The present invention is in the field of semiconductor fabrication processes and more specifically, CMOS fabrication processes.
In CMOS fabrication processes, much effort has been devoted recently to improving the performance characteristics of the PMOS devices. Such efforts include processes that attempt to improve the PMOS ION-IOFF characteristics. The ION-IOFF characteristics identify the saturated drain current (ION) as a function of the subthreshold current (IOFF). The ION-IOFF characteristics are an important parameter for PMOS devices and the goal is to achieve the highest possible value of ION for a given value of IOFF.
Unfortunately, processes that tend to improve PMOS ION-IOFF characteristics also tend to have detrimental affects on other performance parameters including, as examples, the NMOS carrier mobility and the PMOS VT. It would be desirable, therefore, to implement a fabrication process in which PMOS and NMOS performance parameters are uniformly improved without substantially increasing the complexity of the fabrication process.
The present invention is illustrated by way of example and not limited by the accompanying figures, in which like references indicate similar elements, and in which:
Skilled artisans appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help improve the understanding of the embodiments of the present invention.
Generally speaking, the present invention is concerned with achieving desirable PMOS ION-IOFF characteristics while not simultaneously negatively impacting the PMOS threshold voltage (VT) or any parameter associated with the NMOS devices. The PMOS ION-IOFF characteristics are improved by incorporating nitrogen into and scaling the thickness of the gate dielectric. The resulting ION-IOFF improvement is accompanied, unfortunately, but an undesirable increase in PMOS VT. To offset the VT shift while achieving additional PMOS transistor performance improvement, the PMOS devices are formed overlying a channel region comprised of a mobility-enhancing material such as compressively stressed silicon germanium (which is mobility-enhancing for holes). A silicon germanium channel region lower the PMOS VT by approximately 200 to 250 mV due to band offset. The VT shift caused by the use of silicon germanium offsets the VT shift caused by using a plasma nitrided oxide (PNO) with a high nitrogen concentration for the PMOS gate dielectric. In addition to improving ION-IOFF and offsetting the PMOS VT, the nitrided PNO provides an effective barrier to leakage and mobile impurities. NMOS device parameters are preserved by implementing the high concentration PNO and SiGe selectively, in the PMOS regions only. By combining the ION-IOFF benefits of using a scaled PNO PMOS gate dielectric with the PMOS channel mobility improvement attributable to an SiGe channel region, PMOS transistor performance is doubly improved. Moreover, because the VT shifts caused by the PNO and the SiGe offset one another, the performance improvement is achieved without significantly altering the PMOS VT thereby greatly facilitating the integration of the PMOS improvements into existing fabrication processes.
Referring now to
First region 106 is likely to be of a first conductivity type (n-type or p-type) while second region 104 is likely to be of a second conductivity type where the first and second types of majority carriers are different. In the implementation depicted in
In one embodiment, semiconductor film 108 is formed by selective epitaxial growth. In this embodiment, a hard mask (silicon nitride overlying a pad oxide, for example) is deposited over wafer 100 and patterned to expose the second region 106. An epitaxial process is then performed in a germanium-bearing ambient to form semiconductor film 108. In this embodiment, it will be appreciated that the epitaxial semiconductor film 108 will form as a single crystal film suitable for use a transistor channel region. Although an epitaxial embodiment of film 108 has advantageous crystalline properties, other implementations may employ a CVD or PVD silicon germanium film or a silicon germanium film formed by implanting germanium into a silicon substrate followed by an anneal.
The use of an epitaxial SiGe film 108 in an embodiment of the invention where first region 106 is a PMOS region of wafer 100 beneficially improves the performance of PMOS devices. It is known, for example, that hole mobility is greater in compressively stressed SiGe than in conventional silicon. In addition, PMOS transistors formed overlying a SiGe channel exhibit lower threshold voltages (˜200 to 250 mV in absolute value terms) than comparable transistors overlying conventional silicon channels because of band offset. The lower VT characteristic of SiGe channels is offset, in one embodiment of the present invention, by incorporating nitrogen in the gate dielectric. The nitrogen tends to raise the PMOS VT, but beneficially reduces impurity migration across the gate dielectric-gate electrode interface. Ideally, the VT shift attributable to the SiGe channel is offset by the VT shift attributable to the nitrogen. Combining SiGe transistor channels with nitrogen incorporation achieves improved carrier mobility and reduced impurity migration without a significant shift in VT.
Referring now to
In one embodiment, first gate dielectric 120, which will serve as the PMOS gate dielectric, is a silicon-oxygen-nitrogen compound having a relatively high overall nitrogen concentration. Preferably, the nitrogen is distributed within the gate dielectric wherein the peak nitrogen concentration is located in proximity to the gate dielectric-gate electrode interface. For embodiments in which first gate dielectric 120 serves as the PMOS gate dielectric, first gate dielectric is preferably a PNO gate dielectric having a nitrogen concentration of greater than approximately 5% (by atomic weight). The PNO formation process includes a thermal oxidation that produces a conventional silicon-oxide film (SiO2). The thermally formed film is then subjected to a nitrogen plasma and a subsequent anneal to form the PNO.
Nitrogen-containing gate dielectrics are highly desirable for transistors having effective lengths in the sub-250 nm range. Plasma nitrided oxides, in particular, are desirable to reduce leakage and gate-to-substrate boron penetration without exacerbating negative bias temperature instability (NBTI) associated with large concentrations of nitrogen at the oxide-substrate interface. In one embodiment, first gate dielectric 120 has an effective oxide thickness (EOT) in the range of approximately 1 to 2 nm. The heavily nitrided first gate dielectric is believed to produce an improvement in the ION-IOFF characteristics of PMOS devices due, at least in part, to the lower EOT of the heavily nitrided film. Experimental results show an improvement (increase) of approximately 6% in ION-IOFF for heavily nitrided PNO films in short-channel PMOS devices. A 6% improvement in ION-IOFF is defined for purposes of this disclosure as an improvement of 6% in ION, for a given value of IOFF. Referring now to
Referring now to
The PNO formation parameters are alterable to control the amount of film deposited overlying first gate dielectric 120 during deposition of second dielectric 140. In one embodiment, for example, the formation of second gate dielectric 140 does not increase or only minimally increases the thickness of first gate dielectric 120. In other embodiments, the formation of second gate dielectric 140 may contribute to the thickness of first gate dielectric 120. In either embodiment, however, the formation of second gate dielectric 140 may increase or otherwise contribute to the concentration of nitrogen in first gate dielectric 120. Specifically, during the plasma nitridation of second gate dielectric 140, first gate dielectric 120 is exposed to the nitrogen plasma, which may increase the nitrogen concentration of first gate dielectric 120. If, for example, first gate dielectric 120 has an as-formed nitrogen concentration of approximately 5%, the formation of a second gate dielectric 140 having a nitrogen concentration of approximately 3% might result in first gate dielectric 120 having a nitrogen concentration of approximately 8%. In still other embodiments, first gate dielectric 140 may be masked (using photoresist or hard mask) during the deposition of second gate dielectric 140.
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Second transistor 160 preferably includes an n-doped gate electrode 162 overlying a second gate dielectric 140, which overlies an NMOS region 106 of substrate 102. N-doped source/drain regions 164 are positioned on either side of a channel region 163 under gate electrode 162 and second gate dielectric 140. The second gate dielectric 140 is preferably a PNO film having a nitrogen concentration that is less than the nitrogen concentration of the first gate dielectric 120. The nitrogen concentration of second gate dielectric 140 is preferably less than approximately 5.0%.
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In a third embodiment, depicted in
Following the etch of first gate dielectric 190, a second gate dielectric 195 is formed as depicted in
In any of the embodiments described above, a combination of two transistor channel materials and two gate dielectric materials is used to optimize the transistor characteristics. In the preferred embodiment, PMOS ION-IOFF improvement is achieved with PNO having a high nitrogen concentration. The resulting shift in PMOS VT is compensated by the use of compressively stressed SiGe in the PMOS transistor channel.
In the foregoing specification, the invention has been described with reference to specific embodiments. However, one of ordinary skill in the art appreciates that various modifications and changes can be made without departing from the scope of the present invention as set forth in the claims below. For example, the material used for gate electrodes 152 and 162 may differ according to the implementation. The gate electrode may include polysilicon, metals, metal alloys, or a combination thereof. In addition, one type of gate electrode may be used for PMOS transistor 150 while a second type of gate electrode is used for NMOS transistor 160. Similarly, the depicted embodiment shows source/drain regions 154 and 164 for the corresponding transistors 150, but any extension and/or halo implants are not shown. In other implementations, such implants may be found. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of present invention.
Benefits, other advantages, and solutions to problems have been described above with regard to specific embodiments. However, the benefits, advantages, solutions to problems, and any element(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential feature or element of any or all the claims. As used herein, the terms “comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.