The present invention relates to accelerometers. In particular, the invention relates to multi-axis accelerometers that can be readily manufactured and are capable of sensing in two or three orthogonal directions.
A resonant accelerometer is an oscillator whose output resonant frequency is a function of an input measurand. In other words, the output of a resonant accelerometer corresponds to the shift in resonant frequency of a mechanical microstructure that gets tuned in accordance to a change in a physical quantity to be measured.
There has been an increased interest over the past few years in the development of high precision micro-machined ‘all-silicon’ resonant micro-accelerometers. This interest has been triggered due to the recent growth in demand for miniature high precision motion accelerometers within the aerospace, automotive and even the consumer-electronics markets. Resonant micro-accelerometers fabricated using silicon micromachining techniques present a number of significant advantages, the biggest being economy. These silicon resonant micro-accelerometers not only boast improved sensitivity and resolution relative to their more traditional capacitive detection based counterparts with similar device footprints, but have also been shown to provide enhanced dynamic range making them ideal candidates for potential application in numerous motion sensing applications within the identified markets. One potential sensing application is gravimetry. Resonant accelerometers can be designed to provide a low-noise response for near-DC measurements (suitable for applications in gravimetry) and a wide dynamic range enabling measurements over the entire +/−1 g regime.
However, most of these accelerometers still remain uniaxial or biaxial, consequently restricting their functionality and practical applicability to those applications that do not demand sophisticated three dimensional (3D) motion control. Three uniaxial, orthogonally oriented resonant accelerometers can be employed for a precise three dimensional acceleration measurement. But such implementations correspondingly increase the cost, size and power requirements of the device. Also, such implementations require very precise alignment of the separate accelerometers relative to each other to provide accurate measurement.
It is an object of the present invention to provide a resonant accelerometer that allows for two and three dimensional acceleration read out in a single device package that is both small and provides for accurate measurement.
The invention is defined in the appended independent claims, to which reference should be made. Optional features are set out in the dependent claims.
In a first aspect of the invention, there is provided an accelerometer comprising:
An accelerometer in accordance with the invention has the advantage of providing for two axes of acceleration measurement in a single, compact device. The sensitive axes can be aligned at the chip level if the accelerometer is fabricated from a single piece of semiconductor material. The two sensitive axes are mechanically decoupled from one another so that cross talk between two axes of measurement is minimised.
Advantageously, a centre of mass of the first proof mass is substantially coincident with a centre of mass of the second proof mass. This ensures that both masses respond to inertial forces acting at the same effective location.
Advantageously, the accelerometer is fabricated so that the first proof mass and the second proof mass are coplanar and lie in a plane defined by the first and second axes. This allows for straightforward fabrication of the accelerometer using a layered structure but with few layers, resulting in a compact accelerometer.
The first and second axes may be orthogonal to one another. It is typically desirable to provide orthogonal measurement axes as this simplifies the processing of the accelerometer outputs.
Advantageously, the first proof mass and second proof mass are of substantially equal mass. This provides for equal sensitivity along the first and second axes.
The accelerometer may be a micro electrical mechanical systems (MEMS) device. The frame, first proof mass, second proof mass and flexures may be formed from a single piece of semiconductor material, such as silicon. This allows for small and robust accelerometers to manufactured using well established fabrication techniques.
The first and second resonant element assemblies may be different to another. In particular the first and second resonant elements may be constructed to have significantly different resonant frequencies to one another. This reduces the potential for cross-talk between the outputs from the first and second resonant elements. The resonant element assemblies may be formed from the single piece of semiconductor material.
The accelerometer may comprise a third resonant element assembly fixed between the frame and the first proof mass, wherein movement of the proof mass along the first axis relative to the frame exerts a strain on the third resonant element that affects the resonant behaviour of the third resonant element assembly.
The third resonant element assembly may be substantially identical to the first resonant element assembly and is fixed on an opposite side of the first proof mass to the first resonant assembly in the direction of the first axis. The provision of a third resonant element in this way allows for common mode rejection of changes in the output due to effects such as variation in temperature or pressure.
The accelerometer may comprise a fourth resonant element assembly fixed between the frame and the second proof mass, wherein movement of the proof mass along the second axis relative to the frame exerts a strain on the fourth resonant element that affects the resonant behaviour of the fourth resonant element assembly.
The fourth resonant element assembly may be substantially identical to the second resonant element assembly and is fixed on an opposite side of the second proof mass to the second resonant assembly in the direction of the second axis. This again allows for common mode rejection.
One or more of the resonant element assemblies may comprise one or more resonant elements. The one or more resonant elements may be double ended tuning fork (DETF) resonant elements, for example. One or more of the resonant element assemblies may comprise a pair of weakly coupled resonant elements. Mode localisation in weakly coupled resonant elements can be used to provide a highly sensitive measure of acceleration.
The one or more of the resonant element assemblies may comprise a drive electrode though which a drive signal is applied to the resonant element assembly. At least one resonant element is driven into resonance by the drive signal.
The one or more resonant element assemblies may comprise one or more sense electrodes, through which a frequency of vibration or an amplitude of vibration of at least one resonant element can be detected. A control loop comprising both the drive electrode and the sense electrode may be used to maintain a resonant element assembly vibrating in resonance. Changes in the resonant frequency, or in the case of coupled resonant elements, a change in the relative amplitude of vibration of the couple resonant elements, can be used to provide a measure of acceleration.
The accelerometer may further comprise at least one lever linking the first proof mass or second proof mass to at least one of the resonant elements. The lever can be used to amplify the strain modulation experienced by the at least one resonant element as a result of movement of the first proof mass or second proof mass. This can improve the sensitivity of the accelerometer.
The accelerometer may comprise one or more electrodes adjacent the first proof mass or second proof mass and spaced from the first proof mass or the second proof mass along a third axis orthogonal to the first axis and the second axis. The flexures suspending the first proof mass or second proof mass from the frame may allow the first proof mass or second proof mass to move relative to the frame along the third axis. In other words, the first proof mass or second proof mass may be moveable towards or away from the one or more electrodes. This has the advantage of providing a third axis of acceleration measurement in a single, compact device.
The one or more electrodes may be used to indicate the proximity of the first proof mass or the second proof to the respective electrode to indicate the acceleration in the third axis. For example, the accelerometer may be configured to measure capacitance wherein the capacitance is dependent on the gap between the respective electrode and proof mass.
Alternatively, the one or more electrodes may be configured to drive the first or second proof mass to oscillate in the third axis. The acceleration in third axis may be determined by the accelerometer based on the oscillatory behaviour of the first or second proof mass. In particular, changes in the resonant frequency of the proof mass or masses can be measured based on signals from the one or more electrodes to allow acceleration along the third axis to be determined.
The one or more electrodes may be configured to calibrate the accelerometer. It may be advantageous to align the proof mass with a field in the third axis. The one or more electrodes may be configured to apply forces on the first or second proof mass to maintain this alignment.
The flexures that suspend the first proof mass from the frame may be positioned inside first proof mass. Similarly, the flexures that suspend the second proof mass from the frame may be positioned inside second proof mass. This may provide a compact accelerometer design.
In another aspect of the invention, there is provided a gravimeter comprising an accelerometer according to the first aspect of the invention.
Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
The accelerometer comprises a first proof mass 10 and a second proof mass 20. The second proof mass 20 surrounds the first proof mass 10 on all sides. The center of mass of the first proof 10 is coincident with the centre of mass of the second proof mass 20. The first proof mass 10 and the second proof 20 mass have equal mass.
The first proof mass 10 and second proof mass 20 are coplanar and lie in a plane defining an X axis and a Y axis. The X and Y axes are shown in
Flexures 14 couple the first proof mass 10 to fixed anchors 12 such that the first proof mass 10 is suspended from the fixed anchors 12. The fixed anchors are all part of the same frame.
A first resonator 16 of a first resonant assembly is connected between an anchor 8 on the frame and one side of the first proof mass 10 through amplifying levers 15. In operation, the first resonant element is driven to resonance by the application of an alternating current to a drive electrode 18 adjacent to the resonant element.
The second proof mass 20 is similarly suspended from fixed anchors 22 on the frame by flexures 24. A second resonator 26 of a second resonant element assembly is connected between the frame and one side of the second proof mass 20 through amplifying levers 25. In operation, the second resonant element is driven to resonance by the application of an alternating current to electrodes adjacent to the second resonant element.
By providing both a first and a second proof mass 10 and 20, the accelerometer of
The accelerometer is sensitive to acceleration along the X axis as a result of acceleration of the first proof mass 10 along the X axis. The first resonant element experiences a force as a result of acceleration of the proof mass along the X axis. Amplifying levers 15, also referred to as a micro-levers, amplify the force applied to the first resonant element as a result of the displacement of the first proof mass along the X axis. In this way, any displacement of the proof mass along the X axis results in a strain on the first resonant element. The strain induced on the first resonant element results in a change in the resonant behaviour of the first resonant element.
The accelerometer is sensitive to acceleration along the Y axis as a result of displacement of the second proof mass 20 along the Y axis. The second resonant element experiences a force as a result of acceleration of the proof mass along the Y axis. Amplifying levers 25, also referred to as micro-levers, amplify the inertial force applied to the second resonant element as a result of the displacement of the second proof mass 20 along the Y axis. Any displacement of the proof mass along the Y axis results in a strain on the second resonant element. The strain induced on the second resonant element results in a change in the resonant behaviour of the second resonant element.
With the arrangement shown in
In the embodiment illustrated in
Similarly, identical resonator assemblies are attached at diametrically opposite sides of the second proof mass 20. In other words, a fourth resonator assembly 46 is positioned diametrically opposite the second resonator assembly and connected to the second proof mass 20 through amplifier levers 45. This again allows variations due to common mode effects to be rejected.
While the first and third resonator assemblies are advantageously identical to one another, the second resonant element assembly is advantageously different to the first resonator assembly. In particular the first and second resonant elements are designed to have significantly different resonant frequencies to one another. This reduces the potential for cross-talk between the outputs from the first and second resonant elements 16 and 26.
The flexures 12 and 22 that are used to suspend each of the first and second proof masses from the frame may be single beam flexures. These offer good cross-axis decoupling of the acceleration in the X axis or the Y axis respectively. However the stiffness of single beam flexures can exhibit early onset of mechanical nonlinearity (the spring hardening effect). This means that the displacement of the proof mass will not be linear with increasing acceleration at high acceleration levels and the inertial force on the resonant elements will be relatively reduced at large displacements. To improve the sensitivity of the accelerometer, folded flexure beams can be used. However, conventional folded beam designs provide limited cross-axis decoupling, making them undesirable for a single axis accelerometer. So, to improve sensitivity of the accelerometer, it is advantageous to use serpentine flexures 14, 24 to suspend the proof mass from the frame, as illustrated in
As described, the accelerometer is advantageously fabricated entirely from a single semiconductor wafer, such as a silicon-on-insulator (SOI) wafer and can be fabricated using conventional MEMS fabrication techniques, such as surface micromachining and etching. By fabricating the accelerometer from a single piece of semiconductor material, the sensitive axes can be aligned at the chip level.
An acceleration acts on the first proof mass 10 to generate an inertial force along the X axis. The inertial force is amplified by the levers 15 to act on the resonant element of the first and third resonant element assemblies. A frequency tracking oscillator, represented in
In order to obtain the maximum common-mode rejection of the influence of temperature, residual stress, and cross-axis vibrations, it is advantageous for the resonant elements of the first and third (or second and fourth) resonant element assemblies to have identical geometry to one another. However, if both the first and third resonant elements are driven in the same mode of vibration, then problems can arise. In particular, manufacturing tolerances means that the two resonant elements will never have exactly the same resonant frequency for a given mode of vibration. The resulting currents signals from the two resonant elements have very similar but not identical frequencies. When used together in a differential output scheme this can lead to issues such as mode-shape distortion, injection locking and signal cross-talk because of unavoidable mechanical and electrical coupling effects in the accelerometer.
To address this issue, the accelerometer of
In one embodiment, one of the first and third resonant elements is driven to vibrate in a fundamental mode and the other of the first and third resonant elements is driven to vibrate in a second order mode.
Modes other than the modes illustrated in
The same arrangement is used for second and fourth resonator assemblies. The second resonant element 26 is driven by drive electrode 28, and the response sensed by sense electrode 27. The oscillator 55 maintains the second resonator in resonance and outputs the resonant frequency to the multi-axis processing circuit 59. The oscillator 57 maintains the fourth resonator assembly 46 in resonance and outputs the resonant frequency to the multi-axis processing circuit 59. The multi-axis processing circuit 59 uses the difference between the output from the oscillator 55 and the output from the oscillator 57, having adjusted for any scale factor difference, to provide a measure of acceleration Ay along the Y axis.
A measure of acceleration in the Z-axis can also be obtained using an arrangement described below, with reference to
As described above, an acceleration acts on the first proof mass 10 to generate an inertial force along the X axis. However, in this arrangement, each resonant element assembly comprises two resonant elements. A first resonator element 80 is connected between a fixed anchor 86 on the frame and a floating anchor 88 which is connected to the first proof mass through the one of the levers 15 (not shown in
In operation, the resonant elements 80, 82 are driven to resonance by the application of an alternating voltage to the drive electrodes. The mechanical coupling between the resonant elements in each pair is only a weak coupling. When two vibrating resonant elements are weakly coupled in this way, any change in stiffness of one resonant element relative to the other leads to significant changes in the relative amplitude of vibration of the two coupled resonators. By monitoring the ratio of the amplitude of vibration of the resonant elements 80, 82, a measure of acceleration of the proof mass can be obtained. This can be achieved either by measuring the amplitudes of both the resonant elements and comparing the two, or by controlling the amplitude of vibration of one of the resonant elements to be constant using feedback control, and measuring the amplitude of vibration of the other. This phenomenon is called mode localization and is explained in detail in WO2011/148137.
While
As described, an accelerometer in accordance with the invention may advantageously be made from a single silicon wafer.
Base layer 100 forms the base of the accelerometer. This base layer comprises a frame 102 in which the fixed anchors 12 and 22 are defined.
Layers 110 and 120 are lower and upper intermediate layers of the accelerometer. The fixed anchors 12 and 22 are defined in both layer 110 and layer 120. The lower intermediate layer 110 has voids around the areas defining the first proof mass 10 and the second proof mass 20. Each of the proof masses is shaped around the fixed anchors. Furthermore, there are spaces provided to allow for movement of the flexures, resonant element assemblies and levers in the upper intermediate layer, as well as spaces allowing for displacement of the proof masses in response to acceleration in either the X direction or the Y direction.
The upper intermediate layer 120 provides the flexures, resonant element assemblies and levers, which are connected to the first and second proof masses 10 and 20. The flexures are connected to the proof masses at one end and to the fixed anchors at the other. The first and second proof masses can move relative to the frame. A comparison of the lower intermediate layer 110 with the upper intermediate layer 120 illustrates the relative thickness of the proof masses 10 and 20 compared to other features such as the flexures. This is so that the proof masses have as large a mass as possible within the confines of the device. Larger proof masses provide for greater device sensitivity.
The top layer 130 is a cap layer of the accelerometer and seals the moving parts from the environment.
In one arrangement, the value of the variable capacitance between the proof mass 140 and the electrode 144 is used as a measure of acceleration. In another embodiment, the electrode 144 may be used to drive the proof mass and flexure assembly into a resonant vibration along the z-axis by the application of a drive voltage. Any external acceleration in the Z-axis direction will result in an additional strain on the flexures 142, altering the resonant frequency of the proof mass and flexure assembly. As with the X and Y axis readouts, a frequency tracking oscillator can be used to provide an output signal to the multi-axis processing circuit 59, shown in
As well as providing a measure of acceleration in the Z-axis direction, one or more electrodes in the cap layer can be used to correct small tilts of the device relative to the gravity field. By applying electrostatic forces on the first and second proof masses, the accelerometer can be correctly aligned.
An accelerometer as described can be used for many applications. One example is as a gravimeter. A gravimeter can be used for surveying in oil or gas extraction.
Number | Date | Country | Kind |
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2007379.7 | May 2020 | GB | national |
This application is a U.S. national phase application, claiming priority under 35 U.S.C. § 371 to PCT application PCT/GB2021/051196, filed on May 18, 2021, claiming priority to UK national application GB 2007379.7, filed on May 19, 2020, the contents of the these applications incorporated by reference as if fully set forth herein in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/GB2021/051196 | 5/18/2021 | WO |