An electrical multiple-layer component will be described. In addition, a method for producing a multiple-layer component will be specified.
A multiple-layer component with a functional unit integrated into a base body is known, for example, from the publication DE 103 13 891 A1. A method for producing a multiple-layer component is known from the publication DE 103 17 596 A1.
A task to be achieved consists in specifying a multiple-layer component with an advantageous contacting of the functional unit of the component. Another task to be achieved consists in specifying a method for producing such a multiple-layer component.
An electrical multiple-layer component will be specified comprising a base body with dielectric layers and structured metal layers which are arranged between them and in which internal electrodes are formed that are connected to each other electrically via external electrodes arranged on side surfaces of the base body.
In a first preferred variant, an electrical connection between an external electrode and a contact surface arranged on a main surface of the base body is insulated relative to the outer side of the component, e.g., by means of an insulating layer covering this connection. This insulating layer is optionally a component of the terminally positioned dielectric layer of the base body.
In a second preferred variant, at least one of the internal electrodes contacts a contact surface of the component by means of a through-hole contact. Preferably, a first internal electrode turned towards the contact surface is connected to this contact surface by means of the through-hole contact.
At least one other contact surface, which is connected by means of a through-hole contact to a second internal electrode that is turned towards this contact surface and is electrically isolated from the first internal electrode, can be arranged on the bottom side of the base body.
In a third preferred variant, a terminally positioned first internal electrode connected to a first external electrode and a terminally positioned second internal electrode connected to a second external electrode are constructed in one and the same plane, and each contacts a contact surface of the component by means of a through-hole contact.
The features of the first, second, and third preferred variant can be combined with each other arbitrarily.
The multiple-layer component and also its advantageous constructions will be explained in more detail below.
The dielectric layers and the metal layers are arranged alternately one above the other. The dielectric layers are preferably made from a ceramic material.
A connection of the component, that is, an exposed solderable surface arranged on the surface of the base body, is designated as a contact surface. The contact surface is preferably arranged on the bottom side of the base body, but alternatively can also be arranged on its top side. The contact surface is preferably a galvanically reinforced metal surface. The contact surfaces preferably have a Ball-Grid Array (BGA) or Land-Grid Array (LGA).
An external electrode is arranged on a side surface, that is, on a lateral surface of the base body. An external electrode usually consists of a baked metal paste, which is solderable only to a limited degree or not at all—in contrast, for example, with a contact surface. The external electrodes can be provided, e.g., with a solderable coating for improving the solderability. In one variant, however, this can be left out.
Opposite pole internal electrodes are designated as first and second internal electrodes. The internal electrodes and the dielectric layers arranged between these form a stack. The internal electrode contacted by the through-hole contact is preferably a terminally positioned internal electrode of this stack.
The multiple-layer component is preferably a multiple-layer capacitor. Opposite pole internal electrodes arranged one above the other, i.e., connected to different external electrodes, and the dielectric layers arranged between these form a capacitor stack. In the base body, several capacitor stacks can be arranged one next to the other, wherein different capacitor stacks can preferably be contacted via different contact surfaces.
The multiple-layer component, however, can also be a multiple-layer varistor. Here, a first stack is preferably formed by first internal electrodes connected to a first external electrode and a second stack is formed by second internal electrodes connected to a second external electrode. The stacks are arranged side by side. A first and a second internal electrode, which are formed in a metal layer, lie one next to the other.
There is an electrical connection between the contact surface and the external electrode, which, however, is preferably hidden. The contact surface is preferably connected electrically to an associated external electrode exclusively via an electrical connection hidden in the base body.
The electrical connection is formed in one variant by the through-hole contact and the internal electrode connected to this contact. In this case, the electrical connection between a contact surface and the external electrode is buried in the base body.
In another variant, the external electrode arranged on one side surface of the base body can be connected electrically to an electrically conductive layer arranged on the bottom side of the base body, wherein a part of this electrically conductive layer is provided as a contact surface. Another part of this electrically conductive layer provided as an electrical connection between the contact surface and the external electrode is covered, preferably completely, with an insulating layer (passivation layer) relative to the surface of the component.
In one variant, a terminally positioned first internal electrode and a terminally positioned second internal electrode are formed in one plane and each contacts the contact surface by means of a through-hole contact. A terminally positioned internal electrode and an internal electrode following in the stack are preferably each connected electrically to the same external electrode.
A first terminally positioned dielectric layer of the base body, through which the through-hole contact is guided, has in one variant a greater thickness than the thickness of the dielectric layers in the capacitor stack or in the varistor stack. Also, a second terminally positioned dielectric layer facing away from the first terminally positioned dielectric layer can be thicker than the dielectric layers in the capacitor stack or in the varistor stack.
The first and/or second terminally positioned dielectric layer can be formed from several sublayers arranged one above the other. The sublayers are identical in terms of material and thickness in one variant. The sublayers, however, can also vary in terms of material and/or thickness.
The dielectric layers suitable for forming a capacitor stack can be made from, e.g., the following materials: COG, X7R, Z5U, Y5V, HQM. The dielectric layers suitable for forming a varistor stack can be made from, e.g., a varistor ceramic ZnO—Bi or ZnO—Pr.
The internal electrodes and/or external electrodes can contain Ni, Cu, Ag, Pd, and/or Pt or can be made from the named metals. The internal electrodes can also contain metal alloys, e.g., AgPd or AgPt. The through-hole contacts are preferably made from the same material as the internal electrodes.
The LGA or BGA solder balls can be made from Sn, SnAg, SnAgCu, SnPb, or Au, or can contain the named materials.
The contact surfaces, which are used for solder balls as UBM (Under-Bump Metallization), are preferably formed from several layers. As the base layer, i.e., the bottommost layer, e.g., Ag, AgPt, AgPd, or Cu can be used. A masking layer, e.g., made from Ni, can be arranged on the base layer. Preferably an oxidation protective layer, e.g., made from Au or Pd, is arranged on the masking layer. In principle, however, the contact surfaces can be made from a layer preferably containing a silver alloy.
In addition, a first method for producing a multiple-layer component will be specified. The method comprises the following steps:
A) creating a first terminally positioned dielectric layer with electrical through-hole contacts,
B) creating electrically conductive layers contacting the through-hole contacts on both sides of the first terminally positioned dielectric layer,
C) creating a multiple-layer body comprising several component areas, wherein a layer sequence of dielectric layers and metal layers arranged one above the other is created on the first terminally positioned dielectric layer,
D) separating component areas,
E) metallizing side surfaces of a component area for forming external electrodes of the component.
In addition, a second method for producing a multiple-layer component will be specified. The method comprises the following steps:
A) creating a first terminally positioned dielectric layer with electrical through-hole contacts,
B) creating electrically conductive layers contacting the through-hole contacts on both sides of the first terminally positioned dielectric layer,
C) creating a multiple-layer body comprising several component areas, wherein a layer sequence of dielectric layers and metal layers arranged one above the other is created on the first terminally positioned dielectric layer,
D) superimposing the multiple-layer body onto a carrier and separating component areas, wherein the arrangement of component areas on the carrier is maintained,
E) filling intermediate spaces formed between the adjacent component regions with an electrically conductive paste and baking this paste,
F) separating component areas along the intermediate spaces for forming components.
Advantageous constructions of the first and second methods are explained below.
The multiple-layer body to be generated in step C) is preferably generated by pressing, decarburization, and sintering of a body that comprises the terminally positioned dielectric layer and the layer sequence. This is especially the case for a multiple-layer body made from a ceramic material.
The electrically layers arranged on the exposed surface of the first terminally positioned dielectric layer are preferably printed with bumps before step F).
The electrically conductive layers arranged on the exposed surface of the first terminally positioned dielectric layer are preferably provided for forming contact surfaces of the component allowing surface mounting.
Areas provided at least as a contact surface for the electrically conductive layers arranged on the exposed surface of the first terminally positioned dielectric layer are preferably thickened galvanically with a solderable material.
An insulating layer can be deposited on one part of an electrically conductive layer that electrically connects an area of this electrically conductive layer provided as a contact surface with an external electrode.
A second terminally positioned dielectric layer of the multiple-layer body facing away from the first terminally positioned dielectric layer can be formed from several sublayers arranged one above the other.
In one variant of the method, the first terminally positioned dielectric layer is formed from several sublayers arranged one above the other.
A part of the multiple-layer body with the component areas can be surrounded in one variant of the second method by an edge region that is free from hidden component structures and is separated after step C) from component areas by intermediate spaces to be filled in step E) with the electrically conductive paste, wherein the arrangement of component areas and the edge area on the carrier is maintained, and wherein the edge area is in step F) separated along the intermediate spaces from component areas.
The multiple-layer component and the processing steps will be explained below with reference to schematic figures that are not true to scale. Shown are:
The bottom side of the multiple-layer component shown in
In
The metal layers are each structured in
The terminally positioned first internal electrode 1′ and the terminally positioned second internal electrode 2′ are arranged in a metal layer. These internal electrodes are each contacted by means of a through-hole contact 31, 32 to an electrically conductive layer 201, 202 forming the contact surface 21, 22 in this variant. The contact surfaces 21, 22 are equipped with bumps—in this example, BGA bumps.
The first terminally positioned dielectric layer 100 is created as a first layer of the base body 10, see
The second terminally positioned dielectric layer 101 also has a greater thickness than the dielectric layers of the capacitor stack 102.
The contact surfaces 21, 22 in
In
In
In
On the terminally positioned dielectric layer 100, a layer sequence 110 is created, wherein dielectric layers—preferably ceramic-bearing layers—are laminated in alternating sequence with metal layers. The layer and the layer sequence 110 together form a multiple-layer body 10′. It is advantageous for the terminally positioned dielectric layer 101 of the multiple layer body to have a thicker construction than the inner dielectric layers, e.g., sublaying several dielectric sublayers one above the other. These sublayers are preferably identical to the inner dielectric layers.
In this way, the layer 100 can also be formed from several sublayers. However, it is also possible to form the layer 100 and/or the layer 101 each as an individual layer with a greater thickness.
The multiple-layer body 10′ is pressed (
The multiple-layer body 10′ comprises several areas B1, B2, B3 provided as component areas, which are separated from each other, e.g., by means of saws, wherein intermediate spaces 6 are created between the component areas (
Bumps 41, 42 are deposited on the electrically conductive layers 201, 202 provided as contact surfaces (
The electrically conductive layers 201, 202, 1′, 2′, 1, 2 of the metal layers are preferably generated in a screen-printing process. The electrically conductive layers 201, 202 provided as contact surfaces are preferably thickened galvanically after the sintering of the multiple-layer body 10′.
Processing steps of another method are shown schematically in
The processing steps shown in
Component areas B1, B2, B3 are separated, e.g., by sawing along the separating lines indicated with dashed lines after the preparation of the multiple-layer body 10′, and the side surfaces of each component area are metallized, i.e., covered with a metal paste that will be baked, for forming external electrodes 11, 12 of the component.
It is advantageous to arrange the multiple-layer body 10′ on a carrier 7 for the separation of the component areas, wherein after separation the component areas are detached from the carrier.
In the variants shown in
The contact surfaces 21, 22 are equipped with bumps 41, 42. The insulating layer 52 is used as a solder stop when melting the bumps 41, 42.
Number | Date | Country | Kind |
---|---|---|---|
10 2005 016 590.7 | Apr 2005 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE06/00640 | 4/11/2006 | WO | 00 | 5/8/2008 |