This application claims priority under 35 U.S.C. §119 to European Patent Application No. 09165670.2 filed in Europe on Jul. 16, 2009, the entire content of which is hereby incorporated by reference in its entirety.
The present disclosure relates to a thermal transport on a circuit board, such as an electronic circuit board, for example a printed circuit board (PCB), a direct bond copper (DBC), direct aluminum bond (DAB), or any rigid or flexible circuit board.
The heat originating from thermal power dissipation caused by any part of the circuit board such as, for example, electronic, electric or other heat emitting components as well as the conductor paths, is usually transported away via conductor paths of the electronic circuit board or via the outer surface of the electronic components. It is also conceivable that a thermal load that is present in the at least one conductor path originates from an electric and/or electronic device or component that is not placed directly on the circuit board addressed in this description and/or due to a comparative high resistive loss of the conductor path on the board itself. The cooling performance via the outer surface can be intensified by the use of additional heat sinks mounted on the device to be cooled and/or fans. However, the present disclosure concentrates on the heat transportation via the conductor paths of the electronic circuit board. The temperature of electronic components should remain under a maximum temperature to prevent operating faults, life-time degradation or even serious damage of the electronic and/or electric components. The electric components on electronic circuit boards are heated up with the applied current in accordance with Joules first law. Therefore, the cooling performance of the electronic circuit board should respect the maximal appearing current to guarantee the removal of the thermal energy from the electronic component and to prevent heating up over a maximum allowed temperature of the electronic component even in peaks of the current. Such peaks in the current could appear in transients of electrical overload. This means that the cooling performance needs to be adapted thereto.
A plurality of techniques have been proposed to improve heat removal of the electronic circuit board or the amount of transported thermal energy via the conductor paths of the PCB. For example, UK Patent Application UK 2325082 A proposes a technique of heat dissipation in electronic components and the improvement of heat dissipation by the arrangement of through holes. However, the cooling performance of the PCB is adapted to the maximum current appearing in every electronic or other component on the PCB even if this current appears only for a short time such as transients of electrical overload. Thus, complex and expansive electronic circuit board designs have to be chosen only for handling the maximal short time currents in maybe only one electronic component. Since the heat generation is proportional to the quadratic current, the cooling performance has to be increased disproportionally for handling the maximal currents.
An exemplary embodiment provides an electronic circuit board. The exemplary electronic circuit board includes at least one conductor path, and at least one component. The at least one component is one of an electronic component, an electric component and a heat emitting component, and the component is connected to the at least one conductor path. The exemplary electronic circuit board also includes at least one thermal capacitor configured to buffer thermal energy in an operating state of the electronic circuit board. The at least one thermal capacitor is thermally connected to at least one of the conductor in vicinity to the at least one component, and the at least one conductor path. The at least one thermal capacitor includes at least one material having heat transportation properties for rapidly absorbing thermal energy discharged by the component during overload of the component over the conductor path in an operating state of the electronic circuit board.
Additional refinements, advantages and features of the present disclosure are described in more detail below with reference to exemplary embodiments illustrated in the drawings, in which:
Exemplary embodiments of the present disclosure provide an easy and inexpensive design of an electronic circuit board which allows heat to be safely removed from electronic components even during the time of overload currents.
An exemplary embodiment of the present disclosure provides an electronic circuit board. The electronic circuit board includes at least one conductor path. At least one component is thermally connected to the conductor path by connecting at least one terminal of the component to the conductor path. The component can be, for example, an electric component, an electronic component and/or a heat emitting component such as a resistor or even traces, vias or connectors in the circuit board, for example. A thermal capacitor suitable for buffering and/or transmitting thermal energy is also thermally connected in vicinity to the conductor path.
As used herein, the term “vicinity” connotes a relationship in terms of a distance between the at least one thermal capacitor and the at least one component. The distance is set such that a substantial portion of the thermal load emitted by the at least one component is received by the at least one thermal capacitor appointed to the at least one component. In other words, the term “vicinity” is used herein to describe the proximity or neighborhood of the at least one component. It shall not be understood of the at least one thermal capacitor in a narrow sense requiring that the at least one thermal capacitor is arranged directly aside the at least one component, since further components may be thermally and/or electrically connected to the conductor path between the at least one thermal capacitor and the at least one component, as long as the functional relationship between the at least one thermal capacitor and the at least one component remains essentially unaffected.
The thermal capacitor of the electronic circuit board absorbs the thermal energy discharged by the component during overload of the component over the conductor path, temporally buffers the energy, and slowly releases the heat to the conductor path and to an ambient environment of the circuit board, when a transient overload is finished and/or during the transient overload, such as a transient overload of the at least one component. Thus, the conductor paths or the design of the electronic circuit board and of the component itself can be constructed based on the normal operating current of the component without burdening the conductor path with the increased heat transportation during the overload current. The heat produced by short time maximum currents in single electronic or other components can be buffered in thermal capacitors next to these components.
Where applicable and feasible, the cooling effect may be increased in that the electronic circuit board includes at least one conductor path and at least one component as described above connected to the conductor path. The conductor path has a thermal capacitor region with an increased thickness and/or width compared to the normal thickness and/or width of the conductor path. The increased thickness and/or width is arranged in vicinity to the component suitable for buffering and/or transmitting thermal energy. Thus, if a thermal level of a conductor path needs to be lowered, broadening the conductor path or the conductor paths by widening and/or thickening the cross-section at a place other than in the vicinity of further thermal dissipating components becomes an option.
The exemplary thermal capacitor region can absorb the thermal energy discharged by the component in the neighborhood over the conductor path, temporally buffer the energy, and slowly release the heat to the conductor path, when a transient overload is finished. Thus, the conductor paths or the design of the electronic circuit board have to be adapted only in the region of the component and not over the complete circuit board.
In accordance with an exemplary embodiment, the thermal capacitor is thermally connected to the conductor path neighboring the component and on the same side of the circuit board as the component. Consequently, thermal energy can be conducted only over a small distance in the conductor path to the thermal capacitor.
Alternatively or in addition thereto, the thermal capacitor can be thermally connected to the conductor path on the other side of the component and opposing the component. This arrangement is advantageous in combination with the feature that the thermal capacitor is connected over the same connection to the conductor as the component and that the connection has a better heat transport capability than the conductor path. Thus, the heat generated by the component can be conducted without entering the conductor path to the component on the other side and be buffered there. The conductor path is not blocked by the suddenly increased amount of heat transported over the conductor path. By using connections which comprise a terminal of the component and solder having a bigger cross-sectional area in direction of the heat flow than the cross-sectional area of the conductor path, heat can rapidly be conducted to the thermal capacitor and at the same time heat can partly be conducted away over the conductor path. Therefore, optimized cooling effect of the component is achieved.
In accordance with an exemplary embodiment of the present disclosure, the thermal capacitor can be single bodied. Therefore, the thermal capacitor is easy and inexpensive to construct. The material should have good thermal properties. In other words, the at least one thermal capacitor can include at least one material having a heat conductance value of at least the heat conductance value of the conductor path, i.e. a good thermal conductivity. Depending on the requirements and the intended use, the thermal capacitor can even be made of a composite such as a metal matrix component, nano carbons, nano carbon tubes and the like. In accordance with an exemplary embodiment, the at least one thermal capacitor includes an aluminium and/or copper-based material having good properties of thermal conductance and a large heat capacity. Where applicable, the material of the heat capacitor can have at least a heat conductivity of the conductor path.
However, the thermal capacitor may comprise multiple parts instead of a monobloc body without deriving from the spirit of the present disclosure.
In accordance with an exemplary embodiment, the thermal capacitor is soldered to the conductor path. However, the present disclosure is not restricted to solder-connections, and includes connections such as clipping, brazing, press-fitting, sintering, and snap-fitting/clicking the thermal capacitor to the conductor path, for example. Where applicable, a fixation of the thermal capacitor including a thermal paste is also an option.
In accordance with an exemplary embodiment, the thermal capacitor can have the same or approximately similar dimensions as the component. Therefore, the thermal capacitor does not project over the component and does not need additional constructional space. In addition, on the one hand, the amount of heat absorbable in the thermal capacitor depends on the size of thermal capacitor and its heat capacitance and, on the other hand, the amount of heat generated in the component depends as well on the size of the component. The shape of the thermal capacitor can be chosen only in one direction or in only two directions similar to the component. For example, the height or the height and the depth of the thermal capacitor can be chosen to be similar to the component.
Another exemplary embodiment for saving space and being well combinable with the previously described embodiments is that a shape of the thermal capacitor on the side facing the component at least partly complimentarily corresponds to the form of the component on its side facing the thermal capacitor, such that the thermal capacitor can be mounted as close as possible to the component without touching it. For example, a shell surface of the thermal capacitor can be at least partially complementary to a shell surface of the at least one component. For example, the thermal capacitor can be mounted directly neighbored to the heat generating component. An exemplary embodiment of the heat capacitor surrounds the component with the shell surface being complementary to the shell surface of the at least one component. If the distance between the component and the heat capacitor is chosen adequate, a chimney effect arises. The chimney effect supports the cooling effect of the component and the heat capacitor.
In accordance with an exemplary embodiment, the thermal capacitor can be dimensioned in one direction at least as large as the width of the conductor path. Thus, the heat flow is not affected negatively by a bottleneck or a narrow point in the heat capacitor. Therefore, it is advantageous to connect a whole bottom surface of the thermal capacitor to the conductor path to prevent any narrow points in the heat flow.
In accordance with an another exemplary embodiment, the thermal capacitor can be formed as a closed block suitable for having small contact surface with the ambience. Such a form can be a cylinder or a general cuboid, for example. This form shows a minimal contact surface with the ambience, e.g., air. The dissipation of heat to the ambient environment is thereby slowed down, which reduces the airflow needed inside a electronic apparatus.
In accordance with an exemplary embodiment, the at least one thermal capacitor can be located at a distance from the at least one component, wherein the distance is set such that a thermal load being fed in the conductor path by the at least one component in an operating state of the electronic circuit remains below a preselected thermal threshold. According to an exemplary embodiment, at least two-thirds of the thermal load emitted from the at least one component can be received by the at least one thermal capacitor appointed to said at least one component.
In addition or alternatively thereto, a plurality of thermal capacitors is connected to the conductor path.
In accordance with an exemplary embodiment, a further component can be arranged between the component and the heat capacitor. For example, the further component can be insensible to heat.
In accordance with an exemplary embodiment, the heat capacity and heat conductivity of the heat capacitor is designed such that the additional heat of transient currents being higher than the nominal current of the component and/or the conductor path can be buffered in the heat capacitor for at least 100 sec, such as for 30 sec, for example. For calculating the heat amount arising in this period, a maximal occurring current can be used.
In the exemplary embodiment illustrated in
The copper block 4 includes a fixing pin 11 for the connection with the electronic circuit board 2. The copper block 4 is soldered to the conductor path 6 in the same way as the power semiconductor component 3. The copper block 4 is soldered to the conductor path 6 such that the bottom surface 4.1, for example, the entire bottom surface, of the copper block 4 is soldered to the conductor path 6. Therefore, maximum heat flow between the copper block 4 and the conductor path 6 is achieved. A thermal connection is now established between the power semiconductor component 3 and the copper block 4 by the conductor path 6. The copper block 4 is mounted as close as possible to the power semiconductor component 3 without any further electronic components in between for not heating up additional components and for an improved heat flow from the power semiconductor component 3 to the copper block 4. Certainly, the arrangement of the copper block 4 has to respect distances to the power semiconductor component 3 which could disturb the functionality of the power semiconductor component 3 by electromagnetic emissions or by direct current flow over the exterior walls of the power semiconductor component 3 and the copper block 4. If such a direct contact between the power semiconductor component 3 and the copper block 4 does not disturb the functionality of the power semiconductor component 3, the heat flow from the power semiconductor component 3 to the copper block 4 can further be improved by the heat flow over the outer walls of the power semiconductor component 3 and directly to the copper block 4. In contrast thereto, it is even possible to arrange a further component on the conductor path 6 between the copper block 4 and the power semiconductor component 3, such as a further component which is not sensible to heat and does not produce too much heat such that the heat flow from the power semiconductor component 3 to the copper block 4 is not remarkably disturbed.
The heat of the power semiconductor component 3 and/or of the copper block 4 can be removed by natural convection or by the support of a fan, for example.
In the following, the functionality of various features of the present disclosure is described on the basis of the first exemplary embodiment illustrated in
In other words, the copper block 4 significantly reduces the thermal impedance of the system out of the power semiconductor component 3, the copper block 4 and the conductor paths 6, 6′ and increases its thermal capacitance. Consequently, more heat is transported away over the conductor path 6. Certainly, the heat flow from the power semiconductor component 3 can be further improved by an additional copper block 4 on the second terminal side of the power semiconductor component 3, i.e. mounted on the conductor path 6′ (e.g., to the right of the power semiconductor component 3 with reference to the exemplary embodiment illustrated in
The functionality of the copper block 4, i.e. the buffering and transmitting of the heat produced during transients, defines the design of copper block 4, i.e. the heat capacitance of the copper block 4, and the distance from the component, for example the power semiconductor component 3 such as illustrated in
According to an exemplary embodiment, if the copper block 4 is on the same side as the power semiconductor component 3, it is advantageous to form the copper block 4 such that copper block 4 has the same or a similar height as the power semiconductor component 3 as shown in the drawings. As used herein, the term “height” means the distance in a perpendicular direction from the electronic circuit board 2 between the electronic circuit board 2 and the point of the copper block 4. In addition or alternatively, the depth of the copper block 4 can be chosen to be similar to the depth of the power semiconductor component 3. As used herein, the “depth” is the dimension in direction which is rectangular in the plane of projection, i.e. the direction being rectangular to the direction of the height and rectangular to the direction formed by the line arrangement of the copper block 4 and the power semiconductor component 3. If the copper block 4 has the same height and the same depth as the power semiconductor component 3, the copper block 4 does not project over the power semiconductor component 3 in the two described directions. This saves worthy space for components in the vicinity.
In general, the size of the copper block 4 regulates the amount of heat the copper block 4 can buffer and thus, how much additional heat produced by transient electrical overloads can be buffered therein. In combination with the adaption of the dimensions of the copper block 4, the size can be regulated about the dimension in the third direction pointing from the power semiconductor component 3 to the copper block 4. Alternatively, the dimension of the copper block 4 can be chosen by the free space on the electronic circuit board 2. To further save construction space, the form of the copper block 4 on the side facing the power semiconductor component 3 can be chosen to complimentarily correspond to the side of the power semiconductor component 3 facing the copper block 4, e.g., that a shell surface of the copper block 4 is at least partially complementary to a shell surface of the power semiconductor component 3. For example, if the power semiconductor component 3 is formed like a cylinder and the circular outer wall of the cylinder points versus the copper block 4, one outer wall versus the power semiconductor component 3 can be chosen as the corresponding concave cylinder form. Thus, the copper block 4 can be arranged very close to the power semiconductor component 3. If the copper block 4 is designed such that the copper block 4 surrounds the power semiconductor component 3 laterally and if the copper block 4 including an opening near the surface of the electronic circuit board 2, a chimney effect can be created. The chimney effect additionally supports the cooling effect of the power semiconductor component 3 and of the copper block 4, while the construction space around the power semiconductor module 3 is effectively used.
The thermal capacitor is not restricted to copper. Any material having good heat transportation properties for rapidly absorbing heat energy into the thermal capacitor 3 or 14 and a relatively large heat capacitance are possible, such as aluminium, any alloys of aluminium, copper and/or copper alloys, for example. Metals in general are advantageous, because they have high heat flow properties and are well connectable by soldering to the conductor path 6. However, the thermal capacitor can even be made of a composite material such as a metal matrix component, nano carbons, nanotubes and the like, as long as the thermal capacitor has a good thermal conductivity.
The thickness d of the conductor paths 22 and 23 can be increased to thickness D only by a small amount with minor elevation of the position of the power semiconductor component 3 (not shown). In another exemplary embodiment, the thickness of the conductor paths 22, 23 in a region directly between the power semiconductor component 3 and the substrate 21 is not increased such that the power semiconductor component 3 is not elevated. The region directly neighboring the power semiconductor component 3 and the region under the power semiconductor component 3 is increased in thickness for enlarging the thermal capacitance of the conductor paths 22, 23. In accordance with another exemplary embodiment, instead of the thickness or in addition to the thickness increase, the width of the conductor path can be enlarged in vicinity of the power semiconductor component 3 as shown in
The first, second, third, fourth, fifth and/or sixth exemplary embodiment of the disclosure and their variations can be advantageously combined to further increase the thermal capacitance of the conductor path in vicinity of a power semiconductor component 3 or 14. Such a circuit board with a conductor path 22, 23 increased in thickness in vicinity of the power semiconductor component 3 and with a thermal capacitor 4 mounted in vicinity to the power semiconductor component 3 can be a solution for extreme high maximum currents or for overload currents which are applied a longer, but still limited period of time.
The present disclosure is not limited to power semiconductor components, but applicable for all kinds of electronic components and heat emitting components on electronic circuit boards. The present disclosure is especially advantageous for power semiconductor components such as 3 and 14, because very high currents are applied to power semiconductor components 3 and 14 and they are quite sensible to high temperatures.
According to an exemplary embodiment, the thermal capacitor can be mounted or the thermal capacitor region can be designed on the electronic circuit board 2 at every electronic component which shows for short times high currents or at every electronic component which is shortly heated up over a heat amount which can be transported away by the electronic circuit board. For very high maximal currents, large thermal capacitors or very thick and large thermal capacitor regions can be applied. In addition, a thermal capacitor or a thermal capacitor region can be mounted or designed on more conductor paths around the electronic component, such as at all conductor paths being connected with the electronic component, for example.
The present disclosure is not limited to printed circuit boards, and it can be applied to any kind of circuit boards. The circuit board shown in the illustrated exemplary embodiments has two conductors, but any number of conductors is possible.
The present disclosure is not limited to the described embodiments. All embodiments described are combinable with each other. An exemplary embodiment does not restrict the disclosure to the exemplary embodiment, alternatives or combinations with other embodiments are included in the scope of protection.
It will be appreciated by those skilled in the art that the present invention can be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The presently disclosed embodiments are therefore considered in all respects to be illustrative and not restricted. The scope of the invention is indicated by the appended claims rather than the foregoing description and all changes that come within the meaning and range and equivalence thereof are intended to be embraced therein.
Number | Date | Country | Kind |
---|---|---|---|
09165670.2 | Jul 2009 | EP | regional |