The invention relates to an electrical test apparatus for the testing of an electrical test specimen, in particular a wafer, comprising a test machine (prober), into which a contact device serving for making touching contact with the test specimen is inserted/insertible.
Electrical test apparatuses of the type mentioned in the introduction serve for electrically testing an electrical test specimen, for example a wafer. For the electrical testing, a contact device is inserted into a test machine. The contact device has a multiplicity of test contacts embodied as buckling needles, for example. The free ends of the buckling needles serve for making touching contact with the test specimen. The test machine has the task of positioning the test specimen beneath the contact device (X and Y alignment) and raising the test specimen (Z positioning) in such a way that the buckling needles make touching contact with corresponding contacts of the test specimen for the test. Furthermore, the test machine has the task of producing electrical connections between the contact device and a tester. Mechanical connections may additionally be realized, if appropriate. The electrical testing of the test specimen is carried out by means of the tester, that is that electrical test circuits are established towards the test specimen in order to carry out a functional test. The test current paths run from the tester via the contact device to the test specimen, and from there back to the tester. Since the electrical test specimens are often extremely small electronic components, for example the aforementioned wafers from which individual electronic components are produced, the buckling needles have extremely small dimensions and the contact locations of the test specimen with which the buckling needles are to make contact are likewise embodied in very small size. Cameras are preferably employed for the alignment of contact device and wafer, which cameras detect the position of the wafer on a so-called test specimen carrier (chuck) of the test machine (prober) and the position of the needle tips of the buckling needles very precisely (to an accuracy of a few μm) and thereby enable a sufficiently accurate alignment of the component parts with respect to one another, so that, in the course of contact-making, the buckling needles acquire contact precisely with the test specimen contacts. Many test specimens, for example wafers, cannot generally be tested by means of a single contact-making. A plurality, often hundreds, of contact-making operations are usually necessary, that is, by means of the test specimen carrier, the test specimen is moved between the individual contact-making instances and is in each case raised for testing. In order to save test time, a complete alignment is not carried out prior to each instance of making touching contact. Rather, after the contact device has been inserted into the test machine, the position of the contact device is detected once. During the automatic testing of many test specimens, for example of wafers just constructed (for example of a batch comprising 25 items), only the positions of the wafers on the test specimen carrier are then detected, but not the position of the contact device again, that is the position of the contact tips of the buckling needles. It is assumed in this case that the positions of the needle tips of the contact device do not than change over the duration of the test process. However, the test process can last for a relatively long time, for example a few hours or even days. The test specimen, in particular a wafer, is usually temperature-regulated during the test, for example to 90° C., 150° C. or −40° C. As a result of this, the contact device is also correspondingly temperature-regulated. It goes without saying that the position of the needle tips is detected only after such a temperature-regulating operation, wherein it is possible for the latter to last a few minutes to over an hour. The problem then regularly occurs that even after the temperature-regulating operation, “movements” of the contact device still take place as a result of temperature changes. These movements may lead to instances of incorrect contact-making.
Therefore, the invention is based on the object of providing an electrical test apparatus of the type mentioned in the introduction which enables touching contact to be made with the test specimen reliably and reproducibly, independently of the prevailing temperature.
This object is achieved according to the invention by means of a middle centering apparatus that permits only radial temperature compensation play for the central alignment of the contact device and the test machine relative to one another. This way of accommodating the contact device in the test machine crucially affects the extent of possible temperature movements, since linear changes occurring as a result of temperature compensation play proceed only from the respective center of the component parts mentioned and are present in each case, as viewed from the center; only in the radial direction. After the preferably camera assisted alignment of the centers of contact device and test machine relative to one another, the two centers remain positionally accurately positioned with respect to one another in the event of a temperature compensation play, so that no or only very small temperature-dictated linear alterations and hence position alterations take place in the region of the centers and these alterations also do not accumulate over the entire extent of the contact device, but rather, as mentioned, proceed from the center. It is ensured in this way that the test contacts of the contact device are guaranteed to make entirely satisfactory electrical contact with the associated test specimen contacts even in the event of temperature changes.
According to one development of the invention, the middle centering apparatus has at least three, and preferably four, first sliding guides arranged in a manner angularly offset with respect to one another. “Angularly offset” is to be understood to mean a circumferential positioning around the corresponding center. If three first sliding guides are used, then a determinate system is present. In the case of four first sliding guides lying angularly offset with respect to one another, an overdetermination is provided. Nevertheless, contact can be made with the test specimen reliably and reproducibly.
The first sliding guides are preferably embodied as first projection/depression guides. This means, in particular, that each of the first sliding guides is formed by a projection on the contact device or the test machine and a depression on the test machine or the contact device, which depression receives the projection with radial play and in a manner free of play in the circumferential direction. Accordingly, projection and associated depression, which may be embodied as a radial slot, in particular, can perform only radial temperature compensation plays proceeding from the center, but not temperature dictated displacements in the circumferential direction.
According to one development of the invention, it is provided that the contact device has a contact head, in particular a vertical contact head, facing the test specimen with contact elements and a wiring carrier, which has contact areas that are in touching contact with those ends of the contact elements which are remote from the test specimen. Provision is made of a middle centering device that permits only radial temperature compensation play for the central alignment of the contact head and the wiring carrier relative to one another. Consequently, alongside the middle centering apparatus between the contact device and the test machine, provision is furthermore made of a middle centering apparatus in order to provide a central alignment of the contact head and the wiring carrier relative to one another, so that there, too, temperature compensation play that occurs can only exhibit radial effects. The contact head preferably has a contact pin arrangement/contact needle arrangement having the pin-type/needle-type contact elements. In this respect, the contact pin arrangement or contact needle arrangement and the contact areas of the wiring carrier remain correspondingly aligned with one another even when exposed to different temperatures, with the result that reliable, reproducible contact-making is provided.
According to one development of the invention, the middle centering device is arranged outside the contact pin arrangement/contact needle arrangement. This configuration permits the region of the contact pin arrangement or contact needle arrangement to be kept free of the centering means, so that the region around the respective center of contact head and wiring carrier is available only for receiving pin-type contact elements, in particular needles, preferably buckling needles.
It is preferably provided that the middle centering apparatus has at least three, in particular four, second sliding guides arranged in a manner angularly offset with respect to one another. In the case of three sliding guides, the latter may lie angularly offset, in particular by 120° with respect to one another. This applies both to the first sliding guides and to the second sliding guides. As an alternative, it is possible for adjacent sliding guides to form 90° angles with respect to one another, that is that a first second sliding guide is at an angle of 90° with respect to a second second sliding guide, and the second second sliding guide is likewise at an angle of 90° with a third second sliding guide, so that the third second sliding guide lies angularly offset 180° with respect to the first second sliding guide. The same can correspondingly hold true for the first sliding guides serving for the central alignment of contact device and test machine relative to one another. As an alternative, in the case of four sliding guides, the latter may lie angularly offset in each case by 90° with respect to one another. This applies both to the first sliding guides and to the second sliding guides, the second sliding guides serving for the positioning of the contact head and the wiring carrier relative to one another.
The second sliding guides are preferably embodied as second projection/depression guides. In this case, in particular, that each of the second sliding guides may be formed by a projection on the contact head or the wiring carrier and a depression, in particular a slot, on the wiring carrier or the contact head, which depression receives the projection with radial play and in a manner free of play in the circumferential direction.
The contact device may be embodied as a test card, in particular. The test card is preferably embodied as a vertical test card, that is it has test contacts, in particular needles or buckling needles, which form an angle of 90° or approximately 90° with respect to the test plane. Test plane is to be understood to mean the contact plane, that is the interface between the test specimen and the contact head. The latter serves for making electrical touching contact with the test specimen. The test contacts preferably are embodied in pin-type/needle-type fashion and are held in the contact head displaceably in the longitudinal direction.
Finally, the invention relates to a method for testing an electrical test specimen, in particular a wafer, wherein an electrical contact device—as described above—preferably is used. In this case, the use of a test machine (prober) is provided, into which a contact device, preferably a test card, serving for making touching contact with the test specimen has been inserted. Middle centering that permits only radial temperature compensation play is effected for the central alignment of the contact device and the test machine relative to one another. Temperature compensation play in the circumferential direction is not possible.
The drawings illustrate the invention on the basis of exemplary embodiments, and to be precise:
As already mentioned above, the buckling needles 8 are held in the guide 9. One of the ends of the buckling needles 8 respectively form free ends 7 for making touching contact with the test specimen. The other ends of the buckling needles 8 bear on contacts 12 of a wiring carrier 10, preferably a printed circuit board 11. The aforementioned contacts 12 of the printed circuit board 11 are connected to contacts 13 lying on the other side of the printed circuit board 11, for example via conductor tracks 41 of the printed circuit board 11. The contacts 13 are connected to a tester, which is not shown in
The test machine 2 has a test specimen carrier 17 (chuck) having a stationary baseplate 18. Furthermore, the test specimen carrier 17 includes a Y positioning device 19, an X positioning device 20 and a Z positioning device 21. Arranged on the Z positioning device 21 is a vacuum mount 22, by means of which the test specimen can be held in a positionally invariable manner with respect to the vacuum mount 22 by vacuum. If the test specimen, for example a wafer, is then placed onto the vacuum mount 22 in planar fashion and is held by vacuum, then it can be positioned below the contact device 3 in a positionally accurate manner by means of the X and Y positioning devices 20 and 19 and with the aid of cameras in such a way that in the course of making touching contact, the buckling needles 8 make contact with corresponding contacts of the test specimen in a positionally accurate manner. For the contact-making, the Z positioning device 21 moves upward and presses the test specimen against the free ends of the buckling needles 8. This movement is indicated by means of an arrow 23 in
In order to hold the contact device 3 in the test machine 2 in a positionally accurate manner, a middle centering apparatus 24 is provided, which ensures that contact device 3 and test machine 2 are aligned centrally relative to one another. In this respect, reference is made to
It ultimately becomes clear that the aforementioned middle centering apparatus 24 performs a nondisplaceable alignment in the region of the center 31 between test machine 2 and contact device 3. Even if a temperature compensation play occurs as a result of temperature change because the coefficient of thermal expansion of the test machine 2 deviates from the coefficient of thermal expansion of the contact device 3, the central alignment of contact device 3 and test machine 2 relative to one another remains since a thermal expansion play or thermal contraction play would take place only in relative fashion between the components mentioned, that is a radial displacement, which is, however, small, of the projections 29 in the depressions 30 could occur without, however, the alignment with regard to the center 31 being altered in the process. Uncontrolled stresses or an impermissibly large temperature-dictated displacement of the components are or is avoided, therefore, on account of the configuration according to the invention. This means that thermal expansions or thermal contractions of the contact device 3 relative to the test machine 2 do not lead to an alteration of the position in the middle region of the contact device 3 relative to the test machine 2. On account of this configuration, an accumulation of temperature-dictated linear changes is also restricted, since an accumulation is to be considered only from the center 31 and not over the entire diameter of the contact device 3.
While the embodiment of
It is evident from the explanations regarding
In the exemplary embodiments of
As an alternative to the embodiment of the projection 29 in
The contact device 3 has the contact head 6. The contact device 3 has the stiffening device 14 for taking up contact-making forces. The contact head 6 is provided with a multiplicity of test contacts 7 which are mounted in a longitudinally displaceable fashion and which are embodied as buckling needles 8, which may also be referred to as buckling wires. The buckling needles 8 are assigned to the test specimen 39 by one of their end regions and to the wiring carrier 10 by their other end regions. The wiring carrier is embodied as a preferably multilayer printed circuit board 11 with conductor tracks 41. At their ends assigned to the contact head 6, the conductor tracks 41 have the contacts 12 assigned to the respective buckling needles 8. The wiring carrier 10 furthermore has electrical contacts 13 on its radially outer edge, which contacts can be connected to the test system (not illustrated) via the above mentioned cable connections (likewise not illustrated). The arrangement is implemented, then, in such a way that the wiring carrier 10 forms a conversion apparatus, that is the very close spacing of the tiny contacts 12 (diameter for example 50 to 300 μm) is converted into larger spacings of the contacts 13 via the conductor tracks 41. The contacts 13 have a corresponding size in order to be able to produce the connection to the cables of the tester.
During the testing of the test specimen 39, the latter moves—in a manner supported by the stiffening device 14—in the axial direction (arrow 42), the vacuum mount 22 holding the test specimen 39, toward the contact head 6, so that the end faces of test contacts 7 impinge on the test specimen 39, on the one hand, and on the contacts 12, on the other hand. Since the test contacts 7 are embodied as buckling needles 8, that is they are configured such that they are slightly resilient by virtue of flexure in the axial direction, entirely satisfactory contact-making is possible. The contact head 6 has for example two parallel ceramic plates 43 and 44 which lie at a distance from one another and are provided with bearing holes 45 for receiving the buckling needles 9. The parallel spaced-apart position of the two ceramic plates 43 and 44 is realized by means of a spacer 46.
Provided between the contact head 6 and the wiring carrier 10 is a middle centering device 47 (
It becomes clear from
It ultimately becomes clear that in the event of a material expansion or material contraction arising from temperature exposure, the components contact head 6 and wiring carrier 10 are fixed with respect to one another in the region of the center 31 on account of the middle centering device 47 and relative movements can be effected only in the direction of the radial lines 58 and 59. This ensures that the above mentioned linear changes resulting from different coefficients of thermal expansion of the materials used for the components cannot have the effect that offset paths occur which are so large that the end faces of the buckling needles 8 that are assigned to the printed circuit board 11 no loner impinge on the contact areas of the contacts 12. The middle centering on account of the middle centering device 47 prevents such large offset paths, since the linear changes that occur begin proceeding from the center 31 and thus lie symmetrically with respect to the middle and therefore, as seen in the radial direction, are only half as large as an offset which, if the middle centering device were not used, might occur if outer buckling needles 8 are seated centrally onto assigned contacts 12, so that the diammetrically opposite, likewise outer buckling needles 8 lead to faulty contacts on account of the cumulating ear expansions or linear contractions.
Number | Date | Country | Kind |
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10 2006 054 734.9 | Nov 2006 | DE | national |
10 2005 058 761.5 | Dec 2005 | DE | national |