The present disclosure is related to electrical anti-fuses. In various embodiments, a fuse uses FinFET (Fin Field Effect Transistor) MOS (Metal-Oxide-Silicon) technology and is used in OTP (one-time programmable) memory.
As the size of planar transistors has been steadily decreased, they are expected to suffer from undesirable short channel effects, especially in 32 nm and smaller technologies. An OTP (one-time programmable) memory in MOS (Metal Oxide Silicon) generally takes advantages of thin-oxide breakdown, but experiences disadvantages, including unreliability for production. Because the heat generated in a P/N junction can easily be dissipated in a planar structure, spikes in the P/N junction that can be shorted due to dopant migration or inter-diffusion of the contact alloy require an extreme high current, such as an ESD zap, to reliably break the junction. Spikes usually result from a P/N junction being reverse-biased for a long time. An approach tying the gate to the drain and applying a high voltage to the source for using MOS as OTP is also unreliable.
The details of one or more embodiments are set forth in the accompanying drawings and the description below. Various features are not drawn to scale and are used for illustration purposes only. The numbers and dimensions of various features may be arbitrarily increased or reduced for clarity of discussion. Other features and advantages of embodiments of the invention will be apparent from the description, drawings, and claims. Like reference numerals in the drawings denote like elements.
Embodiments, or examples, illustrated in the drawings are now being described using specific languages. It will nevertheless be understood that the embodiments and examples are not intended to be limiting. Any alterations and modifications in the disclosed embodiments, and any further applications of principles of the invention are contemplated as would normally occur to one of ordinary skill in the pertinent art. Reference numbers may be repeated throughout the embodiments, but do not necessarily require that feature(s) of one embodiment apply to another embodiment, even if they share the same reference number.
Some embodiments disclosed herein are related to electrical anti-fuses, which can be advantageously used in an OTP memory. For simplicity, “anti-fuse” and “fuse” are used interchangeably in this application.
In one or more embodiments, a FinFET transistor is used as a (anti-) fuse, and its drain and source are considered two terminals of the fuse. In normal conditions, the transistor is not operational, its drain and source are not electrically connected. The fuse is therefore open (e.g., its terminals are electrically open). The gate of the transistor is then controlled (e.g., to turn off the transistor), and a voltage with appropriate amplitude and duration is applied to the drain of the transistor causing the drain and the source to be electrically shorted. In effect, the two terminals of the fuse are electrically shorted. As a result, the transistor functions as an anti-fuse. In some embodiments, the fuse is used in an OTP memory array. Other embodiments and related applications are also disclosed.
Fuse 100 in
In some embodiments, gate 150 is doped with P implants while drain 130 and source 140 are doped with N+ implants. As a result, gate 150, drain 130, and source 140 form two PN junctions 230 and 240 (
Before being programmed, transistor 100 is off, drain 130 and source 140 are open, the impedance between drain 130 and source 140 is high, and fuse 100 is in the open mode. As a result, there is no current flow between drain 130 and source 140. After being programmed, drain 130 and source 140 are electrically shorted, fuse 100 is in the closed or shorted mode.
To program fuse 100, gate 150 of fuse 100 is controlled (e.g., to turn the fuse 100 on or off) and a voltage, e.g., voltage VPROGRAM, having appropriate amplitude and duration is applied to drain 130. In some embodiments, transistor 100 is off when the voltage at gate 150 to source 140 (VGS of transistor 100) is less than a threshold voltage, e.g., voltage VT that turns transistor 100 on. In an embodiment, VT for transistor 100 is about 0.4V. That is, transistor 100 is turned on at about 0.4V. As a result, when a voltage applied at gate 150 such that VGS is less then 0.4V, transistor 100 is off. When gate 130 is floated or applied with a negative voltage, transistor 100 is also off because VGS is less than VT. If a voltage applied at gate 150 so that VGS is between about 0.1V to 0.3V, transistor 100 is said to have a minor turn-on, a depletion region 210 is generated by this “small” gate voltage, narrows channel 220 and causes drain 130 and source 140 easier to be shorted. In some embodiments, the amplitude for voltage VPROGRAM is in the range of 1.5-2.0V, and its programming duration is in the range of 50 to 100 microseconds (uS). Depending on implementations and variations of process technologies, the voltage to control gate 150 (to turn if off, to minor turn it on, etc.) varies. Similarly, the amplitude and duration of VPROGRAM also vary.
When fuse 100 is being programmed, a current spike occurs under gate 150 and a current flows from drain 130 to source 140. This is because junction breakdown occurs at junctions 230 and 240. Excess carriers are induced from drain 130 through channel 220 to source 140. Because of the high-density current that are induced from drain 130, the temperature at transistor 100 (e.g., drain 130, source 140, channel 220, etc.), significantly increases. The high temperature and current spike cause oxide breakdown at gate 150, resulting in drain 130 and source 140 to be electrically shorted. During the process, electrons 260 in contact regions 160 and 170 are removed, and electrons 260 in drain 130 are injected through gate region 150 into source region 140. In effect, gate region 150 also includes N+ implants causing an N+ channel between drain 130 and source 140.
The channel creation and short-circuit between drain 130 and source 140 described above are materialized in FinFET technology because fin 120 is thin, drain 130 and source 140 are small and isolated from substrate 110 such that a very low current can cause a spike, through the thin substrate (or body) region. As fin 120 is thin, the high temperature due to the current spike is retained in fin 120, enabling a short-circuit between drain 130 and source 140. This is a reliable and reproducible mechanism for shorting the fuse and thus enabling the use thereof in OTP. For other technologies (e.g., planar technology) without a thin fin, short-circuit between drain 130 and source 140 might not happen because the heat/temperature would dissipate among different parts of transistor 100.
In the above disclosed embodiments, applying voltage VPROGRAM to drain 130 shorts fuse 100. In further embodiments, applying voltage VPROGRAM to source 140, instead of drain 130, also shorts fuse 100. Further,
In the FinFET embodiments, the source and the drain of the FinFET transistor being used as the fuse are small and isolated from the substrate such that only a very low current can cause a spike through the also thin body region. Further, the thin silicon width can maintain the necessary temperature when a current spike occurs. As a result, mechanisms to short the fuse are reliable and reproducible, and the fuse can advantageously be used in an OTP memory.
Applying an appropriate voltage level to word line WL and bit line BL allows accessing the status or logic level of cell 305. For example, to read cell 305, word line WL is selected, which turns on transistor 300, then bit line BL is sensed (e.g., by a sense amplifier) to detect the impedance of fuse 100. If this impedance is high, then cell 305 is high. Conversely, if this impedance is low, then cell 305 is low. To program cell 305, word line WL is selected to turn on transistor 300. Fuse 100 is then programmed as discussed above. As fuse 100 is programmed, cell 305 is programmed.
In the embodiment of
In the embodiments of
Sense amplifiers SA (e.g., SA1, SA2, SA3, etc) in conjunction with transistors TC (e.g., TC1, TC2, TC3) are used to read the logic level of each cell 305. In effect, sense amplifiers SA detect the impedance at nodes NODE (e.g., NODE1, NODE2, NODE3, etc.) for a corresponding cell 305. If the impedance is high, then the corresponding cell 305 is high. Conversely, if the impedance is low, then the corresponding cell 305 is low. For example, if cell 305(1,1) is selected, then a high at NODE1 indicates that cell 305(1,1) is high, and a low at NODE1 indicates that cell 305(1,1) is low, etc. For another example, if cell 305(2,1) is selected, then a high at NODE1 indicates that cell 305(2,1) is high, and a low at NODE1 indicates that cell 305(2,1) is low, etc. Further, the impedance at a node is in effect the impedance of the corresponding fuse 100 for a particular cell 305. For example, the impedance at NODE1 for cell 305(1,1) is the impedance of fuse 100(1,1). Similarly, the impedance at NODE1 for cell 305(2,1) is the impedance of fuse 100(2,1), etc. As a result, when cell 305(1,1) is selected for reading, if fuse 100(1,1) is high impedance (e.g., fuse 100(1,1) is open), then cell 305(1,1) is high, and if fuse 100(1,1) is low impedance (e.g., fuse 100(1,1) is shorted), then cell 305(1,1) is low, etc.
To read a cell 305, a corresponding word line WL and a transistor TC are selected, and a corresponding sense amplifier SA senses the corresponding node. When a word line WL for a cell is selected (e.g., turns high), it in turn turns on the corresponding selector 300 for that particular cell. For example, to read cell 305(1,1) the corresponding word line, e.g., word line WL1, is selected, which turns on selector 300(1,1). Further, transistor TC1 is also turned on. Sense amplifier SA1 then senses the impedance at NODE1. If NODE1 is high then cell 305(1,1) is high, and if NODE1 is low then cell 305(1,1) is low. Similarly, to read cell 305(1,2), word line WL1 is selected, which turns on selector 300(1,2). Further, transistor TC2 is also turned on. Sense amplifier SA2 then senses the impedance at NODE2. If NODE2 is high then cell 300(1,2) is high, and if NODE2 is low then cell 305(1,2) is low, etc.
To program a cell 305, a corresponding word line WL is selected, and fuse 100 corresponding to that cell 305 is programmed as discussed above. For example, transistor 100 is turned off, and a voltage (e.g., VPROGRAM) having appropriate amplitude and period is applied at the corresponding bit line BL. As a result, a current flows from the corresponding BL through the drain 130 and shorts the drain 130 and source 140 of that transistor 100. Once fuse (or transistor) 100 is programmed, the corresponding cell 305 is programmed. For example, to program cell 305(1,1), word line WL1 is selected, which turns on transistor 300(1,1). Fuse (or transistor) 100(1,1) is turned off by having gate 150 floated or applied with a voltage less the threshold voltage VT. Voltage VPROGRAM having an amplitude of 1.5-2V and a period of between 50-100 uS is then applied at bit line BL1, which will cause a current to flow from bit line BL1 through the drain 130 of fuse 100(1,1) and shorts drain 130 and source 140 of fuse 100(1,1).
Those skilled in the art will recognize that word lines WL may be referred to as X-decoders while bit lines BL may be referred to as Y-decoders. Further, memory array 500 is shown to have 6 cells for illustration only, other embodiments include memory arrays having different configurations with different numbers of cells, rows and columns, and the operation of such memory arrays is apparent to a person of ordinary skill in the art from the above examples. Additionally, variations of cells 305 and 405 are used in memory arrays in accordance with one or more embodiments. The instant disclosure is not limited to any particular configuration or variation of a memory cell/array.
A number of embodiments have been described. It will nevertheless be understood that various variations and/or modifications may be made without departing from the spirit and scope of this disclosure. For example, different process technologies (MOS, NMOS, PMOS, etc.) may be used to form a fuse and different cells (e.g., cells 305, 405, or their equivalence) may be used to form a memory array having different configurations than those used as particular examples in this application.
Various method examples were described with exemplary steps, which are not necessarily performed in the order as explained. Steps may be added, replaced, changed in order, and/or eliminated as appropriate, in accordance with the spirit and scope of this invention.
Each claim of this document constitutes a separate embodiment, and embodiments that combine different claims and/or different embodiments are within the scope of the invention and will be apparent to those of ordinary skill in the art after reviewing this disclosure. Accordingly, the scope of the invention should be determined with reference to the following claims, along with the full scope of equivalences to which such claims are entitled.
The present application claims priority of U.S. application Ser. No. 61/160,494, filed on Mar. 16, 2009, the disclosure of which is hereby incorporated by reference in its entirety. This application is related to U.S. patent application Ser. Nos. 12/707,788, filed on Feb. 18, 2010, titled MEMORY POWER GATING CIRCUIT AND METHODS; Ser. No. 12/758,426, filed on Apr. 12, 2010, titled FINFETS AND METHODS FOR FORMING THE SAME; Ser. No. 12/731,325, filed on Mar. 25, 2010, titled ELECTRICAL FUSE AND RELATED APPLICATIONS; Ser. No. 12/724,556, filed on Mar. 16, 2010, titled ELECTRICAL ANTI-FUSE AND RELATED APPLICATIONS; Ser. No. 12/757,203, filed on Apr. 9, 2010, titled STI STRUCTURE AND METHOD OF FORMING BOTTOM VOID IN SAME; Ser. No. 12/797,839, filed on Jun. 10, 2010, titled FIN STRUCTURE FOR HIGH MOBILITY MULTIPLE-GATE TRANSISTOR; Ser. No. 12/831,842, filed on Jul. 7, 2010, titled METHOD FOR FORMING HIGH GERMANIUM CONCENTRATION SiGe STRESSOR; Ser. No. 12/761,686, filed on Apr. 16, 2010, titled FINFETS AND METHODS FOR FORMING THE SAME; Ser. No. 12/766,233, filed on Apr. 23, 2010, titled FIN FIELD EFFECT TRANSISTOR; Ser. No. 12/757,271, filed on Apr. 9, 2010, titled ACCUMULATION TYPE FINFET, CIRCUITS AND FABRICATION METHOD THEREOF; Ser. No. 12/694,846, filed on Jan. 27, 2010, titled INTEGRATED CIRCUITS AND METHODS FOR FORMING THE SAME; Ser. No. 12/638,958, filed on Dec. 14, 2009, titled METHOD OF CONTROLLING GATE THICKNESS IN FORMING FINFET DEVICES; Ser. No. 12/768,884, filed on Apr. 28, 2010, titled METHODS FOR DOPING FIN FIELD-EFFECT TRANSISTORS; Ser. No. 12/731,411, filed on Mar. 25, 2010, titled INTEGRATED CIRCUIT INCLUDING FINFETS AND METHODS FOR FORMING THE SAME; Ser. No. 12/775,006, filed on May 6, 2010, titled METHOD FOR FABRICATING A STRAINED STRUCTURE; Ser. No. 12/886,713, filed Sep. 21, 2010, titled METHOD OF FORMING INTEGRATED CIRCUITS; Ser. No. 12/941,509, filed Nov. 8, 2010, titled MECHANISMS FOR FORMING ULTRA SHALLOW JUNCTION; Ser. No. 12/900,626, filed Oct. 8, 2010, titled TRANSISTOR HAVING NOTCHED FIN STRUCTURE AND METHOD OF MAKING THE SAME; Ser. No. 12/903,712, filed Oct. 13, 2010, titled FINFET AND METHOD OF FABRICATING THE SAME; 61/412,846, filed Nov. 12, 2010, 61/394,418, filed Oct. 19, 2010, titled METHODS OF FORMING GATE DIELECTRIC MATERIAL and 61/405,858, filed Oct. 22, 2010, titled METHODS OF FORMING SEMICONDUCTOR DEVICES.
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