will be understood that the above description of a preferred embodiment is given by way of example only and that various modifications may be made by those skilled in the art. Although various embodiments have been described above with a certain degree of particularity, or with reference to one or more individual embodiments, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of this invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 0822722.5 | Dec 2008 | GB | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/GB2009/051504 | 11/10/2009 | WO | 00 | 6/9/2011 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2010/070304 | 6/24/2010 | WO | A |
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| Number | Date | Country | |
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| 20110241182 A1 | Oct 2011 | US |